Ariens 992040-ZOOM 2250 User Manual

The product for which you have requested
information or replacement parts is not a current
product. The replacement models incorporate
product designs, safety features, safety
instructions or warnings which represent the latest
“State Of The Art” developments. For your safety
and those around you please contact your nearest
Ariens/Gravely Dealer for a demonstration of the
current product safety provisions and features.

SAFETY MESSAGE

Zoom 2250

Parts Manual

Models

992040-Zoom 2250

08493700B 8/02

Supercedes 08493700,A

Printed in USA

T

HE

M

ANUAL

P

RODUCT

R

EGISTRATION

Before you operate your unit, carefully and completely
read manuals supplied with the unit. The contents will
provide you with an understanding of safety instructions
and controls during normal operation and maintenance.

For your safety and the safety of others always read,
understand, and follow all DANGER, WARNING, and
CAUTION messages found in manuals and on safety
decals.

Hardware descriptions are given in decimals.

Decimals to Fractions

.063 1/16 .563 9/16

.125 1/8 .625 5/8

.188 3/16 .688 11/16

.250 1/4 .750 3/4

.313 5/16 .813 13/16

.375 3/8 .875 7/8

.438 7/16 .938 15/16

.500 1/2 1.00 1

ERVICE

S

When ordering replacement parts or making service
inquiries, know the Model and Serial numbers of your unit
and engine.

Numbers are located on the product registration card in
the unit literature package. They are printed on a serial
number label, located on the frame of your unit.

• Record Unit Model and Serial numbers here:

AND

EPLACEMENT

R

P

ARTS

A warranty registration card must be filled out, signed,
and returned at time of purchase. This card activates the
warranty. Claims meeting requirements during limited
warranty period will be honored.

OUR

Y

Questions? Please follow these helpful steps:

1. Refer to the manuals supplied with your unit.

They will guide you through safe and proper
operation and maintenance.

They contain specifications on your unit.
If your questions are not answered in these manuals,

go to step number two.

2. Contact Your Dealer.

Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak
efficiency.

A factory trained staff is available to support your
equipment needs. They stock genuine Ariens parts
and lubricants manufactured with the same precision
and skill as the original.

If your questions are not resolved by the support
staff, ask for the manager or owner.

When contacting your Dealer supply your model and
serial numbers.

TO SPEED PARTS ORDERING:

1. Know the model and serial numbers of your unit.

2. Know the part number required.

3. Know the quantity required.

4. Know the part description.

ATISFACTION

S

S

MPORTANT

I

I

• Record Engine Model and Serial numbers here:

UNAUTHORIZED REPLACEMENT PARTS

Use only Ariens replacement parts. The replacement of
any part on this vehicle with anything other than an
Ariens authorized replacement part may adversely affect
the performance, durability, or safety of this unit and may
void the warranty. Ariens disclaims liability for any claims
or damages, whether warranty, property damage,
personal injury or death arising out of the use of
unauthorized replacement parts.

2

M

ODELS

Model 992040

22 H.P. 50” Briggs and Stratton Intek
with 50” Mower Deck
Serial No. 031000 and up

T

ABLE

D

ECALS

Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

AIN

M

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Seat, Frame and Bumper. . . . . . . . . . . . . . . . . . . . . . 8

P

OWER

Engine and Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Fuel Tanks and Hoses . . . . . . . . . . . . . . . . . . . . . . . 10

RIVE

D

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Motors and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . 12

Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

H

YDRAULICS

Lift Valve and Cylinder . . . . . . . . . . . . . . . . . . . . . . . 14

HydraulicTank, Filter and Pump to Tank Circuit . . . . 15

Deck Lift and Motor to Pump Circuits. . . . . . . . . . . . 16

Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 17

F

T

O

RAME

P

LANT

RAIN

C

F

ONTENTS

PERATOR

O

Steering Controls - Upper . . . . . . . . . . . . . . . . . . . . 18

Steering Controls - Lower . . . . . . . . . . . . . . . . . . . . 19

Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

LECTRICAL

E

Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 22

Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

M

OWER

50” Deck and Spindles. . . . . . . . . . . . . . . . . . . . . . . 26

50" Discharge Chute and Rollers. . . . . . . . . . . . . . . 27

Belts, Idlers and Blades . . . . . . . . . . . . . . . . . . . . . . 28

Mounting Arms, Brackets and Belt Guards . . . . . . . 30

C

DECKS

ONTROLS

3

© Copyright 2000, 2002 Ariens Company

Model 992040

D

ECALS

07742300B

3

2

2

5

WARNING/AVERTISSEMENT/ADVERTENCIA

Do not operate mower
unless guards are in
operating position or
bagger is attached.

Ne jamais utiliser
la tondeuse sans
protecteur sur le
canal d'ejection ou
sans le bac monte.

No operar segadora a
menos que las defensas
esten en posicion de
operacion o el
recogedor este fijo.

DANGER/PELIGRO

OFF

2

05233900

RIGHT

TANK

LEFT
TANK

1

07731400D

2

TO AVOID SERIOUS INJURY OR DEATH POUR EVITER LES BLESSURES GRAVES OU LA MORT PARA EVITAR DAÑOS SERIOS O LA MUERTE

• Read the operator's manual.

• Keep children and others away from unit while

operating.

• Never direct discharge toward other people.
Thrown objects can cause injury.

• Look down and behind before and while backing.

• Never carry children.

• Go up and down slopes, not across.

• If machine stops going uphill, stop blade and

back down slowly.

• Avoid sudden turns.

• Keep safety devices (guards, shields, switches,

etc.) in place and working.

• Check interlock system per manual before use.

• Understand location and function of all controls.

• Never allow operation by untrained persons.

DANGER / PELIGRO

• Lire le manuel d'utilisation.

• Éloigner les engants et tout autre personne pendant le fonctionnement de la
machine.

• Ne jamais décharger directement en direction de quelqu’un. Des particules
projetées peuvent provoquer des blessures.

• Regardez derriere et sur les cotes lorsque vous reculez.

• Ne transportez jamais dénfant.

• Tondez toujours de haut en bas et inversement jamais le long des pentes.

• Si la machine sárrete en montee. Debrayez la lame et redescendez
doucement.

• Evitez les virages brusques.

• Maintenez toujours en place tous les elements de securite (protecteurs,

interrupteurs, etc.).

• Controlez le bon fonctionnement des interrupteurs de securité avant
utilisation tel q'uindiqué dans le manuel d'utilisation.

• Comprenez bien la fonction et la situation de chacun des leviers et boutons
de commande.

• Never allow operation by untrained persons.

LARGEUR DE COUPE

WIDTH OF CUT

ANCHURA DEL CORTE

07852100A

• Leer el manual del operador.

• Mantenga la unidad alejada de los niños u otras personas

• Nunca dirija la descarga hacia otras personas, ya que los

• Antes y durante retroceso mirar hacia abajo y detras.

• Nunca monten niños.

• Suba y baje pendientes, no transversalmente.

• Si la maquina se detiene subiendo cuesta, desactive la

• Evite viradas subitas.

• Mantenga artefactos de seguridad (defensas, protectores,

• Verifique en el manual el sistema de engranar antes de usar.

• Tenga conocimiento de funciones y localizaciones de todos

• Never allow operation by untrained persons.

4

cuando esté en funcionamiento.

objetos lanzados pueden provocar lesiones.

cuchilla y baje lentamente.

interruptores, etc.) en su lugar y trabajando.

los controles.

MAX

17

07734700D

Item Part No. Qty. Description

1 07731400 2 Decal, Mower Pan Head Danger
2 69209300 1 Decal, Set-Common Danger/Fuel
3 07742300 1 Decal, Warning
4 07852100 1 Decal, Width of Cut
5 07754100 2 Decal-Hot Surface

DANGER/PELIGRO

07731400D

1

PD3391

4

8

MAINTENANCE / ENTRETIEN / MANTENIMIENTO

Read the Operator’s manual.
Lire le manuel d’utilisation.
Leer el manual del operador.

Safety Interlocks

engine oil
air filter
Hydro System oil
blades
tires

battery and battery fluid

fasteners
belts
fuel filter

Graissage

Système de sécurité
Huile moteur
Filtre à air
Huile hydraulique
Lames
Pneus

Batterie et électrolyte

Vidanger l’huile moteur.

Visserie

Courroies

Filtre à carburant

Vidanger l’huile
hydraulique et filtre.
Utiliser de l’huile
synthétique Mobil 15W50.

Qty.
Qté.
Cant

Caster Pivot / Pivot des roulettes / Pivote

2

de roldanas

Axle Pivot / Pivot de l’essieu / Pivote

1

del eje

All pivot points, pin connections.
Tous les points de pivots et les connexions
des broches.
Todos los puntos de pivote, conexiones de
pasadores.

Daily

25

50

100

500

1

2

1

Ref.
Réf.
Ref.

1

2

Change engine oil

Change hydraulic oil and
filter. Use Mobil 15W-50
synthetic oil.

Lubrication

Lubricación

Repack / Tasser
/ Reguarnecer

Grease / Graisse
/ Grasa

Oil / Huile / Aciete

7

Front
Avant

Delanteros

Rear
Arrière
Traseros

Location

Emplacement

Ubicación

Sistema de intertraba

de seguridad

Aceite del motor
Filtro de aire
Líquido hidráulico
Cuchillas de corte
Neumáticos

Batería y líquido de

la batería

Cambio de aceite.

Afianzadores
Todas las correas
Filtro de combustible

Cambio de filtro y aceite
hidráulico. Usar aceite
sintético Mobil 15W50.

Tire pressure

Pression de pneus

Presión de los neumáticos

20-25 PSI (138-172 kN/m2)

12-15 PSI (83-103 kN/m2)

07735500E

D

ECALS

Model 992040

9

1

400

50

50

07735300B

2

05230500

6

07734900A

Item Part No. Qty. Description

5

5

4.5

4

3.5

3

2.5

2

1.5

1

07735000A

1 07735300 1 Decal- Lift Lever
2 05231900 1 Decal, 50
3 07757600 1 Decal-Instructional-Steering
4 07734600 1 Decal, Belt Diagram
5 05354700 1 Decal, Height of Cut
6 07757500 1 Decal-Parking Brake Lever
7 05230500 1 Decal, Zoom Control Panel
8 07735500 1 Decal- Service Instructions
9 05355900 1 Decal, Ariens Zoom 2250

3

07734800B

4

07734600A

PD3401

5

Model 992040

F

RAME

22

27

20

26

30

29

21

31

26

25

28

7

6

19

17

16

18

10

9

1

11

15

24

23

14

13

12

2

3

8

13

3

4

5

8

PD2121

6

F

RAME

Item Part No. Qty. Description

1 09262951 1 Frame
2 09214359 1 Axle-Front
3 05520100 2 Bushing-Flange 1.020 x 1.385 x .75 x 1.75
4 07012600 1 Fitting-Lube .25-28 x .256
5 09232000 1 Pin-Axle
6 09231900 1 Spacer
7 06543200 1 Nut-Locking-Nylon 1.0-14
8 07415400 10 Screw-Tapping .38-16 x .75

9 09233459 1 Cover-Axle
10 07516000 4 Button Bumper
11 06435700 4 Washer-Flat-Steel .38 x .875 x .083
12 09233359 1 Panel-Inspection
13 09231051 2 Mount-Inspection Panel
14 06215500 4 Bolt-Round Head Square Neck .38-16 x 1.00 Grade 5
15 06535800 4 Nut-Locking-Nylon .38-16
16 09231259 1 Step-Ingress
17 06212100 2 Bolt-Round Head Square Neck .31-18 x 1.50 Grade 5
18 06529800 2 Nut-Locking-Center .31-18
19 09234059 1 Plate-Kick
20 00918200 5 in Strip -Cowl
21 09227159 1 Channel-Cross
22 09259600 2 Pad, Seat Frame
23 07412000 2 Screw-Tapping .25-20 x .50 Hex Washer Head
24 09255859 1 Cover, Cylinder Rod End
25 07053300 6 Nut-Retainer .375-16 x .37
26 07049900 6 Bolt-Serrated Flange Washer Head .38-16 x 1.00
27 09260800 1 Post
28 06536900 1 Nut, Jam Center-Lock .75-16
29 09258000 1 Bracket, Seat Lock
30 07412000 1 Screw-Tapping .25-20 x .50 Hex Washer Head
31 07015800 1 Pin-LOK .31 x 2.00

Model 992040

7

Model 992040

S

EAT

, F

RAME

AND

B

1

8

UMPER

6

4

13

10

11

13

Item Part No. Qty. Description

1 09214500 1 Seat, MILSCO

2 06530200 4 Nut-Locking-Nylon .31-18

3 06435700 4 Washer-Flat-Steel .38 x .875 x .083

4 09259859 1 Weldment- Hood Frame

5 05521100 4 Bushing-Flange .515 x .750 x .745 x 1.00

6 09245400 1 Rod-Seat Frame Pivot

7 05717100 2 Ring-Retaining-External .50 x .05

8 05508900 4 Bushing-Sleeve .377 x .624 x .235

9 06441900 2 Washer-Flat-Steel .531 x 1.06 x .095
10 09258159 1 Bumper-Rear
11 05961400 4 Bolt-Hex .38-16 x 2.75 Grade 5
12 06529600 4 Nut-Locking-Center .38-16
13 07415400 4 Screw-Tapping .38-16 x .75 Hex Washer Head
14 09229951 1 Guard, Engine

14

12

7

5

5

9

5

3
2

7

9

PD3412

8

2

22

21

14

15

20

17

E

16

19

NGINE

AND

C

LUTCH

18

1

15

14

see

"Fuel Tanks"

A

Model 992040

23

4

8

10

12

Item Part No. Qty. Description

1 08262500 1 Engine, 20 HP Briggs & Stratton Intek 6-Pin

2 01557000 1 Muffler Assembly

3 07239200 1 V-Belt, A-Section 28.29 x .531

4 07414700 5 Screw-Tapping Hex-Washer-Head .38-16 x 1.25

5 05957400 1 Bolt-Hex .31-18 x 1.75 Grade 5

6 06529800 1 Nut-Locking-Center .31-18

7 09113600 1 Pulley-4.46 Dia. x 1.12 Bore

8 06602200 1 Key-Square .25 x 1.00 x .25

9 03357900 1 Clutch, Electric
10 06445000 1 Washer-Flat-Steel .515 x 1.625 x .250
11 06309300 1 Washer-Locking .44 x .109
12 05965700 1 Bolt-Hex .44-20 x 3.00 Grade 5
13 04907200 1 Anchor-Clutch
14 00924300 50 in Gas Line-Bulk .25" I.D.
15 06939100 3 Hose-Clamp
16 03493200 1 Cock-Oil Drain
17 03493100 1 Adapter-Oil Drain
18 21531800 1 Fuel Filter
19 21530700 1 Oil Filter
20 21534100 2 Plug, Spark
21 05931800 1 Screw-Socket Head M8 x 1.25 x 20
22 06308600 4 Washer-Locking .31 x .078 Regular
23 09258459 1 Guard, Muffler

13

9

11

3

6

5

7

PD3421

9

Model 992040

F

UEL

T

ANKS

AND HOSES

7

9

1

9

11

5

4

3

2

2

4

3

3

4

10

4

3

"Engine and Clutch"

6

2

6

11

5

see

6

A

8

10

Item Part No. Qty. Description

1 09230100 1 Fuel Tank Right-Hand

2 05947000 8 Bolt-Hex .31-18 x .75 Grade 5

3 06308600 8 Washer-Locking .31 x .078

4 06435700 8 Washer-Flat-Steel .38 x .875 x .083

5 00924300 57 in Gas Line-Bulk 1/4" ID

6 06939100 4 Hose-Clamp

7 09230200 1 Fuel Tank Left-Hand

8 09258200 1 Valve, Fuel

9 09239500 2 Cap-Gas
10 07511400 AR Bushing
11 07064500 AR Fuel Tank Fitting

6

PD1703

10