Aries Automotive 15600 User Manual

INSTALLATION INSTRUCTIONS

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2007-12 WRANGLER FRONT REPLACEMENT BUMPER

PART # 15600

PARTS LIST:

Qty Description Qty Description

1 Bumper Center section 8 12mm Nuts
1 Bumper Corner Passenger/right side 12 10mm x 35mm Hex bolts
1 Bumper Corner Driver/left side 24 10mm x 24mm OD Flat washers
1 Bumper Center section tube 12 10mm Lock washers
1 Bumper Corner tube Passenger/right side 12 10mm Nuts

1 Bumper Corner tube Driver/left side 6 4mm Socket cap screws
14 12mm x 35 mm Hex bolts 6 4mm lock nuts
18 12mm x 24mm OD Flat washers 12 4.25mm ID x 9mm OD Flat washers

4 12mm x 30mm OD Flat washers 1 Air pump Support bracket
14 12mm Lock washers 1 Air pump Support bracket plate

1 8mm x 25mm hex bolt 1 6mm x 35mm Hex Bolt

1 8mm lock washer 1 6mm Hex nut

Passenger/right side

Bum

er Corner

Bumper Center section

Passenger/right side tube

Center section tube

Driver/Left side tube

Support bracket

Support bracket plate

Front Bumper assembled

Driver/Left side
Bum

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PROCEDURE:

1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ
INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.

Start by removing front plastic skid shield from under the vehicle, using a flat tip screwdriver pry

2.

and remove the plastic push pins holding the skid shield, seen in (Fig 1 & 1A)

3. Once removed start to remove the top plastic cover there are 2 push pins holding the plastic cover

in front of the grill, as seen in (Fig 2) with the plastic push pins removed, slide the cover to the left
side to allow for access of the inner nuts holding the bumper onto vehicle, as seen in (Fig 3 & 3A),
once done continue to remove driver side by sliding plastic to the right side (Fig 4 & 4A) shows
location of nuts to be removed.

4. Once inner nuts are removed begin to unplug the road lights from the factory wire harness, and
unclip the harness from the bumper cover, as seen in (Fig 5) once done, remove the outer nuts
holding the bumper onto the vehicles frame. as seen in (Fig 5A & 5B)

5. With the bumper removed, Select the Passenger & driver side bumper corners and mount each
side to the center section, with the supplied (12) 10mm hex bolts, (24) 10mm flat washers, (12)
10mm lock washers & (12) 10mm nuts as seen in (Fig 6 & 6A) Snug fasteners as you go along
once all fasteners are secure and your happy with the alignment tighten hardware.

6. Once corners are assembled to the center section, begin to install the upper tubes secure the right
& left sides with the (4) 12mm hex bolts, (4) 12mm x 30mm OD flat washers and (4) 12mm lock
washers, secure the center section tube with the (2) 12mm hex bolts, (2) 12mm x 24mm OD flat
washers and (2) 12mm lock washers as seen in (Fig 6 & 6A) align & tighten all hardware.

7. Next remove the factory road lights from the factory bumper and begin to install them into the new
bumper with the (3) 4mm Socket cap screws, (6) 4.25mm flat washers & (3) 4mm lock nuts per
side as seen in (Fig 7) align & tighten all hardware.

8. NOTE: 2007-2011 MODELS With help, position the new bumper up and over the factory
mounting points & secure the new bumper with (3) 12mm Hex bolts, (6) 12mm x 24mm OD flat
washers, (3) 12mm lock washers & (3) 12mm nuts per side, NOTE: pending on the year of the
vehicle only 3 of the 4 bolts per side will line up when mounting to the factory bumper brackets, as
seen in (Fig 8) Snug but do not tighten hardware, Plug in the road lights with the wire harness and
secure harness to bumper.

9. NOTE: FOR 2012 MODELS; With the factory bumper removed you will see the air pump on the
drivers side front of frame horn (Fig 9 shows location) remove the (2) factory nuts securing it to
frame bracket, once removed slip it off the factory studs and temporally move it just off to the side,
next with a set of pliers locate the (1) factory stud and bend it back & forth till it breaks off as seen
in (Fig 9A). Place the air pump back on the one stud as it came off and secure the one side with
the factory nut as seen in (Fig 9B). With help, position the new bumper up and over the factory
mounting points & secure the new bumper with (3) 12mm Hex bolts, (6) 12mm x 24mm OD flat
washers, (3) 12mm lock washers & (3) 12mm nuts per side, NOTE: pending on the year of the
vehicle only 3 of the 4 bolts per side will line up when mounting to the factory bumper brackets, as
seen in (Fig 8) Snug but do not tighten hardware, Plug in the road lights with the wire harness and
secure harness to bumper.

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