Ariens 992040-ZOOM 2250 User Manual

The product for which you have requested
information or replacement parts is not a current
product. The replacement models incorporate
product designs, safety features, safety
instructions or warnings which represent the latest
“State Of The Art” developments. For your safety
and those around you please contact your nearest
Ariens/Gravely Dealer for a demonstration of the
current product safety provisions and features.

SAFETY MESSAGE

Zoom 2250

Parts Manual

Models

992040-Zoom 2250

08493700B 8/02

Supercedes 08493700,A

Printed in USA

T

HE

M

ANUAL

P

RODUCT

R

EGISTRATION

Before you operate your unit, carefully and completely
read manuals supplied with the unit. The contents will
provide you with an understanding of safety instructions
and controls during normal operation and maintenance.

For your safety and the safety of others always read,
understand, and follow all DANGER, WARNING, and
CAUTION messages found in manuals and on safety
decals.

Hardware descriptions are given in decimals.

Decimals to Fractions

.063 1/16 .563 9/16

.125 1/8 .625 5/8

.188 3/16 .688 11/16

.250 1/4 .750 3/4

.313 5/16 .813 13/16

.375 3/8 .875 7/8

.438 7/16 .938 15/16

.500 1/2 1.00 1

ERVICE

S

When ordering replacement parts or making service
inquiries, know the Model and Serial numbers of your unit
and engine.

Numbers are located on the product registration card in
the unit literature package. They are printed on a serial
number label, located on the frame of your unit.

• Record Unit Model and Serial numbers here:

AND

EPLACEMENT

R

P

ARTS

A warranty registration card must be filled out, signed,
and returned at time of purchase. This card activates the
warranty. Claims meeting requirements during limited
warranty period will be honored.

OUR

Y

Questions? Please follow these helpful steps:

1. Refer to the manuals supplied with your unit.

They will guide you through safe and proper
operation and maintenance.

They contain specifications on your unit.
If your questions are not answered in these manuals,

go to step number two.

2. Contact Your Dealer.

Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak
efficiency.

A factory trained staff is available to support your
equipment needs. They stock genuine Ariens parts
and lubricants manufactured with the same precision
and skill as the original.

If your questions are not resolved by the support
staff, ask for the manager or owner.

When contacting your Dealer supply your model and
serial numbers.

TO SPEED PARTS ORDERING:

1. Know the model and serial numbers of your unit.

2. Know the part number required.

3. Know the quantity required.

4. Know the part description.

ATISFACTION

S

S

MPORTANT

I

I

• Record Engine Model and Serial numbers here:

UNAUTHORIZED REPLACEMENT PARTS

Use only Ariens replacement parts. The replacement of
any part on this vehicle with anything other than an
Ariens authorized replacement part may adversely affect
the performance, durability, or safety of this unit and may
void the warranty. Ariens disclaims liability for any claims
or damages, whether warranty, property damage,
personal injury or death arising out of the use of
unauthorized replacement parts.

2

M

ODELS

Model 992040

22 H.P. 50” Briggs and Stratton Intek
with 50” Mower Deck
Serial No. 031000 and up

T

ABLE

D

ECALS

Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

AIN

M

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Seat, Frame and Bumper. . . . . . . . . . . . . . . . . . . . . . 8

P

OWER

Engine and Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Fuel Tanks and Hoses . . . . . . . . . . . . . . . . . . . . . . . 10

RIVE

D

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Motors and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . 12

Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

H

YDRAULICS

Lift Valve and Cylinder . . . . . . . . . . . . . . . . . . . . . . . 14

HydraulicTank, Filter and Pump to Tank Circuit . . . . 15

Deck Lift and Motor to Pump Circuits. . . . . . . . . . . . 16

Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 17

F

T

O

RAME

P

LANT

RAIN

C

F

ONTENTS

PERATOR

O

Steering Controls - Upper . . . . . . . . . . . . . . . . . . . . 18

Steering Controls - Lower . . . . . . . . . . . . . . . . . . . . 19

Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

LECTRICAL

E

Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 22

Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

M

OWER

50” Deck and Spindles. . . . . . . . . . . . . . . . . . . . . . . 26

50" Discharge Chute and Rollers. . . . . . . . . . . . . . . 27

Belts, Idlers and Blades . . . . . . . . . . . . . . . . . . . . . . 28

Mounting Arms, Brackets and Belt Guards . . . . . . . 30

C

DECKS

ONTROLS

3

© Copyright 2000, 2002 Ariens Company

Model 992040

D

ECALS

07742300B

3

2

2

5

WARNING/AVERTISSEMENT/ADVERTENCIA

Do not operate mower
unless guards are in
operating position or
bagger is attached.

Ne jamais utiliser
la tondeuse sans
protecteur sur le
canal d'ejection ou
sans le bac monte.

No operar segadora a
menos que las defensas
esten en posicion de
operacion o el
recogedor este fijo.

DANGER/PELIGRO

OFF

2

05233900

RIGHT

TANK

LEFT
TANK

1

07731400D

2

TO AVOID SERIOUS INJURY OR DEATH POUR EVITER LES BLESSURES GRAVES OU LA MORT PARA EVITAR DAÑOS SERIOS O LA MUERTE

• Read the operator's manual.

• Keep children and others away from unit while

operating.

• Never direct discharge toward other people.
Thrown objects can cause injury.

• Look down and behind before and while backing.

• Never carry children.

• Go up and down slopes, not across.

• If machine stops going uphill, stop blade and

back down slowly.

• Avoid sudden turns.

• Keep safety devices (guards, shields, switches,

etc.) in place and working.

• Check interlock system per manual before use.

• Understand location and function of all controls.

• Never allow operation by untrained persons.

DANGER / PELIGRO

• Lire le manuel d'utilisation.

• Éloigner les engants et tout autre personne pendant le fonctionnement de la
machine.

• Ne jamais décharger directement en direction de quelqu’un. Des particules
projetées peuvent provoquer des blessures.

• Regardez derriere et sur les cotes lorsque vous reculez.

• Ne transportez jamais dénfant.

• Tondez toujours de haut en bas et inversement jamais le long des pentes.

• Si la machine sárrete en montee. Debrayez la lame et redescendez
doucement.

• Evitez les virages brusques.

• Maintenez toujours en place tous les elements de securite (protecteurs,

interrupteurs, etc.).

• Controlez le bon fonctionnement des interrupteurs de securité avant
utilisation tel q'uindiqué dans le manuel d'utilisation.

• Comprenez bien la fonction et la situation de chacun des leviers et boutons
de commande.

• Never allow operation by untrained persons.

LARGEUR DE COUPE

WIDTH OF CUT

ANCHURA DEL CORTE

07852100A

• Leer el manual del operador.

• Mantenga la unidad alejada de los niños u otras personas

• Nunca dirija la descarga hacia otras personas, ya que los

• Antes y durante retroceso mirar hacia abajo y detras.

• Nunca monten niños.

• Suba y baje pendientes, no transversalmente.

• Si la maquina se detiene subiendo cuesta, desactive la

• Evite viradas subitas.

• Mantenga artefactos de seguridad (defensas, protectores,

• Verifique en el manual el sistema de engranar antes de usar.

• Tenga conocimiento de funciones y localizaciones de todos

• Never allow operation by untrained persons.

4

cuando esté en funcionamiento.

objetos lanzados pueden provocar lesiones.

cuchilla y baje lentamente.

interruptores, etc.) en su lugar y trabajando.

los controles.

MAX

17

07734700D

Item Part No. Qty. Description

1 07731400 2 Decal, Mower Pan Head Danger
2 69209300 1 Decal, Set-Common Danger/Fuel
3 07742300 1 Decal, Warning
4 07852100 1 Decal, Width of Cut
5 07754100 2 Decal-Hot Surface

DANGER/PELIGRO

07731400D

1

PD3391

4

8

MAINTENANCE / ENTRETIEN / MANTENIMIENTO

Read the Operator’s manual.
Lire le manuel d’utilisation.
Leer el manual del operador.

Safety Interlocks

engine oil
air filter
Hydro System oil
blades
tires

battery and battery fluid

fasteners
belts
fuel filter

Graissage

Système de sécurité
Huile moteur
Filtre à air
Huile hydraulique
Lames
Pneus

Batterie et électrolyte

Vidanger l’huile moteur.

Visserie

Courroies

Filtre à carburant

Vidanger l’huile
hydraulique et filtre.
Utiliser de l’huile
synthétique Mobil 15W50.

Qty.
Qté.
Cant

Caster Pivot / Pivot des roulettes / Pivote

2

de roldanas

Axle Pivot / Pivot de l’essieu / Pivote

1

del eje

All pivot points, pin connections.
Tous les points de pivots et les connexions
des broches.
Todos los puntos de pivote, conexiones de
pasadores.

Daily

25

50

100

500

1

2

1

Ref.
Réf.
Ref.

1

2

Change engine oil

Change hydraulic oil and
filter. Use Mobil 15W-50
synthetic oil.

Lubrication

Lubricación

Repack / Tasser
/ Reguarnecer

Grease / Graisse
/ Grasa

Oil / Huile / Aciete

7

Front
Avant

Delanteros

Rear
Arrière
Traseros

Location

Emplacement

Ubicación

Sistema de intertraba

de seguridad

Aceite del motor
Filtro de aire
Líquido hidráulico
Cuchillas de corte
Neumáticos

Batería y líquido de

la batería

Cambio de aceite.

Afianzadores
Todas las correas
Filtro de combustible

Cambio de filtro y aceite
hidráulico. Usar aceite
sintético Mobil 15W50.

Tire pressure

Pression de pneus

Presión de los neumáticos

20-25 PSI (138-172 kN/m2)

12-15 PSI (83-103 kN/m2)

07735500E

D

ECALS

Model 992040

9

1

400

50

50

07735300B

2

05230500

6

07734900A

Item Part No. Qty. Description

5

5

4.5

4

3.5

3

2.5

2

1.5

1

07735000A

1 07735300 1 Decal- Lift Lever
2 05231900 1 Decal, 50
3 07757600 1 Decal-Instructional-Steering
4 07734600 1 Decal, Belt Diagram
5 05354700 1 Decal, Height of Cut
6 07757500 1 Decal-Parking Brake Lever
7 05230500 1 Decal, Zoom Control Panel
8 07735500 1 Decal- Service Instructions
9 05355900 1 Decal, Ariens Zoom 2250

3

07734800B

4

07734600A

PD3401

5

Model 992040

F

RAME

22

27

20

26

30

29

21

31

26

25

28

7

6

19

17

16

18

10

9

1

11

15

24

23

14

13

12

2

3

8

13

3

4

5

8

PD2121

6

F

RAME

Item Part No. Qty. Description

1 09262951 1 Frame
2 09214359 1 Axle-Front
3 05520100 2 Bushing-Flange 1.020 x 1.385 x .75 x 1.75
4 07012600 1 Fitting-Lube .25-28 x .256
5 09232000 1 Pin-Axle
6 09231900 1 Spacer
7 06543200 1 Nut-Locking-Nylon 1.0-14
8 07415400 10 Screw-Tapping .38-16 x .75

9 09233459 1 Cover-Axle
10 07516000 4 Button Bumper
11 06435700 4 Washer-Flat-Steel .38 x .875 x .083
12 09233359 1 Panel-Inspection
13 09231051 2 Mount-Inspection Panel
14 06215500 4 Bolt-Round Head Square Neck .38-16 x 1.00 Grade 5
15 06535800 4 Nut-Locking-Nylon .38-16
16 09231259 1 Step-Ingress
17 06212100 2 Bolt-Round Head Square Neck .31-18 x 1.50 Grade 5
18 06529800 2 Nut-Locking-Center .31-18
19 09234059 1 Plate-Kick
20 00918200 5 in Strip -Cowl
21 09227159 1 Channel-Cross
22 09259600 2 Pad, Seat Frame
23 07412000 2 Screw-Tapping .25-20 x .50 Hex Washer Head
24 09255859 1 Cover, Cylinder Rod End
25 07053300 6 Nut-Retainer .375-16 x .37
26 07049900 6 Bolt-Serrated Flange Washer Head .38-16 x 1.00
27 09260800 1 Post
28 06536900 1 Nut, Jam Center-Lock .75-16
29 09258000 1 Bracket, Seat Lock
30 07412000 1 Screw-Tapping .25-20 x .50 Hex Washer Head
31 07015800 1 Pin-LOK .31 x 2.00

Model 992040

7

Model 992040

S

EAT

, F

RAME

AND

B

1

8

UMPER

6

4

13

10

11

13

Item Part No. Qty. Description

1 09214500 1 Seat, MILSCO

2 06530200 4 Nut-Locking-Nylon .31-18

3 06435700 4 Washer-Flat-Steel .38 x .875 x .083

4 09259859 1 Weldment- Hood Frame

5 05521100 4 Bushing-Flange .515 x .750 x .745 x 1.00

6 09245400 1 Rod-Seat Frame Pivot

7 05717100 2 Ring-Retaining-External .50 x .05

8 05508900 4 Bushing-Sleeve .377 x .624 x .235

9 06441900 2 Washer-Flat-Steel .531 x 1.06 x .095
10 09258159 1 Bumper-Rear
11 05961400 4 Bolt-Hex .38-16 x 2.75 Grade 5
12 06529600 4 Nut-Locking-Center .38-16
13 07415400 4 Screw-Tapping .38-16 x .75 Hex Washer Head
14 09229951 1 Guard, Engine

14

12

7

5

5

9

5

3
2

7

9

PD3412

8

2

22

21

14

15

20

17

E

16

19

NGINE

AND

C

LUTCH

18

1

15

14

see

"Fuel Tanks"

A

Model 992040

23

4

8

10

12

Item Part No. Qty. Description

1 08262500 1 Engine, 20 HP Briggs & Stratton Intek 6-Pin

2 01557000 1 Muffler Assembly

3 07239200 1 V-Belt, A-Section 28.29 x .531

4 07414700 5 Screw-Tapping Hex-Washer-Head .38-16 x 1.25

5 05957400 1 Bolt-Hex .31-18 x 1.75 Grade 5

6 06529800 1 Nut-Locking-Center .31-18

7 09113600 1 Pulley-4.46 Dia. x 1.12 Bore

8 06602200 1 Key-Square .25 x 1.00 x .25

9 03357900 1 Clutch, Electric
10 06445000 1 Washer-Flat-Steel .515 x 1.625 x .250
11 06309300 1 Washer-Locking .44 x .109
12 05965700 1 Bolt-Hex .44-20 x 3.00 Grade 5
13 04907200 1 Anchor-Clutch
14 00924300 50 in Gas Line-Bulk .25" I.D.
15 06939100 3 Hose-Clamp
16 03493200 1 Cock-Oil Drain
17 03493100 1 Adapter-Oil Drain
18 21531800 1 Fuel Filter
19 21530700 1 Oil Filter
20 21534100 2 Plug, Spark
21 05931800 1 Screw-Socket Head M8 x 1.25 x 20
22 06308600 4 Washer-Locking .31 x .078 Regular
23 09258459 1 Guard, Muffler

13

9

11

3

6

5

7

PD3421

9

Model 992040

F

UEL

T

ANKS

AND HOSES

7

9

1

9

11

5

4

3

2

2

4

3

3

4

10

4

3

"Engine and Clutch"

6

2

6

11

5

see

6

A

8

10

Item Part No. Qty. Description

1 09230100 1 Fuel Tank Right-Hand

2 05947000 8 Bolt-Hex .31-18 x .75 Grade 5

3 06308600 8 Washer-Locking .31 x .078

4 06435700 8 Washer-Flat-Steel .38 x .875 x .083

5 00924300 57 in Gas Line-Bulk 1/4" ID

6 06939100 4 Hose-Clamp

7 09230200 1 Fuel Tank Left-Hand

8 09258200 1 Valve, Fuel

9 09239500 2 Cap-Gas
10 07511400 AR Bushing
11 07064500 AR Fuel Tank Fitting

6

PD1703

10

TRANSMISSION

Model 992040

12

14

18

23

20

17

19

10

8
9

22

21

10

10

13

11

15

16

4

5

2

6

7

3

7

2

5

6

10

4

3

8

9

1

PD1714

Item Part No. Qty. Description

1 09262500 1 Hydrostat BDP with Auxiliary

2 06607500 2 Key-Straight 5mm x 25mm x 5mm

3 07318900 2 Sheave 4.0 x .199

4 06442200 2 Washer-Flat-Steel .25 x 1.0 x .048

5 06308400 2 Washer-Locking .25 x .062

6 05969800 2 Bolt-Hex M6 x 1.0 x 12

7 05947900 4 Bolt-Hex .25-20 x .50 Grade 5

8 05958000 4 Bolt-Hex .38-16 x 1.25 Grade 5

9 06444300 5 Washer-Flat-Steel .390 x .75 x .125
10 06529600 6 Nut-Locking-Center .38-16
11 09262700 1 Variable-Displace Pump
12 09219000 1 Assembly,Idler Arm Guard Drive (Includes 13 & 14)
13 09217051 1 Weldment, Idler Arm Ground Drive
14 05435800 2 Bearing, 1.00 x 1.12 x .75
15 09231151 1 Anchor-Spring-Idler
16 08336000 1 Spring-Tension .120 x .845 x 6.500
17 06444300 1 Washer-Flat-Steel .39 x.75 x.125
18 05965800 1 Bolt-Hex .50-13 x 3.50 Grade 5
19 07053100 1 Bearing, Pedestal Powdered Metal
20 06536300 1 Nut-Locking-Center .50-13
21 07320800 1 Assembly-Idler Pulley
22 05962900 1 Bolt-Hex .38-16 x 2.25 Grade 5
23 59203600 AR Kit, Pump Seal (BDP-10A)(One kit required for each pump)
24 09274900 AR Fan, Cooling

11

Model 992040

MOTORS AND WHEELS

13

14

15

20

18

17

16

10

20

17

18

12

11

Item Part No. Qty. Description

1 09214159 2 Fork-Front

2 05520100 4 Bushing, Flange 1.020 x 1.385 x .75 x 1.75

3 06443400 2 Washer-Flat-Steel .380 x 1.50 x .125

4 06308800 2 Washer-Locking .38 x .094

5 05958000 2 Bolt-Hex .38-16 x 1.25 Grade 5

6 09231800 2 Spacer-Wheel

7 06445000 4 Washer-Flat-Steel .515 x 1.625 x .250

8 07147800 2 Wheel/Tire Assembly

07147100 AR Tire, 15 x 6-6

9 05961200 2 Bolt-Hex .50-13 x 9.00 Grade 5
10 06536300 8 Nut-Locking-Center .50-13
11 07150700 2 Wheel-Tire 23 x 8.50 Multi-Trac

07150800 AR Tire 23 x 8.50-12 Multitrac C/S
12 07014600 10 Bolt-Lug .50-20 x 1.62
13 09262800 2 Hydraulic Wheel Motor (includes 18 & 20)
14 05531400 8 Bushing-Sleeve .513 x .75 x 2.13
15 09278500 2 Plate, Motor Support
16 07067300 8 Bolt, Wheel Motor .50-13 x 5.00
17 09247100 2 Hub and Disc
18 06541900 Nut -Lock Jam Patch (Included with 13)
19 05435700 AR Bearing, 25MM I.D. x 52MM O.D. x 15MM
20 06607800 AR Key-Woodruff .31 x 1.00 (Included with 13)

14

16

13

10

9

1

3

2

10

7

6

5

4

2

10

19

8

7

PD3430

12

12

26

17

16

15

7

21

BRAKES

27

23

24

15

15

19

25

6

25

4

2

8

7

19

18

3

8

Model 992040

5

28

8

7

3

21

7

22

8

28

6

1

5

4

17

9

7

21

7

Item Part No. Qty. Description

1 09243600 1 Caliper, Park Brake (CW) Right Hand
2 09243500 1 Caliper, Park Brake (CCW) Left Hand
3 09267300 2 Pivot-Brake Rod
4 06529800 2 Nut-Locking-Center .31-18
5 09248000 2 Rod-Brake 12 inch
6 08328500 2 Spring-Compression .143 x .710 x 2.00
7 06436200 10 Washer-Flat-Steel .406 x .812 x .065
8 06529400 8 Nut-Hex .38-16

9 09235200 1 Shaft-Brake Cross
10 09236900 1 Interlock-Fixed
11 09237400 2 Interlock-Adjustable
12 06535900 1 Nut-Hex-Jam .375 -16
13 05948700 2 Bolt-Hex .38-16 x 1.00 Grade 5
14 06529600 2 Nut-Locking-Center .38-16
15 05517400 4 Bushing-Flange .630 x 1.00 x .625
16 09304700 2 Spacer .630 x .878 x 1.000
17 06608700 2 Key-Woodruff .19 x .75 Hard #9
18 09235300 1 Arm-Brake Left-Hand
19 05709200 2 Ring-Retaining-External .625 x .050
20 08333200 1 Spring-Tension .105 x .85 x 5.00
21 06706900 6 Pin-Cotter External .09 x .75
22 09237200 1 Shaft-Brake Actuating
23 09237000 1 Actuator
24 05800900 1 Pin-Roll .125 x 1.00
25 06408900 4 Washer-Flat-Steel .627 x .990 x .032
26 07505200 1 Knob-Steering Lock
27 09237100 2 Rod-Brake Actuating
28 09200600 2 Pad, Disk Brake

15

16

21

13

20
7

7

11

10

21

7

11

14

PD1733

13

Model 992040

LIFT VALVE AND CYLINDER

5

4

6

1

9

17

16

9

8

7

21

22

Item Part No. Qty. Description

1 09231300 1 Valve, Hydraulic Lift

2 06531000 4 Nut-Locking-Nylon .25-20

3 05969900 4 Bolt-Hex .25-20 x 2.75 Grade 5

4 09230300 2 Link

5 06118500 1 Screw-Machine 10-24 x 1.00 Hex Washer Head

6 06536000 1 Nut-Locking-Nylon 10-24 with Insert

7 09245100 1 Cylinder-Hydraulic Lift

8 09255900 1 Strap-Height of Cut Indicator

9 09215200 2 Bushing .516 x 1.000 x 1.050
10 05930700 1 Bolt-Hex .62-11 x 2.25 Grade 8
11 06309500 1 Washer-Lock .62 x .156
12 09221600 1 Rod End-Right Hand-Female 5/8
13 06535300 1 Nut-Locking-Center .62-11
14 06539600 2 Nut-Jam .625-18
15 05960100 1 Bolt-Hex .50-13 x 3.75 Grade 5
16 06536300 1 Nut-Locking-Center .50-13
17 06445000 1 Washer-Flat-Steel .515 x 1.625 x .25
18 05532100 1 Bushing-Flange .515 x .75 x .275 x 1.12
19 03515000 1 Wave-Washer .76 x 1.12 x .08
20 09250300 1 Latch
21 09212200 6 Stop, Cylinder .34 Thick
22 09212300 6 Stop, Cylinder .68 Thick

13

14

15

12

11

2

19

3

18

20

10

PD1982

14

HYDRAULIC TANK, FILTER AND PUMP TO TANK CIRCUIT

9

9

Model 992040

9

5

7

8

2

3

Item Part No. Qty. Description

1 09072100 1 Head-Filter

2 05947900 2 Bolt-Hex .25-20 x .50 Grade 5

3 06308400 2 Washer-Locking .25 x .062

4 09246900 1 Oil Filter

5 09233159 1 Tank-Hydraulic Weldment

6 00566400 1 Hydraulic Tank Dipstick

7 07050600 1 Plug-Breather .38

8 07415400 2 Screw-Tapping .38-16 x .75 Hex Washer Head

9 08800800 7 Adapter
10 07019500 2 Adapter-Tee .56-18
11 08811300 5 Hose-Hydraulic Valve to Tank
12 09221000 1 Hose, Hydraulic

6

1

4

12

11

11

10

11

9

11

see

"Deck Lift

Circuit"

11

B

9

10

PD2140

15

Model 992040

DECK LIFT AND MOTOR TO PUMP CIRCUITS

see

"Pump to Tank

Circuit"

B

9

3

10

8

1

1

9

7

1

5

6

5

14

2

6

4

4

14

12

11

11

11

11

13

Item Part No. Qty. Description

1 09234700 3 Adapter

2 08901000 1 Adapter

3 08811300 1 Hose-Hydraulic Valve to Tank

4 08800800 2 Adapter

5 08801500 2 Adapter

6 09236000 2 Hose Hydraulic .38 27.75 Long

7 09237300 2 Hose-Hydraulic .25 40.5" Long

8 09249400 2 Sleeve Protective 24"

9 08800700 2 Adapter
10 07517300 2 Cable Tie
11 07020400 4 Adapter-Hydraulic Steel .75 to .75
12 09232600 2 Hose-Hydraulic .50 18.75 Long
13 09248100 2 Hose-Hydraulic .50 x 29.50 Long
14 07025800 4 Adapter-Hydraulic Steel .875 to .75

PD1742

16

Return

Inlet

HYDRAULIC DIAGRAM

Model 992040

Lift

Cylinder

Lift

Valve

Deck Lower

B

A

Deck Lift

Left
Wheel
Motor

Upper

B

A

Lower

Oil

Tank

Forward

High

Pressure

Reverse

High Pressure

Oil

Filter

Left Pump

B

A

B

Right

Pump

Forward

High

Pressure

A

Right

Wheel

Upper

Reverse

High

Pressure

Motor

A

B

Lower

PRESSURE
RETURN
SUCTION

17

PD1774

Model 992040

6

3

12

4

5

19

23

7

2

STEERING CONTROLS - UPPER

C

7

1

5

20

3

2

21

12

4

8

19

11

C

4

D

13

6

10

15

16

5

3

12

15

6

22

17

14

10

9

7

20

19

10

12

19

18

23

14

7

12

17

1

13

15

9

16

4

10

15

6

D

8

3

PD1812

Item Part No. Qty. Description

1 06215300 2 Bolt-Round Head Square Neck .38-16 x 1.50
2 09235900 2 Rod-Steering Adjustment
3 08960700 4 Rod End .312 Right-Hand-Female
4 06536700 4 Nut-Jam .31-24
5 06308600 4 Washer-Locking .31 x .078
6 05957400 8 Bolt-Hex .31-18 x 1.75 Grade 5
7 06529800 6 Nut-Locking-Center .31-18
8 05952400 2 Bolt-Hex .31-18 x 1.50 Grade 5

9 09234900 2 Rod-Steering
10 05521100 4 Bushing-Flange .515 x .750 x .745 x 1.00
11 09235700 4 Eccentric
12 06529400 8 Nut-Hex .38-16
13 06529800 6 Nut-Locking-Center .31-18
14 09235500 1 Handle Weldment Left-Hand

09235600 1 Handle Weldment Right-Hand
15 05525200 4 Bushing-Flange-Nylon .762 x 1.48 x .44
16 09235400 2 Spacer
17 09211400 2 Caplug- Handlebar
18 09246800 2 Grip-Handlebar
19 06308800 4 Washer-Locking .38 x .094
20 07415400 8 Screw-Tapping .38-16 x .75 Hex Washer Head
21 09224559 1 Mount-Steering Rod-Right Hand
22 09224459 1 Mount-Steering Rod-Left Hand
23 06220500 2 Bolt-Round Head Square Neck .38-16 x 2.00

18

13

16

19

15

8

15

17

18

6

STEERING CONTROLS - LOWER

13

15

12

6

4

10

12

11

3

7

Model 992040

13

14

9

1

2

5

1

Item Part No. Qty. Description

1 09260700 2 Arm-Pump Actuating
2 05947000 2 Bolt-Hex .31-16 x 1.25 Grade 5
3 09230600 1 Rod-Pivot
4 09230800 1 Pivot-Neutral Right-Hand
5 05946900 2 Bolt-Hex .31-18 x 1.00 Grade 5
6 08320200 2 Spring-Tension .085 x .60 x 5.13
7 09230900 1 Pivot-Neutral Left-Hand
8 01539300 2 Spacer

9 09230700 2 Support-Pivot Rod
10 06215700 4 Bolt-Round Head Square Neck .31-18 x .75
11 06530200 4 Nut-Locking-Nylon .312-18
12 09273400 2 Dampener Control
13 03652200 4 Stud-Ball
14 06308600 2 Washer-Locking .31 x .078
15 06529800 6 Nut-Locking-Center .31-18
16 09233251 1 Anchor, Damper
17 09233251 1 Anchor, Damper
18 07506500 2 Grommet .125 x 1.000
19 05952600 4 Bolt-Hex .31-18 x 2.50 Grade 5

14

13

2

9

5

PD1822

19

Model 992040

DECK LIFT

17

16

16

11

18

19

18

9

19

4

8

1

8

13

5

20

12

3

10

8

9

8

12

19

18

14

7

19

16

18

17

16

3

15

6

16

17

2

16

15

16

17

Item Part No. Qty. Description

1 04910700 1 Lift-Mower

2 05707300 1 Ring-Retaining-External 1.00 x .078

3 05520100 2 Bushing-Flange-Nylon 1.020 x 1.385 x .75 x 1.75

4 06608900 1 Key-Woodruff .25 x 1.00

5 06428500 1 Washer-Flat-Steel 1.063 x 2.00 x .134

6 09231700 1 Weldment, Lift Arm-Front

7 09231600 1 Weldment, Lift Arm-Shaft-Left Hand

8 05518400 4 Bushing-Flange-Nylon .762 x 1.0 x .580 x 1.48

9 06413400 2 Washer-Hardened-Steel .758 x 1.23 x .031
10 05714600 2 Ring-Retaining-External .689 x .077
11 09231500 1 Weldment, Lift Arm Shaft-Right Hand
12 05517400 2 Bushing-Flange .63 x 1.00 x .625
13 07505200 1 Knob-Steering Lock
14 06535900 1 Nut-Hex-Jam .375 -16
15 09232800 2 Rod-Lift Assist
16 06529300 16 Nut-Jam .50-13
17 09212700 4 Pivot-Mower Lift
18 06436100 4 Washer-Flat-Steel .630 x 1.005 x .062
19 05709200 4 Ring-Retaining-External .625 x 050
20 09230400 1 Lever-Deck Lift

16

PD1834

20

CONTROL PANEL

Model 992040

2

5

2

1

4

3

5

Item Part No. Qty. Description

1 09233500 1 Panel-Control

2 06116700 7 Screw-Machine 10-24 x .50 Hex Washer Head

3 09236700 1 Throttle Control

4 06946300 1 Choke Control

5 06536000 4 Nut-Locking-Nylon 10-24 With Insert

21

PD1991

Model 992040

CONTINUITY DIAGRAM

The diagrams below show the various states of connection for electrical components.
The solid lines on switches show continuity.

NOTE: All switches are viewed from the rear.

Key Switch

(01563700)

A

S2

B

M

S1

G

OFF

PTO Switch

(00522100)

A

S2

B

M

RUN

39

471

DISENGAGED

(down position)

Seat Switch

(03654200)

A

S2

S1

G

B

M

START

S1

G

OPERATOR

OFF SEAT

2

1

2

1

OPERATOR

ON SEAT

Relay

39

471

ENGAGED

(up position)

(03042800)

86 85

NOT ENERGIZED

87A

30

87

87

86 85

87A

30

ENERGIZED

Brake Switch

(03657100)

1

2

BUTTON IN

1

2

BUTTON OUT

Solenoid

(03679000)

NOT ENERGIZED ENERGIZED

PD1792

22

WIRING DIAGRAM

Model 992040

ENGINE

STARTER

BLACK

RED

COIL 2 COIL 1

STARTER

SOLENOID

BLACK

OIL PRESSURE

FUEL SOLENIOD

REGULATOR

MAGNETO KILL

RED

BATTERY

BLACK

4

5

3

1

2

6

BLACK

BROWN

4

BLUE / WHITE

5

Y

E

LL

3

P

U

R

1

WHITE / BLACK

2

6

FUSE

30A

HOUR

METER

/ R

O

W

P

LE

BA

RED

AUXILIARY

POWER

OUTLET

BLACK

OIL

LIGHT

E

D

BLACK

PURPLE

A

G

S1

KEY

SWITCH

BLACK

G

B

M

SEAT / PTO RELAY

87

87a

30

D
E

/ R
W

O
L
L
E
Y

PURPLE

87

87a

30

D
E

/ R
W
O

L
L
E
Y

T

E

L

IO

/ V

D

E

R

START
RELAY

86

R

85

86

PTO

SWITCH

1

3

85

BLACK

E

D

/ V

L

E

T

IO

P

IN

1

2

K

7

4

9

W
O
L
L
E

/ Y
N

W
O
R
B

SEAT

SWITCH

1

PURPLE / WHITE

BRAKE

SWITCH

2

BLACK

1

PTO

CLUTCH

2

BLACK

S2

23

PD3440

Model 992040

ELECTRICAL SYSTEM

35

13

16

15

25

11

8

13

33

11

10

28

9

14

12

12

33

30

31

34

36

17

5

1

3

4

6

7

7

18

17

17

29

2

32

19

23

20

7

19

21

26

22

27

24

PD3500

24

ELECTRICAL SYSTEM

Item Part No. Qty. Description

1 01563700 1 Key Switch
2 09217800 1 Harness, Z 6-Pin Wiring
3 06517400 1 Nut-Panel .562-24
4 07517700 1 Cap-Ignition Switch
5 02460700 2 Keywith Cap
6 01545600 1 Switch-Clutch With Retainer Ring
7 09236500 3 Tube Clip .75
8 01554800 1 Battery

9 09227200 1 Clamp, Battery Hold Down
10 07412000 1 Screw-Tapping .25-20 x .50 Hex Washer Head
11 06437300 2 Washer-Flat-Steel .281 x .620 x .065
12 06533200 3 Nut-Hex .25-20
13 05946800 2 Bolt-Hex .25-20 x .75 Grade 5
14 07505700 1 Insulator
15 02743300 1 Positive Cable 22"
16 02518900 1 Ground Cable
17 07517300 3 Cable Tie
18 06116700 9 Screw-Machine 10-24 x .50 Hex Washer Head
19 06536000 8 Nut-Locking-Nylon 10-24 With Insert
20 03042800 AR Relay (Included with Harness)
21 03490500 1 Seat Switch
22 07411900 2 Screw-Tapping 12-24 x .50 Hex Washer Head
23 03657100 1 Switch-Single Pole
24 06116900 2 Screw-Machine 10-24 x .75 Hex Washer Head
25 08800600 1 Pad-Battery
26 09237559 1 Plate-Switch
27 07412900 2 Screw-Tapping .38-16 x .50 Hex Washer Head
28 00524600 AR Fuse, 30 Amp (Included with Harness)
29 03081700 AR Molded Diode Plug-Black 1-Amp (Included with Harness)
30 03384700 3 Insulator, Boot
31 03679000 1 Solenoid
32 05947900 1 Bolt-Hex .25-20 x .50 Grade 5
33 06308400 2 Washer-Locking .25 x .062
34 00145900 Starter Cable 6.75"
35 03492700 1 Hour Meter (Optional)
36 08841200 1 Light-Indicator (Optional)

Model 992040

25

Model 992040

50” DECK AND SPINDLES

8

3

4

6

8

4

2

1

3

5

7

Item Part No. Qty. Description

1 09212659 1 Weldment, 50" Deck (Side Discharge)

2 08850159 1 Plate,Support 50"

3 06215700 6 Bolt-Round Head Square Neck .31-18 x .75 Grade 5

4 06530200 6 Nut-Locking-Nylon .312-18

5 68802300 3 Assembly, Spindle

6 06224200 12 Bolt-Round Head Square Neck .38-16 x 1.50 Grade 5

7 06535800 12 Nut-Locking-Nylon .38-16

8 09238200 3 Slinger, Dust

5

PD3451

26

50” DISCHARGE CHUTE AND ROLLERS

Model 992040

7

6

10

8

2

4

2

5

4

9

3

17

4

3

14

11

16

13

15

1

12

Item Part No. Qty. Description

1 06223600 2 Bolt-Round Head Square Neck .38-16 x 1.00 Grade 5

2 08827659 2 Bracket, Chute

3 06436200 4 Washer-Flat-Steel .406 x .812 x .065

4 06529600 5 Nut-Locking-Center .38-16

5 05946800 2 Bolt-Hex .25-20 x .75 Grade 5

6 06529700 2 Nut-Locking-Center .25-20

7 03498959 1 Shield, Safety External Weldment 50" Mower

8 05957900 1 Bolt-Hex .38-16X1.50 Grade 5

9 05525700 1 Bushing-Sleeve .407 x .625 x .750
10 06441000 1 Washer-Flat-Steel .50 x 1.25 x .083
11 09253700 4 Wheel, 3 x 5
12 06225900 2 Bolt-Round Head Square Neck .50-13 x 5.00 Grade 2
13 06441900 4 Washer-Flat-Steel .531 x 1.06 x .095
14 06540600 4 Nut-Locking-Nylon .50-13
15 06225100 2 Bolt-Round Head Square Neck .50-13 x 6.50
16 09214400 2 Spacer, Rear Roller
17 06223900 2 Bolt-Round Head Square Neck .38-16 x .75 Grade 5

11

14

13

PD3461

27

Model 992040

23

28

22

21

20

19

13

16

13

27

BELTS, IDLERS AND BLADES

10

38

37

18

17

14

14

15

13

12

25
29

30

11

33

9

4

36

34

25

32

46

7

41

4

43

35

39

8

42

40

6

4

5

44

26

46

45

24

Item Part No. Qty. Description

1 08779251 3 Blade, 50” Mower

2 06445700 3 Washer-Bellville .63 x 1.625 x .14

3 05978800 3 Bolt-Hex .62-18 x 1.50 Grade 8

4 06602200 3 Key-Square .25 x 1.00 x .25

5 04904300 1 Weldment, Pulley-V 4.75 x 1.004 with Key

6 04904200 1 Weldment Pulley-Double V 4.75,3.50X1.004 with Ke

31

26

26

1

2

3

25

1

1

PF3470

28

BELTS, IDLERS AND BLADES

Item Part No. Qty. Description

7 04903900 1 Weldment, Pulley-V 3.50 x 1.004 with Key

8 00597000 3 Washer, Cupped, Serrated .375

9 05974500 3 Bolt-Hex .38-16 x 1.00 Grade 8 with Epoxy Patch
10 07226000 1 Belt-V, A-Section 59.40 x .531
11 07220000 1 Belt-V, A-Section 18.05 x .495
12 06225000 1 Bolt-Round Head Square Neck .50-13 x 3.50 Grade 5
13 06430200 3 Washer-Flat-Steel .531 x 1.250 x .100
14 05518400 2 Bushing-Flange Nylon .762 x 1.00 x .58 x 1.48
15 08905900 1 Arm, Idler Pivot
16 08820500 1 Spacer, Steel .56 x .75 x 2.44
17 08329100 1 Spring-Compression .085 x .80 x 1.00
18 06536300 1 Nut-Locking-Center .50-13
19 05963300 1 Bolt-Hex .38-16 x 2.00 Grade 5
20 06425500 1 Washer-Flat-Steel .375 x 1.125 x .065
21 07309200 1 Idler-V 3 x .38
22 03488200 2 Bushing .406 x .750 x .188
23 06535800 1 Nut-Locking-Nylon .38-16
24 08928800 1 Bracket, Belt Tensioner
25 05958900 5 Bolt-Hex .50-13 x 1.25 Grade 5
26 06536300 5 Nut-Locking-Center .50-13
27 08876000 1 Rod, Idler
28 06706900 1 Pin-Center .09 x .75
29 08327000 1 Spring-Compression .125 x .78 x 1.00
30 06436200 1 Washer-Flat-Steel .406 x .812 x .065
31 06535900 2 Nut-Hex-Jam .38-16
32 09213500 1 Weldment, Idler Pivot
33 09248400 1 Assembly, Idler Pivot Arm
34 05434800 AR Bearing 1.000 x 1.125 x .75
35 09248551 1 Assembly, Idler Pivot Arm
36 06443400 1 Washer-Flat-Steel .380 x 1.50 x .125
37 06308800 1 Washer-Locking .38 x .094 Regular
38 05974500 1 Bolt-Hex .38-16 x 1.25 Grade 5
39 05961400 1 Bolt-Hex .38-16 x 2.75 Grade 5
40 03488200 2 Bushing .406 x .750 x .188
41 07327800 1 Idler-Flat 4.00 x .38 (2.00 Wide)
42 06425500 1 Washer-Flat-Steel .375 x 1.125 x .065
43 06529600 1 Nut-Locking-Center .38-16
44 08335100 2 Spring, External .09 x 1.00 x 6.00
45 09213900 1 Bracket, Idler Spring
46 06441000 4 Washer-Flat-Steel .50 x 1.25 x .083

Model 992040

29

Model 992040

14

MOUNTING ARMS, BRACKETS AND BELT GUARDS

15

1

16

3

2

3

4

5

6

21

19

18

18

17

19

21

20

20

19

18

12

13

7

12

11

10

9

8

Item Part No. Qty. Description

1 09247800 2 Assembly, Mower Mounting Arm (Contains Items 2, 3)

2 09247900 AR Weldment-Mower Mounting Arm

3 05433400 AR Bearing .75 x .875 x 1.00

4 09238900 2 Weldment, Mower Mounting Pin

5 05959400 2 Bolt-Hex .38-16 x .75 Grade 5

6 06529600 4 Nut-Locking-Center .38-16

7 09246359 1 Guard, Pulley Right Hand

09246259 1 Guard, Pulley Left Hand
8 06221300 2 Bolt-Round Head Square Neck .31-18 x 3.50
9 06437200 2 Washer-Flat-Steel .344 x .688 x .065

10 06308600 2 Washer-Locking .31 x .078
11 06529200 2 Nut-Hex .31-18
12 06529800 4 Nut-Locking-Center .31-18
13 06435900 2 Washer-Flat-Steel .438 x 1.00 x.083
14 05969500 2 Bolt-Hex .875-9 x 2.75 Grade 5
15 06444700 6 Washer-Flat-Steel .875 x 1.500 x .1196
16 06539700 2 Nut-Locking-Center .875-9
17 09215300 4 Chain, Link
18 05957900 8 Bolt-Hex .38-16 x 1.50 Grade 5
19 06529400 8 Nut-Hex .38-16
20 06436200 8 Washer-Flat-Steel .406 x .812 x .065
21 06529600 8 Nut-Locking-Center .38-16

20

21

20

19

18

17

PD3480

30

Ariens Company

655 West Ryan Street
P.O. Box 157
Brillion, WI 54110-0157
920-756-2141
Fax [phone]
www.ariens.com