Ariens 99280700 (101-999999) Owner’s Manual
Pro Zoom°
Owner/Operator Manual
Manuel Du Proprietaire/Utilisateur
Models
992806 - Pro Zoom 54
992807 - Pro Zoom 60
(_ ENGLISH
(_ FRAN(_AIS
03851900A 10/10
Printed in USA
Safety........................... 4
Assembly ....................... 11
Controls and Features ............. 15
Operation ....................... 16
Maintenance Schedule ............ 24
I1_/ / tTo_l_]i_o] _1
NON-ENGLISH MANUALS
_, Manuals in languages other than
other than English are also available as a free
download on our web site:
http://www,ariens,com
MANUALES EN IDIOMAS
DIFERENTES DEL INGLES
en idiomas diferentes del ingles
descargandolos gratuitamente de nuestra
pagina Web:
http://www,ariens,com
Manuels non anglais
,_ langues sont disponibles chez
English may be obtained from your
Dealer. Visit your dealer or
languages available for your
www.ariens.com for a list of
equipment.
Manuals printed in languages
idiomas diferentes del ingles en su
Puede obtener manuales en
distribuidor. Visite a su distribuidor
obtener una lista de idiomas
o vaya a w_v.ariens.com para
disponibles para su equipo.
Tambien puede imprimir manuales
Des manuels dans differentes
votre revendeur. Rendez-vous
chez votre revendeur ou allez sur
Service and Adjustments .......... 27
Storage ......................... 40
Service Parts .................... 44
Specifications ................... 45
Warranty ........................ 46
All reference to left, right, front, or rear are
given from operator sitting in the operation
position and facing the direction of forward
travel.
ENGINE MANUAL
The engine on this unit is covered by a
separate manual specific to the engine. This
manual is included in the literature package
that shipped with the unit. Refer to this
manual for engine service recommendations.
If the engine manual is not available, contact
the engine manufacturer for a replacement
manual.
SERVICE AND REPLACEMENT
PARTS
When ordering publications, replacement
parts, or making service inquiries, know the
Model and Serial numbers of your unit and
engine.
Numbers are located on the product
registration form in the literature package.
They are printed on a serial number label,
located on the frame of your unit (Figure 1).
Serial Number
Label
le site www.ariens.com pour
consulter la liste des langues
disponibles pour votre
equipement.
Les manuels imprimes dans des langues
differentes de I'anglais sont egalement
disponibles en telechargement gratuit sur
notre site Web :
http:flwww.ariens.com
THE MANUAL
Before operation of unit, carefully and
completely read your manuals. The contents
will provide you with an understanding of
safety instructions and controls during normal
operation and maintenance.
Figure 1
Record Unit Model and Serial numbers
here.
• Record Engine Model and Serial numbers
here.
GB-2
PRODUCT REGISTRATION
The Ariens dealer must register the product
at the time of purchase. Registering the
product will help the company process
warranty claims or contact you with the latest
service information. All claims meeting
requirements during the limited warranty
period will be honored, whether or not the
product registration card is returned. Keep a
proof of purchase if you do not register your
unit.
Customer Note: If the Dealer does not
register your product, please fill out, sign and
return the product registration card to Ariens
or go to www.ariens.com on the internet
UNAUTHORIZED REPLACEMENT
PARTS
Use only Ariens replacement parts. The
replacement of any part on this equipment
with anything other than an Ariens
authorized replacement part may adversely
affect the performance, durability, and safety
of this unit and may void the warranty. Ariens
disclaims liability for any claims or damages,
whether regarding warranty, property
damage, personal injury or death arising out
of the use of unauthorized replacement parts.
NOTE: To locate your nearest Ariens Dealer,
go to www.ariens.com.
DISCLAIMER
Ariens reserves the right to discontinue,
change, and improve its products at any time
without public notice or obligation to the
purchaser. The descriptions and
specifications contained in this manual were
in effect at printing. Equipment described
within this manual may be optional. Some
illustrations may not be applicable to your
unit.
DEALER DELIVERY
Dealer should:
1. Test brakes after unit is assembled to be
sure adjustment has not been disturbed
in shipment (see Parking Brakes on
page 17.) Brake is properly adjusted at
factory.
2. Check the safety interlock system to
make sure that it is functioning properly.
With operator on seat, unit must not start
unless steering levers are in neutral (N)
and Power Takeoff (PTO) is disengaged
(Off). Engine must stop if operator
leaves seat when steering levers are in
any drive position or PTO is engaged
(On). See Safety Interlock System on
page 16
3. Fill out Original Purchaser Registration
Card and return the card to Ariens.
4. Explain Limited Warranty Policy.
5. Explain recommended lubrication and
maintenance. Advise customer on
adjustments. Instruct customer on
controls and operation of unit. Discuss
and emphasize the Safety Precautions.
Give customer Owner/Operator, Parts,
and Engine Manuals. Advise customer
to thoroughly read and understand them.
GB-3
A •
_"/-'I=1=1i_;I
WARNING: This cutting machine
,&
is capable of amputating hands
and feet and throwing objects.
Failure to observe the safety
instructions in the manuals and on
decals could result in serious
injury or death.
Slopes are a major factor related
to loss-of-control and tip-over
accidents. Operation on all slopes
requires extra caution.
Tragic accidents can occur if the
operator is not alert to the
presence of children. Never
assume that children will remain
where you last saw them.
Gasoline is extremely flammable
and the vapors are explosive,
handle with care.
Disengage attachment, stop unit
and engine, remove key, engage
parking brake, and allow moving
parts to stop before leaving
operator's position.
SAFETY ALERT SYMBOL
They mean:
=_ These are safety alert symbols.
,ATTENTION!
OL1253 .PERSONAL SAFETY IS
_ INVOLVED!
SIGNAL WORDS
The safety alert symbols above and signal
words below are used on decals and in this
manual.
Read and understand all safety messages.
When you see this symbol:
•BECOME ALERT7
•OBEY THE MESSAGE7
CAUTION: POTENTIALLY
HAZARDOUS SITUATION!
If not avoided, MAY
RESULT in minor or
moderate injury. It may also
be used to alert against
unsafe practices.
NOTATIONS
NOTE: General reference information for
proper operation and maintenance practices.
IMPORTANT: Specific procedures or
information required to prevent damage to
unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working
precautions, for the benefit of yourself and
others. Understand and follow all safety
messages. Be alert to unsafe conditions and
the possibility of minor, moderate, or serious
injury or death. Learn applicable rules and
laws in your area, including those that may
restrict the age of the operator.
REQUIRED OPERATOR TRAINING
If unit is to be used by someone other than
original purchaser (loaned, rented or sold),
ALWAYS provide this manual and any
needed safety training before operation.
SAFETY DECALS AND LOCATIONS
ALWAYS replace missing or damaged Safety
Decals. Refer to Figure 2 for Safety Decal
locations.
DANGER: IMMINENTLY
HAZARDOUS SITUATION! If not
,&
avoided, WILL RESULT in death
or serious injury.
WARNING: POTENTIALLY
HAZARDOUS SITUATION! If not
avoided, COULD RESULT in
death or serious injury.
GB-4
6 5
1. Danger!
OL1809
OL1812
Always keep feet and hands
away from rotating parts.
Always stand clear of
discharge area. Do not direct
discharge toward other people.
Keep people away from unit
while operating.
Shut off engine, remove key,
and read manual before you
adjust or repair unit.
Figure2
2. Danger!
3. Warning!
GB-5
away from rotating parts.
NO STEP! Always keep feet
OL1813
Avoid injury - Stay clear of
t_
rotating parts.
OL1816
Always stand clear of
discharge area.
OL1814
Do not operate mower unless
bagger is attached or guards
are in operating position.
OL1815
OL3200
4. Danger!
I_ contains sulfuric acid and
-_- its contact with skin, eyes
"_L44 or clothing can cause
OL4455
_+C2_= NO smoking near battery.
OL4460 Explosive Gases from
Poisonous battery fluid
50 severe chemical burns.
Maintenance-Free
Battery. Do not add water
or electrolyte.
NO flames, NO sparks,
battery can cause death
or serious injury.
5. Danger! To Avoid Serious Injury or
Death
Read the operator's manual.
OL1801
Keep children and others away
,_,| from unit while operating.
OL1802
_--_'_lt_ other people. Thrown objects
"_£_oc_8_3 can cause injury.
Never direct discharge toward
Look down and behind before
and while backing.
OL1804
Never carry children.
OL1806
Go up and down slopes, not
across.
DO NOT operate on slopes
over 15°.
OL1808
If machine stops going uphill, stop
blade and back down slowly.
Avoid sudden turns.
Keep safety devices (guards,
shields, switches, etc.) in place and
working.
Check interlock system per manual
before use.
Understand location and function of
all controls.
Never allow operation by untrained
persons.
Disengage PTO, stop unit and
engine, set parking brake and
remove key before making any
inspections, repairs, etc.
6. Warning!
SERIOUS INJURY OR DEATH
MAY RESULT FROM MACHINE
ROLLOVER
%
Failure to follow these
instructions could result
in serious injury or death.
Do not operate machine
on steep slopes or near
drop offs.
Avoid sharp and!or quick
turns.
Do not exceed the
machine weight rating of
the ROPS.
Always use seat belt.
Do not jump if machine
tips.
If ROPS is foldable:
Always keep the ROPS
fully extended.
WHEN ROPS MUST BE
DOWN
Do not use seat belt
Drive with extra care
If equipped with seat
platform, do not operate
machine without seat
platform pins in place or
seat lock engaged.
SAFETY RULES
Training
Read the Operator's Manual and other
training material. If the operator(s) or
mechanic(s) cannot read English, it is the
owner's responsibility to explain this material
to them.
Become familiar with the safe operation of the
equipment, operator controls, and safety
signs.
GB-6
Alloperatorsandmechanicsshouldbe
trained.Theownerisresponsiblefortraining
theusers.
Neverletchildrenoruntrainedpeople
operateorservicetheequipment.Local
regulationsmayrestricttheageofthe
operator.
Theowner/usercanpreventandis
responsibleforaccidentsorinjuriesoccurring
tothemselves,otherpeopleorproperty.
Preparation
Evaluatetheterraintodeterminewhat
accessoriesandattachmentsareneededto
properlyandsafelyperformthejob.Onlyuse
accessoriesandattachmentsapprovedby
themanufacturer.
Wearappropriateclothingincludinghardhat,
safetyglassesandearprotection.Longhair,
looseclothingorjewelrymaybecometangled
inmovingparts.
Inspecttheareawheretheequipmentistobe
usedandremoveallobjectssuchasrocks,
toysandwire,whichcanbethrownbythe
machine.
Useextracarewhenhandlinggasolineand
otherfuels.Theyareflammableandvapors
areexplosive.
Useonlyanapprovedcontainer.
Neverremovegascaporaddfuelwith
enginerunning.Allowenginetocool
beforerefueling.Donotsmoke.
Neverrefuelordrainthemachine
indoors.
Checkthatoperator'spresencecontrols,
safetyswitchesandshieldsareattachedand
functioningproperly.Donotoperateunless
theyarefunctioningproperly.
Operation
Neverrunanengineinanenclosedarea.
Onlyoperateingoodlight,keepingaway
fromholesandhiddenhazards.
Besurealldrivesareinneutralandparking
brakeisengagedbeforestartingtheengine.
Onlystartenginefromtheoperator'sposition.
Slowdownanduseextracareonhillsides.
Besuretotravelintherecommended
directiononhillsides.Turfconditionscan
affectthemachine'sstability.Usecaution
whileoperatingneardrop-offs.
Slowdownandusecautionwhenmaking
turnsandwhenchangingdirectionson
slopes.
Neverraisedeckwiththebladesrunning.
NeveroperatewiththePTOshield,orother
guardsnotsecurelyinplace.Besureall
interlocksareattached,adjustedproperly,
andfunctioningproperly.
GB-7
Neveroperatewiththedischargeshield
raised,removedoraltered,unlessusinga
grasscatcher.
Donotchangetheenginegovernorsettingor
overspeedtheengine.
Stoponlevelground,lowerimplements,
disengagedrives,engageparkingbrake,shut
offenginebeforeleavingtheoperator's
positionforanyreasonincludingemptying
thecatchersoruncloggingthechute.
Stopequipmentandinspectbladesafter
strikingobjectsorifanabnormalvibration
occurs.Makenecessaryrepairsbefore
resumingoperations.
Keephandsandfeetawayfromthecutting
units.
Lookbehindanddownbeforebackingupto
besureofaclearpath.
Nevercarrypassengersandkeeppetsand
bystandersaway.
Slowdownandusecautionwhencrossing
roadsandsidewalks.
Stopbladesifnotmowing.
Beawareofthemowerdischargedirection
anddonotpointitatanyone.
Donotoperatethemowerunderthe
influenceofalcoholordrugs.
Usecarewhenloadingorunloadingthe
machineintoatrailerortruck.
Usecarewhenapproachingblindcorners,
shrubs,trees,orotherobjectsthatmay
obscurevision.
MAINTENANCE AND STORAGE
Disengage drives, lower implement, set
parking brake, stop engine and remove key
or disconnect spark plug wire. Wait for all
movement to stop before adjusting, cleaning
or repairing.
Clean grass and debris from cutting units,
drives, mufflers, and engine to help prevent
fires. Clean up oil or fuel spillage.
Let engine cool before storing and do not
store near flame.
Do not store fuel near flames or drain
indoors.
Park the machine on level ground. Never
allow untrained personnel to service
machine.
Use jack stands to support components when
required.
Carefully release pressure from components
with stored energy.
WARNING:HYDRAULICFLUID
canresultinsevereburns.Fluid
inhydraulicsystemcanpenetrate
skinandresultinseriousinjuryor
death.
Besuretostoptheenginebefore
doinganyworkonhydraulic
parts.
Keepbodyandhandsawayfrom
pinholesornozzleswhichexpel
hydraulicfluidwhenunder
pressure.Usepaperor
cardboard,nothands,tosearch
forleaks.
Ensureallhydraulicfluid
connectionsaretightandall
hydraulichosesandlinesarein
goodconditionbeforeapplying
pressuretosystem.
FOREIGNFLUIDINJECTED
INTOBODYcanresultin
gangrene.Fluidmustbe
surgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththis
formofinjury.
Disconnectbatteryorremovesparkplugwire
beforemakinganyrepairs.Disconnectthe
negativeterminalfirstandthepositivelast.
Reconnectpositivefirstandnegativelast.
Usecarewhencheckingblades.Wrapthe
blade(s)orweargloves,andusecaution
whenservicingthem.Onlyreplaceblades.
Neverstraightenorweldthem.
Keephandsandfeetawayfrommoving
parts.Ifpossible,donotmakeadjustments
withtheenginerunning.
Chargebatteriesinanopenwell-ventilated
area,awayfromsparkandflames.Unplug
chargerbeforeconnectingordisconnecting
frombattery.Wearprotectiveclothingand
useinsulatedtools.
Keepallpartsingoodworkingconditionand
allhardwaretightened.Replaceallwornor
damageddecals.
MOWER SAFETY
This product is capable of amputating hands
and feet and throwing objects. Always follow
all safety instructions to avoid serious injury
or death.
Read and understand all precautions found in
the operator's manual before operating the
Ariens mower. This equipment must only be
operated by those who have been trained in
its safe use.
In order to provide a better view, certain
photographs or illustrations in this manual
may show an assembly with a safety shield
removed. However, a machine should never
be operated without the safety shields
installed. Keep all shields in place. If shield
removal becomes necessary for repairs,
replace shield prior to machine operation.
WARNING: DO NOT remove or
obscure DANGER, WARNING,
A
CAUTION or Instruction Decals.
Replace any decals that are not
readable or are missing.
Replacement decals are available
from your dealer. The location of
these Safety Decals is illustrated
in figure 2.
GENERAL SAFETY RULES
This manual must be made available to the
operator of the Ariens mower at all times.
Read this manual carefully and learn how to
use the machine correctly. Become familiar
with all machine controls and how to stop the
machine and the implements or attachments
quickly.
Beware of bystanders, particularly children!
Always look around to make sure that it is
safe to start the engine or move the power
unit. This is particularly important with higher
noise levels as you may not hear people
shouting.
Keep Off
Only allow the operator on the machine. Do
not carry passengers. This mower is
designed for one (1) person, the driver.
Riders on the machine could be struck by
foreign objects or thrown off the machine
causing serious injury.
Riders obstruct the operator's view which
results in the machine being operated in a
manner which is unsafe.
DO NOT carry passengers anywhere on the
power unit or on any implement or
attachment connected to, or installed on the
power unit.
Before Operation
Pay special attention to the warning, caution
and danger labels on the machine.
Do not use starting fluid. Use of starting fluid
could damage engine components.
Check the brakes and other mechanical parts
for correct adjustment and wear. Replace
worn or damaged parts promptly. Check the
torque on all hardware regularly.
GB-8
Donotwearheadphonesorlistentomusic
whileoperatingthedeck.Operatingthe
machinerysafelyrequiresyourundivided
attention.
Keepthepowerunitandattachmentsclean.
Accumulationofdirt,grease,orgrasscan
leadtofiresorpersonalinjury.
Donotmodifythepowerunitoranyofits
attachments.
Unauthorizedmodificationofthemachinery
mayaffectitsfunctionality,whichcouldlead
topersonalinjury.
Donotwearloose-fittingclothingwhichcould
getcaughtinmovingparts.Donotoperate
thismachinewhilewearingshorts.Alwaysbe
suretowearadequateprotectiveclothing.
Wearingsafetyglassesandsafetyshoesis
advisable.
Operatorhearingprotectionisrecommended.
Extendedexposuretoloudnoisecouldlead
tohearingloss.
Afireextinguisherandfirstaidboxshouldbe
carriedwiththepowerunitorbekeptreadily
availableatalltimes.
Keepemergencynumbersforimmediate
access.
DuringOperation
Donotbypassthestartingcircuitbyshorting
acrosstheterminalsofthestartermotorto
starttheengine.Thismaycausethepower
unittomovesuddenly.
Periodicallycheckthestartingcircuittomake
sureallsystemcomponentsoperate
correctly.
Ifthestartingsystemdoesnotwork,consult
yourAriensDealerimmediately.
Operatethemoweronlyindaylightorwhen
theareatobemowedislitwellbyartificial
light.
Neverremovethedischargeshieldfromthe
mowerbecausethedischargeshielddirects
materialdowntowardtheturf.Iftheshieldis
damaged,besuretoreplaceitimmediately.
Nevertrytoclearthedischargeareaorthe
mowerbladesunlessyouhavemovedthe
steeringcontrolleverstotheparkposition,
putthePTOswitchinthe"Off"position,
switchedtheignitionkeytothe"Off"position,
removedtheignitionkeyanddisconnected
thenegativebatterycable.
Donotoperatethepowerunitinaconfinedor
non-ventilatedarea.Carbonmonoxidegasis
colorless,odorless,andcanbefatal.
Donotturnsharplywhendrivingathigh
speeds.
Parkthemoweronafirmlevelsurfacewith
thesteeringcontrolleversinthepark
position.
Whenbacking,besuretoturnaroundand
looktotherear.Donotmowinreverseunless
itisabsolutelynecessary.
Whenworkingingroups,usecautionand
watchoutforothers.
Alwaysbeawareofmowerdischarge
direction.Makesureitdoesnotpointat
anyone.
Besuretheengineandrotatingbladeshave
stoppedbeforeputtinghandsorfeetnearthe
blade.
Disengagethebladedrivewhentransporting
themachineacrossdrives,sidewalks,etc.
Neverraisethemowerdeckwhiletheblades
areturning.
Donotputhandsorfeetunderorintothe
mowerwhenitisrunning.
Donottouchtheengineormufflerwhenthe
engineisrunningorimmediatelyafterthe
enginehasstopped.Theseareasmaybehot
enoughtocauseseriousburns.
Donotdrivethemachineonstreetsor
highways.Watchfortrafficwhencrossing
streetsorwhilemowingclosetoroads.
Alwaysinspectthemowerfordamageafter
strikingaforeignobject.Alwaysrepairor
replacedamagedpartsbeforerestartingthe
mowerdeck.
Donotoperatethepowerunitwithoutthe
mowerdeckattached.
Makesurethemachineandallattachments
cometoacompletestopbeforedismounting.
Beforedismounting,disengagethePTO,
lowerallattachments,placethesteering
controlleversintheparkposition,turnoffthe
engine,andremovethekey.
OperatingOnSlopes
Avoidstartingorstoppingwhengoingupor
downaslope.Keepallmovementsona
slopegradualandslow.Donotmakesudden
changesinspeedordirection.
Iftireslosetractionwhileonaslope,
disengagethemowerbladesandbackslowly
andgraduallydowntheslope.
Donotturnonslopesunlessnecessary,and
thenturnslowlyandgraduallydownhillif
possible.
Useextracautionwhenmowingonslopes.If
youareunabletobackupontheslope,orif
youdonotfeelcomfortableonit,thendonot
mowit.Donotoperatethemachineon
slopesthatexceed15°.
GB-9
Mowacrossslopes,notupanddown,to
avoidmachinetip-over.Donotmowslopesor
hillsthataretoosteepforsafeoperation.
Donottrytostabilizethemachinebyputting
yourfootontheground.
MAINTENANCE
Only qualified, trained adults should service
the machine.
Before maintenance is performed, make sure
the mower is parked on a firm flat surface.
Remove the key to prevent an accidental
start up.
Never attempt to disconnect any safety
devices.
Frequently check for worn or deteriorating
components that could create a hazard.
Use only genuine Ariens replacement parts.
Substitute parts could cause product
malfunction or possible injury to the operator
or bystanders.
If it is necessary to have the engine running
while making maintenance adjustments, keep
hands, feet, and clothing away from all
moving parts.
When making adjustments while the engine
is running such as carburetor and motion
control linkage adjustments, stand to either
side of the tractor and mower and keep clear
of moving or rotating components.
Allow the Ariens mower time to cool before
touching the engine, muffler, or any other part
which may be hot.
Always stop the power unit, turn off PTO and
allow unit to cool before refueling.
Keep the engine free of grass, leaves, grease
and other debris which could catch fire.
Keep all hardware tight to ensure the
machine is in a safe working condition. Check
the blade mounting nuts often to make sure
they are tight.
Perform only maintenance instructions
described in this manual. Unauthorized
maintenance operations or machine
modifications may result in unsafe operating
conditions.
For engine maintenance, follow the engine
manufacturer's recommendations as noted in
the engine manual.
Fuel System
Handle gasoline with care. Gasoline is
extremely flammable and its vapors can be
explosive.
Use an approved fuel container.
Never add fuel to the mower while the engine
is running or while it is hot. Allow the engine
to cool for several minutes before adding fuel.
Keep matches, cigarettes, cigars, pipes, open
flames, or sparks away from the fuel tank and
fuel container.
Always fill the fuel tanks outside using
caution. Fill the tank until the fuel is about one
inch from the top of the tank. Use a funnel or
spout to prevent spilling. When refueling at a
gas pump, always ensure the nozzle contacts
the neck of the tank while filling.
Replace the machine and container caps and
clean up any spilled fuel before starting the
engine.
Keep the mower and all fuel containers in a
safe locked place to keep children from
tampering with them.
Fuel system components rely upon clean fuel
for lubrication and optimum performance.
Extreme care must be taken to prevent
ingress of dirt and moisture to prevent
damage.
Use only nonmetal portable fuel containers
approved by the Underwriter's Laboratory
(U.L.) or the American Society for Testing and
Materials (ASTM). If using a funnel, make
sure it is plastic.
When practical, do not fuel the equipment on
truck beds or on trailers. Remove them and
fuel on the ground. If this is not possible, use
a portable nonmetal fuel container to fill the
equipment.
Hydraulic System
Make sure all hydraulic fluid, hoses, and lines
are in good condition and all lines and fittings
are tight before applying pressure to the
hydraulic system.
Check hydraulic connections frequently. They
can leak as a result of damage, as a result of
vibration or because they have worked loose.
Relieve all pressures before disconnecting
hoses or lines. Escaping oil under pressure
can cause serious injury.
Escaping hydraulic fluid under pressure can
have sufficient force to penetrate the skin,
causing serious injury. Before applying
pressure to the system, make sure all
connections are tightened, and lines, pipes
and hoses are not damaged. Fluid escaping
from pinholes may be invisible. Do not use
your hands to search for suspected leaks.
Instead, use a piece of cardboard and wear
protective eye wear such as safety goggles.
If injured by escaping fluid, see a medical
doctor at once. Serious infection or reaction
will result if proper medical treatment is not
administered immediately. This fluid can
produce gangrene or severe allergic reaction.
GB - 10
Battery Maintenance
Use caution when charging the battery or
performing maintenance on the battery and
electrical system.
Use a voltmeter to check the state of the
charge.
If using a battery charger make sure it is
unplugged before connecting or
disconnecting the cables to the battery.
Batteries contain sulfuric acid electrolyte.
Always wear protective clothing and eye
protection when servicing.
In case of electrolyte contact, rinse area with
plenty of water and seek medical attention.
Make sure the battery is charged in a well-
ventilated location so hydrogen gases that
are produced while it is charging can
dissipate. Halt charging if battery exceeds
52°C (125°F).
Keep sparks, flames, and smoking material
away from the battery at all times. To avoid
sparks, use care when removing battery
cables from their posts.
Disconnect the battery's ground cable before
working on or near any electrical parts.
Tire Maintenance
CAUTION: Separation of a tire
and rim can cause an explosion
that could cause serious injury or
death.
Check the tires for low pressure,
cuts, bubbles, damaged rims, or
missing lug bolts and nuts.
Always use a clip-on chuck with
an extension long enough to
allow you to stand on one side of
the wheel while inflating the tires.
Do not stand directly in front of
the tire while inflating.
Never weld or heat a tire and
wheel assembly. The heat can
cause the air inside of the tire to
expand and result in a tire
explosion. Welding also can
structurally weaken or deform the
wheel.
Always ensure the tires are inflated to the
correct pressure. Do not inflate the tires
above the recommended pressure.
Make sure all hardware, especially the wheel
nuts and bolts have been tightened to the
correct torque.
When removing a tire from the power unit, it
is necessary to support it with blocks or
stands, not a hydraulic jack.
Do not attempt to service a tire unless you
have the proper equipment and experience to
perform the job. If you are not qualified to
make the repairs, take the unit to your Ariens
dealer or a qualified repair service.
When seating tire beads on the rims, never
exceed 2,4 bar (35 p.s.i.) or the maximum
inflation specified on your tires. Inflation
beyond this maximum pressure may break
the bead, or even the rim, with dangerous
explosive force.
Replacement Parts
Where replacement parts are necessary for
periodic maintenance and servicing, genuine
Ariens replacements must be used.
Ariens does not claim responsibility for
installation of unapproved parts and/or
accessories or damages as a result of their
use.
TRANSPORTING
Disengage power to the attachments when in
transport or not in use.
Do not tow this machine. Use a truck or trailer
to transport on public roads.
Do not use this machine on public roads.
WARNING: AVOID INJURY!
Read and understand entire
Safety Section before
proceeding.
P_,.',[_.'9=1_v_I:]Ib'dl
UNPACK UNIT
Remove all packing materials and hardware
and literature packages. Discard J hook used
with strapping as it is not needed for mower
operation.
GB- 11
SETUP INSTRUCTIONS
Ariens mowers are shipped partially
assembled. After uncrating the power unit
and mower deck, initial setup is required.
IMPORTANT: During the unpacking of the
crate all goods should be matched against
the packing list and all shortages or damages
should be noted and reported to the carrier
immediately.
Steering Controls
1. The steering control levers may have
been loosened and moved forward for
shipping. Remove the loose 3/8-16 x
1.75" bolts from the handles and reinstall
them in the location shown. Adjust the
handles to fit your comfort area.
Figure 3
Seat Setup
1. Remove the loose 3/8" clevis pin, two
flat washers and rue ring from the
manual pack.
2. Carefully rotate the seat plate forward
far enough to install the seat support bar
in the location shown in figure 4.
3. Connect the seat suport bar to the
bottom of the seat plate using the 3/8"
clevis pin, two 3/8" flat steel washers
and the rue ring.
4. Return seat plate to operating position
and engage seat lock.
CAUTION: Ensure that seat lock
,&
is latched and fully engaged
when returning seat plate to
operating position.
1. Seat Support Bar
2. Seat Plate
3. Seat Lock
4. 3/8 in. Clevis Pin
5. Flat Washer
6. Rue Ring
Figure 4
Battery
The battery supplied with the mower is
sealed, it will not be necessary to activate it.
1. Connect the red positive cable to the
positive (+) side of battery. Use 1/4 x
5/8" bolt and 1/4" Iocknut. Cover
terminal with rubber boot.
2. Connect the black negative cable to
Negative ( - ) side of battery. Use 1/4 x
5/8" bolt and 1/4" Iocknut.
If the engine does not turn over by turning the
ignition switch, it may be necessary to charge
the battery. (See Charging the Battery on
page 31.)
Deck
1. Remove knob from discharge shield.
2. Remove discharge assembly from
Transport position.
3. Install discharge assembly in Operating
position.
4. Reinstall knob in discharge assembly
and tighten.
GB - 12
Tires
See SPECIFICATIONSon page45.
Check Function of All Controls
Ensureunit runs and performs properly.
CAUTION: Avoid injury! Explosive
A
separation of tire and rim parts is
possible when they are serviced
incorrectly:
Do not attempt to mount a
tire without the proper
equipment and experience to
perform the job.
Do not inflate the tires above
the recommended pressure.
Do not weld or heat a wheel
and tire assembly. Heat can
cause an increase in air
pressure resulting in an
explosion. Welding can
structurally weaken or
deform the wheel.
Do not stand in front or over
the tire assembly when
inflating. Use a clip-on chuck
and extension hose long
enough to allow you to stand
to one side.
Hardware
Check for loose hardware.
Check Safety Interlock System
Check to see that the interlock system
operates correctly. (See Check Safety
Interlock System on page 13.)
WARNING: FAILURE OF
A
Lubrication
Lubricate all fittings per maintenance label
under seat and check hydraulic oil level. (See
Lubrication and Maintenance on page 27.)
Hydraulic Oil Service
The power unit is shipped with hydraulic oil in
the system. If the tracking is erratic, purge the
system. (See Hydraulic System Maintenance
on page 29.) If the oil level is below the edge
of the baffle in the oil reservoir, fill with SAE
20W-50 motor oil.
Engine
Engine has been filled with a break in oil.
Change oil and filter after first 8 hours of use.
(See Lubrication and Maintenance on
page 27.)
INTERLOCK together with
improper operation can
result in severe 3ersonal
injury.
WARNING: FAILURE OF
A CONTROLS could result in death
or serious injury.
INSTALL ROLLOVER PROTECTION
STRUCTURE (ROPS)
Install Base Weldments
1
\
10
9 j
6
®
1. ROPS Lock Pin Assembly
2. 5/16 x 3/4 in. Round Knob
3. 1/2 x 3 1/4 in. Hex Bolt
4. 1/2 x 3 1!2 in. Hex Bolt
5. 1/2 in. Hex Nut
6. 1/2 in. Spring LockWasher
7. 1!2 in. Center Lock Nut
8. Right Side Base Weldment
9. Left Side Base Weldment
10. Center Tube Weldment
4
Figure 5
GB - 13
1.Locatetheleft-sideROPSmountpocket
ontheinsideoftheframeabovethe
wheelmotor.Mounttheleftsidebase
weldment(item9)inthepocketusing
two1/2x31/2in.hexbolts(item4),two
1/2in.springlockwashers(item6)and
two1/2in.hexnuts(item5).Donotfully
tightenhardware.SeeFigure5.
_9
4
8
5 ROPSMount
Pocket
Figure6
2.Locatetheright-sideROPSmount
pocketontheinsideoftheframeabove
thewheelmotor.Mounttherightside
baseweldment(item8)inthepocket
usingtwo1/2x31/2in.hexbolts(item
4),two1/2x31/2in.hexbolts(item4)
andtwo1/2in.springlockwashers(item
6).Donotfullytightenhardware.See
Figure6.
Install Center Tube
1. Position center tube weldment (item 10)
in right- and left-side base weldments
with the top angle facing the rear of the
unit. Secure with two 1/2 x 3 1/4 in. hex
bolts (item 3) and two 1/2 in. center lock
nuts (item 7). Ensure that hinge bolts are
positioned to the rear of the unit. Do not
fully tighten. See Figure 7.
10
Figure 7
2. Install two ROPS lock pins (item 1) and
two 5/16 x 3/4 in. round knobs (item 2).
See Figure 7.
3. Torque lower mounting hardware
installed in steps 1 and 2 of Install Base
Weldments on page 13 to 80 Ibf-ft (109
N,m).
4. Tighten upper mounting hardware
installed in step 1 until they just contact
the hinge plate. To ensure that rollover
bar can lower and raise correctly, do not
overtighten.
Tighten round knobs to prevent center tube
from rattling during operation.
Fill Fuel Tank
Fill fuel tank. DO NOT OVERFILL! See
FILLING FUEL TANK on page 19
GB - 14
1
2
1. Deck Transport Lock Lever
2. Deck Height Adjustment Dial
3. Control Panel
4. Steering Control Levers
5. Deck Lift Lever
6. Deck Level Adjust
7. Seat Lock
Figure 8
GB- 15
WARNING:AVOIDINJURY!
_L, Readandunderstandentire
Safety Section before
proceeding.
CONTROLS AND FEATURES
See figure8 on page 15 for Controls and
Featureslocations.
Safety Interlock System
WARNING: Safety interlock
A
system failure and improper
operation of unit can result in
death or serious injury. Test this
system each time the unit is
operated. If this system does not
function as described, do not
operate unit repairs are made.
Perform the following tests to ensure the
safety interlock system is working properly. If
the unit does not perform as stated, contact
your Dealer for repairs.
1. Try to start the power unit when the
operator is in the seat, the mower PTO
is off, and the left hand steering control
lever is not in the park position. Try to
start the power unit after switching the
RH arm out of the park position and
putting the LH steering control lever into
the park position. Try starting the power
unit after taking both levers out of the
park position. The starter must not crank
in any of these instances.
2. Try to start the power unit when the
operator is in the seat, the mower PTO
is on, and the steering control levers are
in the park position. The starter must not
crank in this situation.
3. Try to start the power unit when the
operator is not in the seat and the
steering control levers are in the park
position. The starter must not crank in
this situation.
Checking the Engine Shut-Off
Circuits
Check the engine shut-off circuits daily.
1. Run engine at 1/3 throttle, engage the
mower PTO and lift off of the seat. The
engine should stop within 3 seconds.
2. Run engine at 1/3 throttle, engage the
mower PTO, move a steering control
lever out of the neutral lock and lift off of
the seat. The engine should again stop
within 3 seconds. Repeat for the
opposite steering control lever.
NOTE: If the machine does not pass this test,
DO NOT OPERATE. Take it to your Ariens
Dealer.
3. Move the steering lever rearward and
release the steering lever. This steering
lever should return to a position where
the steering lever can be swung outward
and lock in the neutral outward position.
Steering Control Levers
The steering levers control the speed and
direction of the unit. In addition, they will stop
the unit.
After starting the power unit, pull the steering
control levers back together out of the lock
)osition and into the neutral position.
A
Figure 9
A. For reverse travel, pull both steering
control levers backward.
B. For straight forward travel, push both
steering control levers forward.
C. To turn left, pull the left back or push
the right steering control lever forward
or a combination of both.
D. To turn right, pull the left back or push
the left steering control lever forward
or a combination of both.
CAUTION: Use caution when
,&
making turns. Slow the machine
down to a manageable speed
before making sharp turns. This
mower can spin very rapidly when
pushing forward on one lever and
pulling back on the other.
GB - 16
NOTE:Aggressiveturningcanscuffor
damagelawns.ALWAYSkeepbothwheels
rotatingwhenmakingsharpturns.DONOT
maketurnswithinsidewheelcompletely
stopped.Toobtainminimumturningradius,
slowlyreverseinsidewheelwhilemovingthe
outsidewheelslowlyforward.
CONTROL PANEL
PTO Ignition Choke
Engagement Switch Control
Throttle
Hour Meter
Figure 10 OL3245
ON OFF
OE3255
Push the power take off (PTO) switch to "Off"
position to disengage mower blades.
NOTE: The engine will not start unless the
steering control levers are in the neutral
position, the PTO switch is in the "Off"
position and parking brake is set.
Power Take Off (PTO)
Switch
Power take off (PTO)
switch engages and
disengages the mower
blades.
Pull the power take off
(PTO) switch to "On"
position to engage mower
blades.
Parking Brakes
Place the steering control
levers in the neutral
position and push them
out into the slots to
engage the parking brake
OE3385
levers in towards the center to release the
parking brakes.
for each side.
Move the steering control
Deck Lift Lever
Ignition Switch
Operate the ignition switch with the
removable key. The switch has three
positions: Off (1), On (2) and Start (3). To start
the engine, turn the key to Start, and then
release to On. To stop the engine, turn the
key to Off.
NOTE: DO NOT operate starter more than 10
seconds at a time. If the engine does not start
after 10 seconds allow the starter to rest 30
seconds before trying again. If engine will not
start, see Troubleshooting on page 41 or refer
to Engine Manual.
Choke Control
Pull the choke lever out to start a cold engine.
Push the choke lever in once the engine
starts and warms.
1 2
oE3250 Fast (1) to
speed. Move the lever rearward to Slow (2) to
decrease engine speed.
Throttle Lever
The throttle lever
changes the
engine speed.
Move the throttle
lever forward to
increase engine
Deck Lift Lever
Figure 11
Deck lift lever raises and lowers mower deck
for mowing or transport.
Transport:
Push deck lift lever all the way forward until
lift lock engages.
To release the lock, push the pedal forward,
pull back on the transport lock handle, and
slowly release the lift lever.
DANGER: Before raising the deck
to the transport position, insure
the PTO is disengaged and the
steering control levers are in the
park position.
GB - 17
Cutting Height
To change the cutting height, raise the mower
deck into the transport position. Turn the
Deck Height Adjust Dial until the desired
cutting height is shown and then lower the
deck to the cutting position.
The mower can be adjusted to mow from 1 -
6 inches (25 - 152 mm) height of cut. Grass
mowing height should be determined by
encountered conditions and personal
preferences.
The following recommendations are provided
as a guide for cutting height selection.
Lawns = 1 - 3" (38 - 76 mm)
Field Cutting = 3 - 6" (76 - 152 mm)
Seat Adjustments
WARNING: Make all seat
adjustments with unit stationary,
parking brake on and engine shut
off.
The seat is designed for one
person. Do not allow any
passengers to ride on this
machine.
To adjust seat forward or backward:
1. While seated, pull seat adjustment lever
outward and slide seat into desired
position.
2. Release lever and slide seat forward or
back to lock seat into position.
To adjust the cushion spring for the weight of
the operator:
1. Turn the knob clockwise for a heavier
operator.
2. Turn the know counterclockwise for a
lighter operator.
Hour Meter
Records total number of hours the engine has
been in operation.
IMPORTANT: Keep a record of Hour Meter
readings for recommended Lubrication and
Maintenance intervals.
NOTE: For accurate readings be sure Ignition
Switch is "OFF" when unit is not in operation.
Front Axle Lock
The mower is shipped with the front axle in
the floating position. To lock the front axle so
it cannot float, remove the two 5/8 x 5" pins
from the locations shown and insert them into
the outer hole locations on the frame as
shown.
Fixed Axle
Floating Axle
Figure 12
OPERATION
Break-in Period
Operation of the mower within the first
fifty hours can be a major factor in
determining the performance and life
of the engine and power unit.
The engine may be operated at full
RPM, but excessive load should be
avoided. If engine begins to slow, due
to excessive load, operate at a slower
ground speed while maintaining the
engine speed.
Check engine, pumps, and motors
frequently during break-in period.
Watch for evidence of leakage of
fluids. Replenish levels as required
and repair any leaks that may have
formed.
Locate any nuts, bolts or screws that
may have loosened and tighten them
as necessary. This is especially true of
the wheel retaining nuts.
During break-in period observe control
arm and parking brake adjustments.
Parking brake adjustments may be
necessary after the first few hours of
operation.
Keep area around the fuel tank filler
clean and make sure the gasoline is of
correct octane and free of
contamination.
Initial oil and oil filter change is after
the first 8 hours of use and every 100
hours after.
CAUTION: Proper maintenance
practices are required for safe
operation. (See Maintenance
Schedule on page 24.)
GB - 18
FILLING FUEL TANK
WARNING: AVOID INJURY.
A Read and understand entire
Safety section before
proceeding.
To add fuel to the fuel tank:
1. Clean fuel caps and surrounding area to
prevent dust, dirt, and debris from
entering fuel tanks.
2. Remove fuel caps.
IMPORTANT: Refer to Engine Manual for
correct type and grade of fuel.
3. Fill fuel tank to the bottom of filler neck.
See SPECIFICATIONS on page 45 for
fuel tank capacity.
IMPORTANT: DO NOT OVERFILL! This
equipment and/or its engine may include
evaporative emissions control system
components, required to meet EPA and/or
CARB regulations, that will only function
properly when the fuel tank has been filled to
the recommended level. Overfilling may
cause permanent damage to evaporative
emissions control system components. Filling
to the recommended level ensures a vapor
gap required to allow for fuel expansion. Pay
close attention while filling the fuel tank to
ensure that the recommended fuel level
inside the tank is not exceeded. Use a
portable gasoline container with an
appropriately sized dispensing spout when
filling the tank. Do not use a funnel or other
device that obstructs the view of the tank
filling process.
4. Replace fuel cap and tighten.
5. ALWAYS clean up spilled fuel.
GASOLINE
IMPORTANT: ALWAYS use gasoline that
meets the following guidelines:
Clean, fresh gasoline.
A minimum of 87 octane/87 AKI (91
RON). High altitude use may require a
different octane. Consult your engine
manual.
Gasoline with up to 10% ethanol
(gasohol) or up to 10% MTBE (methyl
tertiary butyl ether) is acceptable.
Use of any gasoline other than those
approved above will void the engine
warranty. If the pumps are not marked
for the content of alcohol or ethers,
check ethanol and MTBE levels with
the fuel supplier.
Do not modify the fuel system to use
different fuels.
Never mix oil and gasoline.
Fuel Stabilizer
Gasoline left in the fuel system for extended
periods without a stabilizer will deteriorate,
resulting in gum deposits in the system.
These deposits can damage the carburetor
and the fuel hoses, filter and tank. Prevent
deposits from forming in the fuel system
during storage by adding a quality fuel
stabilizer to the fuel. Follow the
recommended mix ratio found on the fuel
stabilizer container.
Mounting and Dismounting Safely
DO NOT step on either side of the mower
deck when mounting or dismounting the
power unit. Step over the deck when
mounting or dismounting.
PRE-START INSPECTION
CAUTION: Make sure all
A
hardware is tight, all safety
devices are in place and all
adjustments are made correctly.
Safe operation is the responsibility of the
operator. The operator MUST be familiar with
the mower and power unit controls, how they
work, and all safety precautions BEFORE
starting operation.
IMPORTANT: Inspect the mowing blade bolts
daily, or whenever a blade has been
removed. Torque is 110- 130 Ibf-ft. (150 -
177 N.m).
Make sure all safety shields are in
place and secured properly.
Make sure the operator is instructed
on correct and safe operation of the
power unit and related attachments
and implements.
Check engine and hydraulic reservoir
oil and fill as necessary.
Check the pump belt and drive belt
tension and adjust as necessary.
Ensure air intake screens are clear of
debris to provide maximum engine
cooling.
Inspect tires, tire pressure and wheel
bolt torque. Look for external signs of
leakage and correct before operating
the mower. Check steering control
levers for looseness and correct
position.
Check for adequate fuel supply. It is
recommended that the fuel tank be filled
following each day's use to reduce
condensation and provide a full tank for
next use.
GB - 19
STARTING AND SHUT OFF
CAUTION: Read entire
,_ Owner/Operator Manual and
Engine Manual first. DO NOT
attempt to start the engine at this
time.
CAUTION: ALWAYS remove the
_l_ ignition key when the unit is not in
use.
STOPPING IN AN EMERGENCY
CAUTION: Always start and
,_ operate the engine in a well-
ventilated area. If in an enclosed
area, vent the exhaust outside.
To start the engine:
1. Sit properly in the seat, make sure the
steering controls are in the park position
and the PTO is off.
2. If the engine is cold, move the choke to
the On position. If the engine is warm,
do not use choke.
3. Move the throttle to the 3/4 fast position.
See Engine manual for detailed
instructions.
4. Put the key in the ignition switch and
turn it to the Start position. As soon as
the engine starts, release the key.
5. Move the choke control to the Off
position. Adjust the choke to keep the
engine running smoothly.
6. Allow the engine to warm for about five
minutes before operating the unit.
NOTE: Warming time will vary depending on
the ambient temperature. For temperatures
below 32° F (0° C), allow ten or more minutes
for the unit to warm.
7. Use the throttle to increase or decrease
engine speed. Set the throttle to the fast
position to cut grass.
To stop the engine:
1. Bring the steering levers to the neutral
position and disengage the PTO.
2. Move the throttle to the Slow position.
3. Turn the ignition key to the Off position.
Cold Weather Starting
NOTE: When starting in cold weather (below
-5 ° C (23° F)), do not run the starter more
than 10 seconds at a time. If the engine does
not start after 10 seconds allow the starter to
rest 30 seconds before trying again.
Stopping The Engine
Move the control levers to the park position,
idle the engine a few moments and turn the
ignition switch to the "Off" position. Remove
the key.
WARNING: Operating unit onslopes may lead to loss of
steering control. When operating
on slopes be prepared to react to
an emergency situation.
1. Return steering levers to neutral position
2. Immediately set parking brake
3. Turn off PTO and engine
ROLLOVER PROTECTIVE
STRUCTURE
DANGER: AVOID INJURY[
,&
Improperly installing or using
ROPS kits can lead to serious
injury or death. Read, understand
and follow all ROPS safety rules
in the owner/operator manual and
in the ROPS installation
instructions.
Do not weld, drill or alter the ROPS.
Damaged ROPS must not be straightened or
used. If damage does occur, contact your
Dealer and replace all damaged parts.
If the ROPS is lowered or removed from the
power unit for any reason, it must be raised
and/or reinstalled immediately. Original bolts
or equivalent replacements must be used and
tightened to the correct torque.
Do not attach chain, ropes, or cables to the
ROPS for pulling purposes as this will cause
the mower to tip backwards.
Ariens Company does not recommend the
use of the mower with the ROPS removed.
If you have a foldable ROPS, it can be folded
down for mower storage. It must be pinned in
the upright position prior to machine
operation.
SEAT BELT USAGE
With the ROPS installed, a seat belt must be
installed, used, and correctly adjusted at all
times. Replace damaged seat belts
immediately.
NEVER use a seat belt if operating with
ROPS folded down or removed.
GB - 20
MOWING
WARNING: To avoid damage to
,&
the mower, re-torque all fastening
hardware, including blade and
spindle pulley retaining nuts, after
the first hour of mowing operation.
Operate the unit only when seated in the
operator's position.
1. Start the engine. Let the engine idle until
it is running smoothly.
2. Bring the steering control levers to the
neutral position.
3. Set the throttle to the 3/4 fast position.
4. Turn on the PTO to engage the mower.
IMPORTANT: Never engage the PTO when
the mower is plugged with grass or other
material. This may damage the clutch.
5. Move the throttle to the fast position.
6. Move the steering levers forward to
obtain a slow ground speed.
7. To disengage the mower, move the PTO
switch to the OFF position.
8. When you know how to operate the unit,
select a speed appropriate to your
mowing conditions.
Anti-Scalp Wheels
1. Raise the mower by pushing down on
the deck lift lever and lock into transport
position.
2. Place the steering control levers in the
park position.
3. Set the anti-scalp adjustment to desired
height of cut.
4. To adjust the anti-scalp rollers, remove
the 1/2-13 x 5" bolts and reinstall the
bolts in the appropriate hole for the
desired height of cut (see figure 13).
5. Depress the deck lift lever and pull back
on the deck transport lock lever and
lower the deck into the cut position.
NOTE: The anti-scalp wheels should always
be at least 1/4- 1/2" (6mm- 13mm)off the
ground. They are designed to keep the deck
from scalping the ground in uneven terrain,
they are not to contact the ground all of the
time.
Anti-Scalp
Wheel
Mount Here for
1.5 - 6" Cut Figure 13
Mount Here for
1.0 - 1.5" Cut
Side-Discharge Mowers
DANGER: Without the discharge
shield or a complete grass
collector installed, you and others
are exposed to rotating mower
blades and thrown debris.
Contact with the mower blades or
flying debris could cause severe
injury or death.
The discharge deflector routes
material down toward the ground.
Never remove the discharge
shield or operate the mower with
a damaged discharge deflector.
Never put your hands or feet
under the mower.
Do not try to clear the mower
discharge area or mower blades
without first turning the mower
PTO to off, turning the ignition key
to off, removing the key and
disconnecting the battery cable.
The mower has a pinned discharge shield
that discharges the clippings out of the side of
the deck and onto the ground.
GB - 21
Uneven Terrain Tips For Efficient Mowing
WARNING: To avoid the loss of
control and to prevent overturning
the mower, always across slopes,
never up and down.
Pass diagonally through sharp
dips. Avoid sharp drop offs
completely to prevent the mower
from becoming hung up.
Keep the power unit steering
control levers forward when going
downhill.
Pre-plan mowing over uneven terrain so the
grass will be dry, minimizing wheel slippage
and spinning, which will damage the turf.
Before mowing, check the area to determine
the best procedure. Consider the grass type
and height, and the type of uneven terrain on
which the mowing is to take place.
Avoid sudden starts and stops while traveling
up or down incline, and slow the ground
speed while turning.
Grass Discharge
WARNING: NEVER operate the
,_ mower with the discharge shield
in the raised position.
The mower deck has been designed to
provide maximum air flow for an even
discharge of grass clippings. When mowing
tall, or lush grasses, select a lower mower
ground speed, or reduce the width of cut, for
the best discharge efficiency.
For the best lawn appearance, do not mow
when the grass is wet or heavy with dew. Wet
grass could plug the discharge area of the
mower, create an unnatural load on the
blades and spindles, and damage the mower
deck belt. Wet grass will also leave unsightly
clumps on the lawn.
If the mower deck becomes clogged, back
the unit out of the uncut grass. If the mower
will not clear itself, raise the deck, shut off the
engine, set the brake, remove the ignition key
and clean the bottom of the deck.
In medium and heavy cutting conditions, mow
so the discharged clippings will be AWAY
from the uncut grass. In light cutting,
discharged clippings can be directed onto the
uncut grass, allowing them to be recut finer.
CAUTION: Clear the area of
,&
people, pets, and all visible
debris before beginning mowing
operations.
Mowing blades should be checked regularly
and kept sharp to ensure the best lawn
appearance.
Best results occur normally when the grass is
maintained at a height of 2-3 inches (50-
80mm). It is best to cut the grass often and
not too short. To keep a healthy green lawn,
do not cut more than 1/3 of the overall grass
blade height.
Mower engine speed while mowing should be
at the maximum rated RPM. This will ensure
proper blade speed for effective cutting and
discharge of grass clippings.
Travel speed greatly affects mowing
performance. Always use a lower ground
speed for slower mowing, rather than
lowering the engine RPM.
Mow often. Do not wait for the grass to get
too tall. Short grass clippings will disperse
better and deteriorate faster.
Mowing areas with tall grass or weeds may
require cutting at maximum height of cut.
After mowing once, recut the entire area with
the mower reset to the desired final height of
cut.
GB - 22
PARKING
To park the unit:
1. Bring the steering levers to neutral and
then push them out to the park position.
2. Turn off the PTO, stop the engine, lower
the deck to the ground and remove the
ignition key.
IMPORTANT: When parking on any slope, be
sure to chock the wheels on the downhill side
to prevent the unit from sliding.
Moving the Unit with the Engine Off
If the mower engine stalls and will not restart,
the unit can be pushed or towed for short
distances with the pump bypass valves open.
Do not exceed 5 m.p.h. (8 km/h) when
towing.
IMPORTANT: The bypass valves must be
opened two full turns (maximum) before the
unit is moved (see figure 14). Be sure the
bypass valves are closed before running the
mower again. Failure to fully close the bypass
valves before operation could result in
hydraulic system damage.
Bypass Valve
LOADING THE MOWER
WARNING: Exercise extreme
,&
caution when loading and
unloading the unit from a ramp.
Use only a single, full width ramp.
If individual ramps are necessary,
use several to simulate a single
full width ramp. Use enough
ramps to create an unbroken
ramp surface wider than the unit.
Never exceed a 15 degree angle
between the ramps and the truck
or trailer when loading the mower.
Avoid sudden acceleration and
deceleration of the unit when
loading and unloading the unit to
avoid the mower from tipping
backward.
The loading ramp should be long enough that
the angles between the truck or trailer do not
exceed 15 degrees. A steeper angle may
cause the mower deck components to get
hung up when moving the mower from ramp
to truck or trailer. If loading on or near a
slope, position the truck or trailer on the down
side of the slope and the ramps should
extend up the slope. This will minimize the
ramp angle. The trailer or truck should be
parked as level as possible to facilitate
smooth loading of the mower.
TRANSPORTING THE MOWER
Figure 14
TOWING
WARNING: Exercise care when
A
The mower is designed for towing in light duty
applications only. Do not attempt to tow more
than 300 Ibs (137 kg). Tongue weight is not to
exceed 30 Ibs (13.61 kg).
turning the mower while towing.
The mower will turn more
sharply than the towed object.
IMPORTANT: Attempting to tow
more than 300 pounds (137 kg)
with the Ariens mower will lead
to premature parts failure and
void the warranty.
WARNING: When transporting
the mower, make sure the
steering control levers are in the
park position, the wheels have
been blocked, the machine has
been securely fastened by
cables, chains or ropes, and the
trailer has been secured to the
towing vehicle with safety chains.
Use a heavy duty trailer or truck to transport
the mower. Make sure the trailer or truck has
all of the necessary lighting and markings as
required by law.
GB - 23
WARNING:AVOIDINJURY.
,_ Read and understand entire
Safety section before proceeding.
Ariens Dealers will provide any service, parts
or adjustments which may be required to
keep your unit operating at peak efficiency.
Should engine require service, contact an
Ariens Dealer or an authorized engine
manufacturer's service center.
MAINTENANCE SCHEDULE
IMPORTANT: Some working conditions
(heavy loads, high ambient temperatures,
dusty conditions, or airborne debris) may
require more frequent service.
See engine manual for further maintenance
and troubleshooting information.
NOTE: To have full access to the engine, the
seat must be tipped forward (see Tipping Seat
Forward on page 27) and the hood opened.
GB - 24
Interval Task
Each Use Check Safety
Interlock
System
All Controls,
Switches
All Fasteners, Inspect regularly and tighten when necessary.
hardware
Hoses, fan Inspect regularly and repair when necessary.
belt, wiring
Engine Oil Check regularly and replenish when necessary (see Engine Oil
Level Level on page 27).
Hydraulic Oil Check regularly and replenish when necessary (see Hydraulic
Level System Maintenance on page 29).
Air Screens Clean off debris regularly.
Air Cleaner Clean regularly.
Unloader
Valve
Air Cleaner Inspect regularly and clean or replace when necessary.
Elements
Fuel Tank Check regularly and replenish when necessary.
Levels
Fuel Filter Inspect regularly and replace when necessary.
Steering Check regularly and adjust when necessary.
Lever
Adjustment
Balance
Check Engage parking brake and engage transmission bypass lever (see
Parking Brake Moving the Unit with the Engine Off on page 23). Push unit. If unit
Clean Unit Clean engine, battery, seat, mower deck, etc. of all dirt and debris.
Check Tire See SPECIFICATIONS on page 45 for correct tire pressure.
Pressure and
Conditions
Wheel Bolt Check regularly and tighten when necessary.
Torque
Steering Free- Check regularly and repair when necessary.
Play
Grass Build Remove after each use.
Up
Inspect Check mower blades for wear. Sharpen or replace as needed (see
Mower Blades Blade Maintenance on page 37).
Follow Engine Perform scheduled engine maintenance. Refer to Engine Manual
Manual for detailed instructions.
Maintenance NOTE: To drain the oil, use the oil drain petcock supplied with unit,
Schedule not the drain plug that is shown in the Engine Manual.
Action ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸ ¸¸¸
WARNING: Safety interlock system failure and improper
operation of unit can result in death or serious injury. Test
this system each time the unit is operated. If this system
does not function as described, do not operate until
repairs are made (see Safety Interlock System on
page 16).
Inspect regularly and repair when necessary.
rolls, contact your Ariens Dealer.
Do not use solvents, high-pressure sprayer, hard cleaners or
abrasives.
NOTE: Protect painted surfaces with automotive type wax.
GB - 25
Interval Task Action
25 Hours Check Battery Keep battery and battery terminals clean (see Cleaning the Battery
or Every on page 31).
Season Air Cleaner Inspect and clear away debris, replace if necessary.
50 Hours Check Check mower blade mounting hardware and all other fasteners.
or Every Fasteners Replace fasteners that are missing or damaged. Tighten all nuts
Season and bolts to the correct torque value.
100 Hours Hydraulic Oil Replace.
or Every & Filter
Season Battery Check and clean as necessary (see Battery Maintenance on
Elements
Lubricate Unit Apply grease to fitting on each front wheel
Grease Lubricate as necessary.
Fittings
page 30).
Check All Replace worn or deteriorated belts (see Belts on page 38).
Belts • Check drive belt.
• Check deck belt.
Inspect Inspect regularly and repair when necessary (see Checking The
Hydraulic Hydraulic Hoses on page 30).
Hoses
Clean engine Check and clean the cooling fins and inside the engine shrouds to
cooling remove grass, chaff or dirt clogging the cooling system and
system causing overheating.
GB - 26
[.,,."_o,]_ V__1_lm]E_Im]q_"]lll_V_l=l_NI6"]
WARNING: AVOID INJURY.
,_ Read and understand entire
Safety section before proceeding.
SERVICE ACCESS
CAUTION: Shut off the engine
before servicing the mower.
Make sure the seat is fully raised
and locked before performing
any maintenance on the mower.
The seat can come down very
quickly once the seat lock lever
is released. Lower the seat
slowly making sure to pay close
attention that everything is clear.
Raise the seat to access the battery and the
hydraulic reservoir. Use caution while lifting
and make sure the seat is locked in the
upright position before beginning service on
the mower.
Tipping Seat Forward
To lower the seat back down, push forward
on the seat slightly and pull the seat support
bar rearward out of the lock position. Lower
the seat slowly back into contact with the
frame.
NOTE: If unit is equipped with ROPS, the
seat latch must be engaged. Lift on seat to
make sure it is latched once lowered back
into position.
CAUTION: Ensure that seat lock
is latched and fully engaged
when returning seat plate to
operating position.
Seat pport Bar
Figure 15
LUBRICATION AND MAINTENANCE
Engine Oil Level
IMPORTANT: Failure to check the engine oil
level regularly could lead to serious engine
problems if oil is too low.
1. Park the unit on level ground and shut
off the engine.
2. Clean the area around the engine
dipstick before removing it.
3. Remove the dipstick and wipe it off.
4. Momentarily reinstall the dipstick in the
engine (without turning it) and check that
the oil level is between the upper and
lower limit on the dipstick.
5. Add oil as necessary to achieve required
level.
DO NOT overfill.
6. Reinstall and tighten the dipstick.
7. Clean any spilled oil.
IMPORTANT: Use only the oil specified for
use in the engine manual.
GB - 27
Clean
Engine Oil
\\
Figure16 OE3281
Oil Filter Change
Change the engine oil filter initially after the
first 8 hours of use. Change the engine oil
filter every 100 hours of operation after the
initial change.
1. Start the engine and run it for five
minutes to warm the engine oil.
2. Drain the engine oil into a suitable
container.
CAUTION: Before removing the
_, oil filter, place a suitable pan
under the filter connection.
3. Clean the area around the oil filter to
keep dirt and debris from the engine and
rotate the oil filter counterclockwise to
remove it. Wipe off the surface where
the filter mounts.
4. Coat a film of clean engine oil on the
seal of the new filter, see figure 17.
5. Install a new filter rotating it clockwise
until the seal contacts the mounting
surface. Rotate the filter an additional
3/4 of a turn by hand.
6. Reinstall drain plug and tighten.
7. Refill with engine oil as specified.
8. Run the engine for about 3 minutes, stop
engine, and check for leaks around filter.
/
Figure 17 ",,..
Engine Oil Change
WARNING: Engine oil is a toxic
,_ substance. Dispose of used oil
properly. Contact your local
authorities for approved disposal
methods or possible recycling.
Change the engine oil and filter after the first
8 hours of operation. Change the oil each
subsequent 100 hours of operation after the
initial change.
1. Run the engine to warm the oil.
2. Park the mower on level ground.
3. Stop the engine, put the steering control
levers in the park position and remove
the key.
4. Remove the oil drain screw, see
figure 18, and drain the oil into a suitable
container while the engine is still warm.
WARNING: Hot engine oil can
cause severe burns. Allow engine
oil temperature to drop from hot to
warm before attempting to drain
and handle the oil.
5. Install the oil drain screw.
6. Remove the dipstick and refill with fresh
oil.
7. Check the oil level.
GB - 28
EngineOil
Filter
OilDrain
Screw
Figure18
HYDRAULIC SYSTEM
MAINTENANCE
CAUTION: Be sure the engine
has been stopped, the steering
control levers are in the park
position, and the key has been
removed before changing or
checking the hydraulic oil in the
mower.
Allow the hydraulic fluid to cool.
The oil may be hot and could
cause serious burns.
IMPORTANT: Avoid damage to hydraulic
components as a result of contamination. Be
sure to wipe around the filler neck and cap
before removal of the hydraulic oil reservoir
cap. Do not open the oil reservoir cap when
hot unless it is absolutely necessary.
Check the reservoir daily for the proper fluid
level.
The pump and motor units require fluid
changes yearly or every 250 hours whichever
occurs first. The system filter should be
changed initially after the first 50 hours of
operation. The fluid and filter must be
changed and the system cleaned if the fluid
would become contaminated with dirt, water,
etc.
NOTE: The integrated pump/motor units are
equipped with bypass valves. (See Moving
the Unff with the Engine Off on page 23.)
OE3290
Changing Hydraulic Fluid
CAUTION: Be sure the engine
has been stopped, the steering
control levers are in the park
position, and the key has been
removed before changing or
checking the hydraulic oil in the
mower.
Allow the hydraulic fluid to cool.
The oil may be hot and could
cause serious burns.
1. Park the machine on a level surface,
stop the engine, put the steering control
levers in the park position and remove
the key.
2. Clean the area around the reservoir filler
cap and remove the filler cap from the
reservoir.
3. To drain the hydraulic fluid, place a
suitable container under the hydraulic
filter and remove it.
4. Place a thin coat of hydraulic oil on the
gasket on the oil filter. Before
reinstalling, make sure mount area is
clean of debris.
5. Install the hydraulic oil filter onto the filter
adapter.
6. Refill the hydraulic reservoir to the
recommended level. Reinstall the oil
reservoir filler cap.
7. Clean up any fluid which may have
spilled.
Bleeding/Purging the Hydraulic
System
IMPORTANT: Air in the hydraulic system is
the primary cause of hydraulic pump failures.
Following hydraulic system service or repair,
the hydraulic system MUST be correctly
purged of trapped air before placing the
mower back in operation.
1. To bleed the system make sure the oil
tank is full, the oil must barely cover the
fill baffle inside of the tank.
2. Raise the rear unit tires off the floor and
place it on suitable jack stands.
3. Open both pump bypass valves, one on
each pump, two full turns maximum.
4. Sitting in the operator's seat, start the
engine and run it at idle.
5. Slowly cycle the steering control levers
full forward and full reverse for 10
seconds in each direction, 5 or 6 times.
NOTE: The rear tires should rotate, but they'll
not be under load.
GB - 29
6.Shutofftheengine,checkandadd
hydraulicoilasnecessary.
7.Closethebypassvalvesonbothpumps.
Donotovertighten.
8.Sittingintheoperator'sseat,startthe
engineandrunitatidle.
9.Slowlycyclethesteeringcontrollevers
fullforwardandfullreverse,5or6times.
NOTE:Itmaybenecessarytorepeatpurging
proceduresuntilallairisventedoutofthe
hydraulicsystem.WhenthePumpmoves
forwardandreverseatnormalspeedandthe
reservoiroilremainsataconstantlevel,
purgingiscomplete.
IMPORTANT:Thereartiresarenowrotating
underpower.Donottouchorcontactthem.If
theydonotrotateafter2-3cycles,stop
immediately.Theremaystillbeairinthe
system.Letthepumpscoolandtrypurging
againfrom
Step1.
10.Shutofftheengine,lowertheunitback
tothefloorandcheckandaddhydraulic
oilasnecessary.
Checking The Hydraulic Hoses
Inspect the hydraulic hoses every 250 hours
to ensure they are in good working order.
Check both the hoses and hose clamps to
ensure there is no wear or damage. If either
is found worn or damaged, repair or replace
them at once.
BATTERY MAINTENANCE
Battery
WARNING: AVOID INJURY.
,_ Read and understand entire
Safety section before
proceeding.
WARNING: Battery posts,
terminals and related accessories
contain lead and lead
compounds, chemicals known to
the State of California to cause
cancer and reproductive harm.
Wash hands after handling.
Unit comes equipped from the factory with a
maintenance-free battery that requires no
regular maintenance except cleaning the
terminals.
Removing the Battery
WARNING: The battery terminals
or metal tools could short against
the metal components of the
mower causing a spark that could
ignite explosive battery gases.
When removing the battery from
the mower, do not allow the
battery terminals to touch any part
of the machine. Do not allow
metal tools to touch metal parts of
the machine while in contact with
the battery terminals.
Incorrect battery cable routing
could damage the mower or
cause a spark that could result in
explosive battery gases being
ignited.
Always disconnect the black
(negative) battery cable before
disconnecting the red (positive)
battery cable. Always reconnect
the red (positive) battery cable
first before reconnecting the black
(negative) battery cable.
1. Disengage the mower PTO switch, put
the steering control levers in the park
position, turn the ignition key to "Off" and
remove the key.
2. Raise the seat and lock it in the upright
position.
3. Disconnect the negative battery cable
from the battery terminal.
4. Slide the red boot off of the positive
battery terminal and remove the positive
battery cable.
5. Slide the rubber strap out from the
battery tray. Carefully release the strap
and slide the opposite end out of the
hooks on the battery tray.
6. Carefully remove the battery. Avoid
touching the terminal posts on any metal
parts.
Installing the Battery
1. Insert the battery (1)in the tray with the
battery posts facing to the left.
2. Install the positive battery cable to the
positive post on the battery.
3. Install the negative battery cable to the
negative post on the battery.
4. Secure the cables by inserting a 1/4-20
x 5/8" carriage bolt through the battery
post and through the battery cable.
Secure it with a 1/4-20" whiz Iocknut.
GB - 30
Loading...