Ariens 99180000 (101-999999) Owner’s Manual

TM

ProZoom

Owner/Operator Manual
Manuel Du Propri_taire/Utilisateur

991800 - ProZoom 2352S
991802 - ProZoom 1948S

Models

ENGLISH

(_ FRENCH

03855900 3/09

Printed in USA

Safety ...................................... 3

Assembly ................................... 9

Controls and Features ....................... 11

Operation .................................. 12

Maintenance Schedule ....................... 17

Service and Adjustments ..................... 19

Storage ................................... 30

Accessories ................................ 33

Service Parts ............................... 33

Specifications .............................. 34

Warranty .................................. 35

NON-ENGLISH MANUALS

Manuals in languages other than English may be
obtained from your Dealer. Visit your dealer or
www.ariens.com for a list of languages available for
your equipment. Manuals printed in languages other
than English are also available as a free download

on our web site:

http://www.ariens.com

MANUALES EN IDIOMAS
DIFERENTES DEL INGLES

Puede obtener manuales en idiomas diferentes del
ingl6s en su distribuidor. Visite a su distribuidor o

vaya a www.ariens.com para obtener una lista de
idiomas disponibles para su equipo.Tambi6n puede
imprimir manuales en idiomas diferentes del ingl6s
descarg_ndolos gratuitamente de nuestra pSgina

Web:

http://www.ariens.com

MANUELS NON ANGLAIS

Des manuels dans diff6rentes langues sont
disponibles chez votre revendeur. Rendez-vous

chez votre revendeur ou allez sur le site
www.ariens.com pour consulter la liste des langues

disponibles pour votre 6quipement. Les manuels
imprim6s dans des langues diff6rentes de I'anglais
sont 6galement disponibles en t616chargement
gratuit sur notre site Web:

SERVICE AND REPLACEMENT PARTS

When ordering publications, replacement parts, or making
service inquiries, know the Model and Serial numbers of
your unit and engine.

Numbers are located on the product registration form in the
literature package. They are printed on a serial number
label, located on the frame of your unit (Figure 1).

Serial Number
Label

Figure 1

Record Unit Model and Serial numbers here.

• Record Engine Model and Serial numbers here.

http://www.ariens.com

THE MANUAL

Before operation of unit, carefully and completely read your
manuals. The contents will provide you with an
understanding of safety instructions and controls during
normal operation and maintenance.

All reference to left, right, front, or rear are given from
operator sitting in the operation position and facing the

direction of forward travel.

PRODUCT REGISTRATION

The Ariens dealer must register the product at the time of
purchase. Registering the product will help the company
process warranty claims or contact you with the latest
service information. All claims meeting requirements during
the limited warranty period will be honored, whether or not
the product registration card is returned. Keep a proof of
purchase if you do not register your unit.

GB - 2

Customer Note: If the Dealer does not register your
product, please fill out, sign and return the product
registration card to Ariens or go to www.ariens.com on the

internet.

UNAUTHORIZED REPLACEMENT PARTS

Use only Ariens replacement parts. The replacement of any
part on this equipment with anything other than an Ariens
authorized replacement part may adversely affect the
performance, durability, and safety of this unit and may void

the warranty. Ariens disclaims liability for any claims or

damages, whether regarding warranty, property damage,
personal injury or death arising out of the use of
unauthorized replacement parts.

NOTE: To locate your nearest Ariens Dealer, go to www.ari-
ens.com.

DISCLAIMER

Ariens reserves the right to discontinue, change, and

improve its products at any time without public notice or

obligation to the purchaser. The descriptions and

specifications contained in this manual were in effect at
printing. Equipment described within this manual may be

optional. Some illustrations may not be applicable to your

unit.

DEALER DELIVERY

Dealer should:

1. Test brakes after unit is assembled to be sure
adjustment has not been disturbed in shipment (see

Parking Brakes on page 13). Brake is properly

adjusted at factory.

2. Check the safety interlock system to make sure that it
isfunctioning properly. With operator on seat, unit must
not start unless steering levers are in neutral (N) and
Power Takeoff (PTO) is disengaged (Off). Engine must

stop if operator leaves seat when steering levers are in
any drive position or PTO is engaged (On). See Safety

Interlock System on page 12.

3. Fill out Original Purchaser Registration Card and
return the card to Ariens.

,

Explain Limited Warranty Policy.

5.

Explain recommended lubrication and maintenance.

Advise customer on adjustments. Instruct customer on
controls and operation of unit. Discuss and emphasize
the Safety Precautions. Give customer
Owner/Operator, Parts, and Engine Manuals. Advise
customer to thoroughly read and understand them.

WARNING: This cutting machine is capable of
amputating hands and feet and throwing
objects. Failure to observe the safety

instructions in the manuals and on decals
could result in serious injury or death.

Slopes are a major factor related to
loss-of-control and tip-over accidents.
Operation on all slopes requires extra caution.

Tragic accidents can occur if the operator is not
alert to the presence of children. Never
assume that children will remain where you

last saw them.
Gasoline is extremely flammable and the

vapors are explosive, handle with care.
Disengage attachment, stop unit and engine,

remove key, engage parking brake, and allow
moving parts to stop before leaving operator's
position.

SAFETY ALERT SYMBOL

These are safety alert symbols. They mean:

-ATTENTION!

•PERSONAL SAFETY 18 INVOLVED!

OL1253

When you see this symbol:

•BECOME ALERT!

•OBEY THE MESSAGE!

SIGNAL WORDS

The safety alert symbols above and signal words below are
used on decals and in this manual.

Read and understand all safety messages.

,_ DANGER: IMMINENTLY HAZARDOUS

SITUATION! If not avoided, WILL RESULT in
death or serious injury.

WARNING: POTENTIALLY HAZARDOUSSITUATION! If not avoided, COULD RESULT

in death or serious injury.

CAUTION: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, MAY RESULT in

minor or moderate injury. It may also be used

to alert against unsafe practices.

NOTATIONS

NOTE: General reference information for proper operation

and maintenance practices.
IMPORTANT: Specific procedures or information required to

prevent damage to unit or attachment.

OL3900

GB - 3

PRACTICES AND LAWS

Practice usual and customary safe working precautions, for

the benefit of yourself and others. Understand and follow all

safety messages. Be alert to unsafe conditions and the
possibility of minor, moderate, or serious injury or death.
Learn applicable rules and laws in your area, including those

that may restrict the age of the operator.

2. Danger!

Avoid injury - Stay clear of rotating parts.

OL1816

3. Warning!

REQUIRED OPERATOR TRAINING

If unit is to be used by someone other than original
purchaser (loaned, rented or sold), ALWAYS provide this
manual and any needed safety training before operation.

SAFETY DECALS AND LOCATIONS

ALWAYS replace missing or damaged Safety Decals. Refer
to Figure 2 for Safety Decal locations.

Always stand clear of discharge area.

OL1814

Do not operate mower unless bagger is attached
or guards are in operating position.

0L1815

4. Danger!

Poisonous battery fluid contains

_1_ ¸

sulfuric acid and its contact with skin,
eyes or clothing can cause severe

OL4450

chemical burns.

Maintenance-Free Battery. Do not add

water or electrolyte.

OL4450

NO flames, NO sparks, NO smoking
near battery. Explosive Gases from

OL4460

battery can cause death or serious
injury.

5. Danger! To Avoid Serious Injury or Death

1. Danger!

OL1809

OL1812

@

OL1813

5

OL3200

Always keep feet and hands away from rotating
parts.

Always stand clear of discharge area. Do not
direct discharge toward other people.

Keep people away from unit while operating.

Shut off engine, remove key, and read manual
before you adjust or repair unit.

NO STEP! Always keep feet away from rotating
parts.

Read the operator's manual.

1

Keep children and others away from unit while

operating.

Never direct discharge toward other people.

Thrown objects can cause injury.

Look down and behind before and while backing.

Never carry children.

OL1806

Go up and down slopes, not across.
DO NOT operate on slopes over 15°.

OL1808

• If machine stops going uphill, stop blade and back
down slowly.

GB -4

• Avoidsuddenturns.

• Keepsafetydevices(guards,shields,switches,etc.)
inplaceandworking.

• Checkinterlocksystempermanualbeforeuse.

• Understandlocationandfunctionofallcontrols.

• Neverallowoperationbyuntrainedpersons.

• DisengagePTO,stopunitandengine,setparking
brakeandremovekeybeforemakingany
inspections,repairs,etc.

SAFETY RULES

Training

Read the Operator's Manual and other training material. If
the operator(s) or mechanic(s) cannot read English, it is the
owner's responsibility to explain this material to them.

Become familiar with the safe operation of the equipment,
operator controls, and safety signs.

All operators and mechanics should be trained. The owner is

responsible for training the users.

Never let children or untrained people operate or service the

equipment. Local regulations may restrict the age of the
operator.

The owner/user can prevent and is responsible for accidents
or injuries occurring to themselves, other people or property.

Preparation

Evaluate the terrain to determine what accessories and

attachments are needed to properly and safely perform the
job. Only use accessories and attachments approved by the

manufacturer.
Wear appropriate clothing including hard hat, safety glasses

and ear protection. Long hair, loose clothing or jewelry may

become tangled in moving parts.

Inspect the area where the equipment is to be used and

remove all objects such as rocks, toys and wire, which can

be thrown by the machine.

Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.

a. Use only an approved container.
b. Never remove gas cap or add fuel with engine

running. Allow engine to cool before refueling. Do
not smoke.

c. Never refuel or drain the machine indoors.

Check that operator's presence controls, safety switches

and shields are attached and functioning properly. Do not
operate unless they are functioning properly.

Operation

Never run an engine in an enclosed area.

Only operate in good light, keeping away from holes and

hidden hazards.

Be sure all drives are in neutral and parking brake is

engaged before starting the engine. Only start engine from
the operator's position.

Slow down and use extra care on hillsides. Be sure to travel
in the recommended direction on hillsides. Turf conditions

can affect the machine's stability. Use caution while
operating near drop-offs.

Slow down and use caution when making turns and when
changing directions on slopes.

Never raise deck with the blades running.
Never operate with the PTO shield, or other guards not

securely in place. Be sure all interlocks are attached,
adjusted properly, and functioning properly.

Never operate with the discharge shield raised, removed or
altered, unless using a grass catcher.

Do not change the engine governor setting or over speed
the engine.

Stop on level ground, lower implements, disengage drives,
engage parking brake, shut off engine before leaving the
operator's position for any reason including emptying the
catchers or unclogging the chute.

Stop equipment and inspect blades after striking objects or if
an abnormal vibration occurs. Make necessary repairs
before resuming operations.

Keep hands and feet away from the cutting units.
Look behind and down before backing up to be sure of a

clear path.
Never carry passengers and keep pets and bystanders

away.
Slow down and use caution when crossing roads and

sidewalks.
Stop blades if not mowing.

Be aware of the mower discharge direction and do not point
it at anyone.

Do not operate the mower under the influence of alcohol or
drugs.

Use care when loading or unloading the machine into a
trailer or truck.

Use care when approaching blind corners, shrubs, trees, or
other objects that may obscure vision.

MAINTENANCE AND STORAGE

Disengage drives, lower implement, set parking brake, stop
engine and remove key or disconnect spark plug wire. Wait

for all movement to stop before adjusting, cleaning or

repairing.
Clean grass and debris from cutting units, drives, mufflers,

and engine to help prevent fires. Clean up oil or fuel spillage.
Let engine cool before storing and do not store near flame.

Do not store fuel near flames or drain indoors.
Park the machine on level ground. Never allow untrained

personnel to service machine.
Use jack stands to support components when required.
Carefully release pressure from components with stored

energy.

GB - 5

WARNING:HYDRAULICFLUIDcanresultin
severeburns.Fluidinhydraulicsystemcan

penetrateskinandresultinseriousinjuryor

death.

Besuretostoptheenginebeforedoinganywork

onhydraulicparts.

Keepbodyandhandsawayfrompinholesor
nozzleswhichexpelhydraulicfluidwhenunder
pressure.Usepaperorcardboard,nothands,to

searchforleaks.

Ensureallhydraulicfluidconnectionsaretight
andallhydraulichosesandlinesareingood
conditionbeforeapplyingpressuretosystem.

FOREIGNFLUIDINJECTEDINTOBODYcan

resultingangrene.Fluidmustbesurgically

removedwithinafewhoursbyadoctorfamiliar
withthisformofinjury.

Disconnectbatteryorremovesparkplugwirebeforemaking
anyrepairs.Disconnectthenegativeterminalfirstandthe
positivelast.Reconnectpositivefirstandnegativelast.

Usecarewhencheckingblades.Wraptheblade(s)orwear

gloves,andusecautionwhenservicingthem.Onlyreplace

blades.Neverstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.Ifpossible,do

notmakeadjustmentswiththeenginerunning.
Chargebatteriesinanopenwell-ventilatedarea,awayfrom

sparkandflames.Unplugchargerbeforeconnectingor
disconnectingfrombattery.Wearprotectiveclothinganduse

insulatedtools.
Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

MOWER SAFETY

This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to

avoid serious injury or death.
Read and understand all precautions found in the operator's

manual before operating the Ariens mower. This equipment
must only be operated by those who have been trained in its

safe use.
In order to provide a better view, certain photographs or

illustrations in this manual may show an assembly with a
safety shield removed. However, a machine should never be

operated without the safety shields installed. Keep all

shields in place. If shield removal becomes necessary for
repairs, replace shield prior to machine operation.

WARNING: DO NOT remove or obscure

DANGER, WARNING, CAUTION or Instruction
Decals. Replace any decals that are not
readable or are missing. Replacement decals
are available from your dealer. The location of

these Safety Decals is illustrated in figure 2.

GENERAL SAFETY RULES

This manual must be made available to the operator of the
Ariens mower at all times.

Read this manual carefully and learn how to use the
machine correctly. Become familiar with all machine controls
and how to stop the machine and the implements or
attachments quickly.

Beware of bystanders, particularly children!
Always look around to make sure that it is safe to start the

engine or move the power unit. This is particularly important

with higher noise levels as you may not hear people

shouting.
Keep Off

Only allow the operator on the machine. Do not carry
passengers. This mower is designed for one (1) person, the

driver.
Riders on the machine could be struck by foreign objects or

thrown off the machine causing serious injury.
Riders obstruct the operator's view which results in the

machine being operated in a manner which is unsafe.
DO NOT carry passengers anywhere on the power unit or

on any implement or attachment connected to, or installed
on the power unit.

Before Operation

Pay special attention to the warning, caution and danger
labels on the machine.

Do not use starting fluid. Use of starting fluid could damage
engine components.

Check the brakes and other mechanical parts for correct
adjustment and wear. Replace worn or damaged parts
promptly. Check the torque on all hardware regularly.

Do not wear headphones or listen to music while operating
the deck. Operating the machinery safely requires your

undivided attention.
Keep the power unit and attachments clean. Accumulation

of dirt, grease, or grass can lead to fires or personal injury.
Do not modify the power unit or any of its attachments.
Unauthorized modification of the machinery may affect its

functionality, which could lead to personal injury.

Do not wear loose-fitting clothing which could get caught in
moving parts. Do not operate this machine while wearing
shorts. Always be sure to wear adequate protective clothing.
Wearing safety glasses and safety shoes is advisable.

Operator hearing protection is recommended. Extended
exposure to loud noise could lead to hearing loss.

A fire extinguisher and first aid box should be carried with
the power unit or be kept readily available at all times.

Keep emergency numbers for immediate access.

During Operation

Do not bypass the starting circuit by shorting across the
terminals of the starter motor to start the engine. This may
cause the power unit to move suddenly.

GB - 6

Periodicallycheckthestartingcircuittomakesureallsystem
componentsoperatecorrectly.

Ifthestartingsystemdoesnotwork,consultyourAriens
Dealerimmediately.

Operatethemoweronlyindaylightorwhentheareatobe
mowedislitwellbyartificiallight.

Neverremovethedischargeshieldfromthemowerbecause
thedischargeshielddirectsmaterialdowntowardtheturf.If
theshieldisdamaged,besuretoreplaceitimmediately.

Nevertrytoclearthedischargeareaorthemowerblades

unlessyouhavemovedthesteeringcontrolleverstothe

parkposition,putthePTOswitchinthe"Off"position,

switchedtheignitionkeytothe"Off"position,removedthe

ignitionkeyanddisconnectedthenegativebatterycable.

Donotoperatethepowerunitinaconfinedornon-ventilated

area.Carbonmonoxidegasiscolorless,odorless,andcan

befatal.

Donotturnsharplywhendrivingathighspeeds.

Parkthemoweronafirmlevelsurfacewiththesteering

controlleversintheparkposition.
Whenbacking,besuretoturnaroundandlooktotherear.

Donotmowinreverseunlessitisabsolutelynecessary.
Whenworkingingroups,usecautionandwatchoutfor

others.
Alwaysbeawareofmowerdischargedirection.Makesureit

doesnotpointatanyone.

Besuretheengineandrotatingbladeshavestoppedbefore

puttinghandsorfeetneartheblade.

Disengagethebladedrivewhentransportingthemachine

acrossdrives,sidewalks,etc.Neverraisethemowerdeck
whilethebladesareturning.

Donotputhandsorfeetunderorintothemowerwhenitis

running.

Donottouchtheengineormufflerwhentheengineis

runningorimmediatelyaftertheenginehasstopped.These

areasmaybehotenoughtocauseseriousburns.

Donotdrivethemachineonstreetsorhighways.Watchfor
trafficwhencrossingstreetsorwhilemowingclosetoroads.

Alwaysinspectthemowerfordamageafterstrikingaforeign
object.Alwaysrepairorreplacedamagedpartsbefore

restartingthemowerdeck.

Donotoperatethepowerunitwithoutthemowerdeck

attached.

Makesurethemachineandallattachmentscometoa

completestopbeforedismounting.

Beforedismounting,disengagethePTO,lowerall

attachments,placethesteeringcontrolleversinthepark

position,turnofftheengine,andremovethekey.

OperatingOnSlopes
Avoidstartingorstoppingwhengoingupordownaslope.

Keepallmovementsonaslopegradualandslow.Donot

makesuddenchangesinspeedordirection.

Iftireslosetractionwhileonaslope,disengagethemower

bladesandbackslowlyandgraduallydowntheslope.

Donotturnonslopesunlessnecessary,andthenturnslowly
andgraduallydownhillifpossible.

Useextracautionwhenmowingonslopes.Ifyouareunable
tobackupontheslope,orifyoudonotfeelcomfortableon
it,thendonotmowit.Donotoperatethemachineonslopes

thatexceed15°.
Mowacrossslopes,notupanddown,toavoidmachine

tip-over.Donotmowslopesorhillsthataretoosteepfor
safeoperation.

Donottrytostabilizethemachinebyputtingyourfootonthe
ground.

ROLL OVER PROTECTIVE STRUCTURE (ROPS)

Do not weld, drill or alter the ROPS. Damaged ROPS must
not be straightened or used. If damage does occur, consult
your Dealer and replace all damaged parts.

If the ROPS is lowered or removed from the power unit for
any reason, it must be erected and/or refitted immediately.
Original bolts or equivalent replacements must be used and
tightened to the correct torque.

Do not attach chain, ropes, or cables to the ROPS for pulling
purposes as this will cause the mower to tip backwards.

Ariens does not recommend the use of the mower with the
ROPS removed.

If you have a foldable ROPS, it can be folded down for
mower storage. It must be pinned in the upright position prior
to machine operation.

SEAT BELT USAGE

With the ROPS installed, it is imperative that the seat belt be
installed, used, and correctly adjusted at all times. Replace
damaged seat belts immediately.

Do not use a seat belt if operating with ROPS folded down or
removed.

MAINTENANCE

Only qualified, trained adults should service the machine.
Before maintenance is performed, make sure the mower is

parked on a firm flat surface. Remove the key to prevent an
accidental start up.

Never attempt to disconnect any safety devices.
Frequently check for worn or deteriorating components that

could create a hazard.
Use only genuine Ariens replacement parts. Substitute parts

could cause product malfunction or possible injury to the
operator or bystanders.

If it is necessary to have the engine running while making
maintenance adjustments, keep hands, feet, and clothing
away from all moving parts.

When making adjustments while the engine is running such
as carburetor and motion control linkage adjustments, stand
to either side of the tractor and mower and keep clear of
moving or rotating components.

Allow the Ariens mower time to cool before touching the
engine, muffler, or any other part which may be hot.

GB - 7

Alwaysstopthepowerunit,turnoffPTOandallowunitto

coolbeforerefueling.

Keeptheenginefreeofgrass,leaves,greaseandother

debriswhichcouldcatchfire.

Keepallhardwaretighttoensurethemachineisinasafe
workingcondition.Checktheblademountingnutsoftento

makesuretheyaretight.

Performonlymaintenanceinstructionsdescribedinthis

manual.Unauthorizedmaintenanceoperationsormachine

modificationsmayresultinunsafeoperatingconditions.

Forenginemaintenance,followtheenginemanufacturer's

recommendationsasnotedintheenginemanual.

Fuel System

Handle gasoline with care. Gasoline is extremely flammable

and its vapors can be explosive.

Use an approved fuel container.

Never add fuel to the mower while the engine is running or
while it is hot. Allow the engine to cool for several minutes

before adding fuel.

Keep matches, cigarettes, cigars, pipes, open flames, or

sparks away from the fuel tank and fuel container.
Always fill the fuel tanks outside using caution. Fill the tank

until the fuel is about one inch from the top of the tank. Use a
funnel or spout to prevent spilling. When refueling at a gas

pump, always ensure the nozzle contacts the neck of the
tank while filling.

Replace the machine and container caps and clean up any

spilled fuel before starting the engine.

Keep the mower and all fuel containers in a safe locked

place to keep children from tampering with them.

Fuel system components rely upon clean fuel for lubrication

and optimum performance. Extreme care must be taken to

prevent ingress of dirt and moisture to prevent damage.

Use only nonmetal portable fuel containers approved by the

Underwriter's Laboratory (U.L.) or the American Society for
Testing and Materials (ASTM). If using a funnel, make sure it

is plastic.
When practical, do not fuel the equipment on truck beds or

on trailers. Remove them and fuel on the ground. If this is

not possible, use a portable nonmetal fuel container to fill the

equipment.

Hydraulic System

Make sure all hydraulic fluid, hoses, and lines are in good

condition and all lines and fittings are tight before applying

pressure to the hydraulic system.

Check hydraulic connections frequently. They can leak as a

result of damage, as a result of vibration or because they

have worked loose.

Relieve all pressures before disconnecting hoses or lines.

Escaping oil under pressure can cause serious injury.

Escaping hydraulic fluid under pressure can have sufficient

force to penetrate the skin, causing serious injury. Before

applying pressure to the system, make sure all connections
are tightened, and lines, pipes and hoses are not damaged.
Fluid escaping from pinholes may be invisible. Do not use
your hands to search for suspected leaks. Instead, use a
piece of cardboard and wear protective eye wear such as
safety goggles.

If injured by escaping fluid, see a medical doctor at once.
Serious infection or reaction will result if proper medical
treatment is not administered immediately. This fluid can
produce gangrene or severe allergic reaction.

Battery Maintenance
Use caution when charging the battery or performing

maintenance on the battery and electrical system.
Use a voltmeter to check the state of the charge.
If using a battery charger make sure it is unplugged before

connecting or disconnecting the cables to the battery.
Batteries contain sulfuric acid electrolyte. Always wear

protective clothing and eye protection when servicing.
In case of electrolyte contact, rinse area with plenty of water

and seek medical attention.
Make sure the battery is charged in a well-ventilated location

so hydrogen gases that are produced while it is charging can
dissipate. Halt charging if battery exceeds 52°C (125°F).

Keep sparks, flames, and smoking material away from the
battery at all times. To avoid sparks, use care when
removing battery cables from their posts.

Disconnect the battery's ground cable before working on or
near any electrical parts.

Tire Maintenance

CAUTION: Separation of a tire and rim can
cause an explosion that could cause serious

injury or death.

Check the tires for low pressure, cuts, bubbles,
damaged rims, or missing lug bolts and nuts.

Always use a clip-on chuck with an extension

long enough to allow you to stand on one side
of the wheel while inflating the tires. Do not
stand directly in front of the tire while inflating.

Never weld or heat a tire and wheel assembly.
The heat can cause the air inside of the tire to

expand and result in a tire explosion. Welding
also can structurally weaken or deform the

wheel.

Always ensure the tires are inflated to the correct pressure.
Do not inflate the tires above the recommended pressure.

Make sure all hardware, especially the wheel nuts and bolts
have been tightened to the correct torque.

When removing a tire from the power unit, it is necessary to
support it with blocks or stands, not a hydraulic jack.

GB - 8

Donotattempttoserviceatireunlessyouhavetheproper
equipmentandexperiencetoperformthejob.Ifyouarenot
qualifiedtomaketherepairs,taketheunittoyourAriens
dealeroraqualifiedrepairservice.

Whenseatingtirebeadsontherims,neverexceed2,4bar

(35p.s.i.)orthemaximuminflationspecifiedonyourtires.
Inflationbeyondthismaximumpressuremaybreakthe
bead,oreventherim,withdangerousexplosiveforce.

Replacement Parts

Where replacement parts are necessary for periodic

maintenance and servicing, genuine Ariens replacements
must be used.

WARNING: AVOID INJURY! Read and
understand entire Safety Section before

proceeding.

UNPACK UNIT

Remove all packing materials and hardware and literature
packages. Discard J hook used with strapping as it is not
needed for mower operation.

SETUP INSTRUCTIONS

Ariens mowers are shipped partially assembled. After

uncrating the power unit and mower deck, initial setup is
required.

IMPORTANT: During the unpacking of the crate all goods
should be matched against the packing list and all shortages

or damages should be noted and reported to the carrier

immediately.
Steering Controls

1. The steering control levers have been lowered for
shipping. Remove the loose 3/8-16 x 1.50" bolts from

the handles and reinstall them in the location shown.
Adjust the handles to fit your comfort area.

Ariens does not claim responsibility for installation of
unapproved parts and/or accessories or damages as a

result of their use.

TRANSPORTING

Disengage power to the attachments when in transport or
not in use.

Do not tow this machine. Use a truck or trailer to transport on
public roads.

Do not use this machine on public roads.

Seat Setup

1. Remove the 5/16" flat washers and lock nuts from the
four studs protruding from the bottom of the seat.

2. Route the seat switch connector through the opening
the in the seat plate and plug the connector into the

seat switch.

,

Install the seat on the seat plate with the 5/16" flat

washers and lock nuts removed in step 1. Secure the

p-clip on the wiring harness to the left front seat stud

so the harness gets routed as shown in Figure 4.

Plug harness into
seat switch.

P-Clip

Install bolt here.

Figure 3

Bottom

Figure 4

Battery
The battery supplied with the mower is sealed, it will not be

necessary to activate it.

1. Connect the red positive cable to the positive (+) side
of battery. Use 1/4 x 5/8" bolt and 1/4" Iocknut. Cover

terminal with rubber boot.

2. Connect the black negative cable to Negative ( - ) side
of battery. Use 1/4 x 5/8" bolt and 1/4" Iocknut.

If the engine does not turn over by turning the ignition
switch, it may be necessary to charge the battery, see
Charging the Battery on page 22.

GB - 9

S_at Plate

Deck

1. Remove knob from discharge shield.

2. Remove discharge assembly from Transport position.

3. Install discharge assembly in Operating position.

4. Reinstall knob in discharge assembly and tighten.

5. Check deck level and pitch. See LEVELING THE
DECK on page 24.

Tires

See SPECIFICATIONS on page 34.

Lubrication

Lubricate all fittings per maintenance label under seat and
check hydraulic oil level. See Lubrication and Maintenance
on page 19.

Hydraulic Oil Service

The power unit is shipped with hydraulic oil in the system. If
the tracking is erratic, purge the system. If the oil level is
below the edge of the baffle in the oil reservoir, fill with SAE
20W-50 motor oil. See Hydraufic System Maintenance on
page 20.

CAUTION: Avoid injury! Explosive separation of
tire and rim parts is possible when they are
serviced incorrectly:

• Do not attempt to mount a tire without the
proper equipment and experience to perform
the job.

• Do not inflate the tires above the
recommended pressure.

• Do not weld or heat a wheel and tire
assembly. Heat can cause an increase in air

pressure resulting in an explosion. Welding
can structurally weaken or deform the wheel.

• Do not stand in front or over the tire
assembly when inflating. Use a clip-on chuck

and extension hose long enough to allow
you to stand to one side.

Hardware

Check for loose hardware.

Check Safety Interlock System

Check to see that the interlock system operates correctly.
(See Check Safety Interlock System on page 10).

Engine

Engine has been filled with a break in oil. Change oil and

filter after first 8 hours of use. See Lubrication and

Maintenance on page 19.

Check Function of All Controls

Ensure unit runs and performs properly.

,t_ WARNING: FAILURE OF CONTROLS could

result in death or serious injury.

,_ WARNING: FAILURE OF INTERLOCK together

with improper operation can result in severe

personal injury.

GB- 10

5

2

1. Deck Height Adjustment Dial

2. Steering Control Levers

3. Deck Lift Lever

4. Deck Level Adjust

5. PTO Switch

6. Ignition Switch

7. Choke Control

8. Hour Meter

9. Throttle

Figure 5

GB- 11

OE3241

WARNING: AVOID INJURY! Read and
understand entire Safety Section before

proceeding.

CONTROLS AND FEATURES

See figure 5 on page 11 for Controls and Features locations.

Safety Interlock System

WARNING: Safety interlock system failure and

improper operation of unit can result in death
or serious injury. Test this system each time the
unit is operated. If this system does not
function as described, do not operate unit
repairs are made.

Perform the following tests to ensure the safety interlock
system is working properly. If the unit does not perform as
stated, contact your Dealer for repairs.

1. Try to start the power unit when the operator is in the
seat, the mower PTO is off, and the left hand steering
control lever is not in the park position. Try to start the
power unit after switching the RH arm out of the park
position and putting the LH steering control lever into
the park position. Try starting the power unit after
taking both levers out of the park position. The starter
must not crank in any of these instances.

2. Try to start the power unit when the operator is in the
seat, the mower PTO is on, and the steering control
levers are in the park position. The starter must not

crank in this situation.

,

Try to start the power unit when the operator is not in
the seat and the steering control levers are in the park
position. The starter must not crank in this situation.

Checking the Engine Shut-Off Circuits

Check the engine shut-off circuits daily.

1. Run engine at 1/3 throttle, engage the mower PTO and
lift off of the seat. The engine should stop within 3

seconds.

,

Run engine at 1/3 throttle, engage the mower PTO,
move a steering control lever out of the neutral lock
and lift off of the seat. The engine should again stop
within 3 seconds. Repeat for the opposite steering

control lever.

NOTE: If the machine does not pass this test, DO NOT
OPERATE. Take it to your Ariens Dealer.

3. Move the steering lever rearward and release the
steering lever. This steering lever should return to a
position where the steering lever can be swung
outward and lock in the neutral outward position.

Steering Control Levers

The steering levers control the speed and direction of the
unit. In addition, they will stop the unit.

After starting the power unit, pull the steering control levers
back together out of the lock position and into the neutral
position.

A

C

D

Figure 6

A. For reverse travel, pull both steering control levers

backward.

B. For straight forward travel, push both steering control

levers forward.

C. To turn left, pull the left back or push the right steering

control lever forward or a combination of both.

D. To turn right, pull the left back or push the left steering

control lever forward or a combination of both.

CAUTION: Use caution when making turns.
Slow the machine down to a manageable
speed before making sharp turns. This mower
can spin very rapidly when pushing forward on
one lever and pulling back on the other.

NOTE: Aggressive turning can scuff or damage lawns.
ALWAYS keep both wheels rotating when making sharp
turns. DO NOT make turns with inside wheel completely
stopped. To obtain minimum turning radius, slowly reverse
inside wheel while moving the outside wheel slowly forward.

CONTROL PANEL

Ignition Switch

PTO hoke

Engagement Control

Meter

Throttle ..........

GB- 12

Figure 7

0L5020

Ignition Switch

Operate the ignition switch with the removable key. The
switch has three positions: Off (1), Run (2) and Start (3). To
start the engine, turn the key to Start, and then release to
Run. To stop the engine, turn the key to Off.

NOTE: DO NOT operate starter more than 10 seconds at a

time. If the engine does not start after 10 seconds allow the

starter to rest 30 seconds before trying again. If engine will
not start, see Troubleshooting on page 30 or refer to Engine

Manual.
Choke Control

Pull the choke lever out to start a cold engine. Push the
choke lever in once the engine starts and warms.

Throttle Lever

2

The throttle lever changes the engine
speed. Move the throttle lever forward
to Fast (1) to increase engine speed.

OE3250

Move the lever rearward to Slow (2) to
decrease engine speed.

Cutting Height

To change the cutting height, raise the mower deck into the
transport position. Turn the Deck Height Adjust Dial until the
desired cutting height is shown and then lower the deck to
the cutting position.

The mower can be adjusted to mow from 1.5" - 5.5"
(38 - 140 mm) height of cut. Grass mowing height should be
determined by encountered conditions and personal
preferences.

The following recommendations are provided as a guide for
cutting height selection.

Lawns = 1.5 - 3" (38 - 76 mm)
Field Cutting = 3 - 5.5" (76-140 mm)

\ Deck Height

Deck Lift Lever

ust Dial

ON OFF

Power Take Off (PTO) Switch

Power take off (PTO) switch engages and
disengages the mower blades.

Pull the power take off (PTO) switch to "On"
position to engage mower blades.

OE3255

Push the power take off (PTO) switch to "Off"
position to disengage mower blades.

NOTE: The engine will not start unless the steering control
levers are in the neutral position, the PTO switch is in the
"Off" position and parking brake is set.

Parking Brakes

Place the steering control levers in the
neutral position and push them out into the
slots to engage the parking brake for each

side.

OE3385

Move the steering control levers in towards

the center to release the parking brakes.

Deck Lift Lever

Deck lift lever raises and lowers mower deck for mowing or

transport.
Transport:

Push deck lift lever all the way forward until lift lock engages.

To release the lock, push the pedal forward, pull back on the
transport lock handle, and slowly release the lift lever.

DANGER: Before raising the deck to the
transport position, insure the PTO is
disengaged and the steering control levers are
in the park position.

Figure 8

Seat Adjustments

WARNING: Make all seat adjustments with

unit stationary, parking brake on and engine

shut off.
The seat is designed for one person. Do not

allow any passengers to ride on this machine.

To adjust seat forward or backward:

1. While seated, pull seat adjustment lever outward and
slide seat into desired position.

2. Release lever and slide seat forward or back to lock
seat into position.

To adjust the cushion spring for the weight of the operator:

1. Turn the knob clockwise for a heavier operator.

2. Turn the know counterclockwise for a lighter operator.

Hour Meter

Records total number of hours the engine has been in
operation.

IMPORTANT: Keep a record of Hour Meter readings for
recommended Lubrication and Maintenance intervals.

NOTE: For accurate readings be sure Ignition Switch is OFF

when unit is not in operation.

GB- 13

OPERATION

Break-in Period

• Operation of the mower within the first fifty hours can

be a major factor in determining the performance and
life of the engine and power unit.

• The engine may be operated at full RPM, but
excessive load should be avoided. If engine begins to
slow, due to excessive load, operate at a slower
ground speed while maintaining the engine speed.

• Check engine, pumps, and motors frequently during
break-in period. Watch for evidence of leakage of
fluids. Replenish levels as required and repair any
leaks that may have formed.

• Locate any nuts, bolts or screws that may have
loosened and tighten them as necessary. This is
especially true of the wheel retaining nuts.

• During break-in period observe control arm and
parking brake adjustments. Parking brake adjustments
may be necessary after the first few hours of operation.

• Keep area around the fuel tank filler clean and make
sure the gasoline is of correct octane and free of

contamination.

• Initial oil and oil filter change is after the first 8 hours of
use and every 100 hours after.

CAUTION: Proper maintenance practices are
required for safe operation. (See Maintenance
Schedule on page 17).

Fuel

PRE-START INSPECTION

CAUTION: Make sure all hardware is tight, all

safety devices are in place and all adjustments
are made correctly.

Safe operation is the responsibility of the operator. The
operator MUST be familiar with the mower and power unit
controls, how they work, and all safety precautions BEFORE
starting operation.

IMPORTANT: Inspect the mowing blade bolts daily, or

whenever a blade has been removed. Torque is

110 - 130 Ibf-ft. (150 - 177 N•m).

• Make sure all safety shields are in place and secured
properly.

• Make sure the operator is instructed on correct and

safe operation of the power unit and related
attachments and implements.

• Check engine and hydraulic reservoir oil and fill as
necessary.

• Check the pump belt and drive belt tension and adjust

as necessary.

• Ensure air intake screens are clear of debris to provide
maximum engine cooling.

• Inspect tires, tire pressure and wheel bolt torque. Look

for external signs of leakage and correct before
operating the mower. Check steering control levers for

looseness and correct position.

• Check for adequate fuel supply. It is recommended that

the fuel tank be filled following each day's use to reduce
condensation and provide a full tank for next use.

WARNING: AVOID INJURY.
Read and understand entire Safety section

before proceeding.

Add fuel to the Fuel Tank as needed. See your engine

manual for correct type and grade of fuel.

To add fuel to the fuel tank:

1. Place unit in an open, well-ventilated area.

2. Stop engine and allow it to cool.

3. Clean the fuel cap and area around the fuel cap to
prevent dirt from entering the tank. Remove the cap

from the fuel tank.

,

Fill the fuel tank to within 1 in. (25mm) below bottom of

filler neck. Do not overfill.

5. Replace fuel cap and tighten.

6. Clean up any spilled fuel.

Mounting and Dismounting Safely

DO NOT step on either side of the mower deck when
mounting or dismounting the power unit. Step over the deck

when mounting or dismounting.

STARTING AND SHUT OFF

,t_ CAUTION: Read entire Owner/Operator

,i_ CAUTION: Always start and operate the

To start the engine:

1. Sit properly in the seat, make sure the steering

2. If the engine is cold, move the choke to the On

3. Move the throttle to the 3/4 fast position. See Engine

4. Put the key in the ignition switch and turn it to the Start

5. Move the choke control to the Off position. Adjust the

Manual and Engine Manual first. DO NOT

attempt to start the engine at this time.

engine in a well-ventilated area. If in an
enclosed area, vent the exhaust outside.

controls are in the park position and the PTO is off.

position. If the engine is warm, do not use choke.

manual for detailed instructions.

position. As soon as the engine starts, release the key.

choke to keep the engine running smoothly.

GB- 14

6.Allowtheenginetowarmforaboutfiveminutesbefore
operatingtheunit.

NOTE:Warmingtimewillvarydependingontheambient

temperature.Fortemperaturesbelow32°F(0°C),allowten
ormoreminutesfortheunittowarm.

7.Usethethrottletoincreaseordecreaseenginespeed.
Setthethrottletothefastpositiontocutgrass.

Tostoptheengine:

1.Bringthesteeringleverstotheneutralpositionand
disengagethePTO.

2.MovethethrottletotheSlowposition.

3.TurntheignitionkeytotheOffposition.

Cold Weather Starting
NOTE: When starting in cold weather (below -5° C (23° F)),

do not run the starter more than 10 seconds at a time. If the
engine does not start after 10 seconds allow the starter to

rest 30 seconds before trying again.

Stopping The Engine

Move the control levers to the park position, idle the engine
a few moments and turn the ignition switch to the "Off"
position. Remove the key.

3. Set the anti-scalp adjustment to desired height of cut.

4. To adjust the anti-scalp rollers, remove the 5/8-11 x

4.25" bolts and reinstall the bolts in the appropriate
hole for the desired height of cut (see figure 9).

5. Depress the deck lift lever and pull back on the deck
transport lock lever and lower the deck into the cut

position.

NOTE: The anti-scalp wheels should always be at least

1/4-1/2" (6mm - 13mm) offthe ground. They are designed to
keep the deck from scalping the ground in uneven terrain,
they are not to contact the ground all of the time.

Anti-Scalp

Wheel

Mount Here for

1.5"- 2.0" Cut

Mount Here for

2.5"- 6" Cut

Figure 9 OM5030

CAUTION: ALWAYS remove the ignition key
when the unit is not in use.

MOWING

WARNING: To avoid damage to the mower,

re-torque all fastening hardware, including
blade and spindle pulley retaining nuts, after
the first hour of mowing operation.

Operate the unit only when seated in the operator's position.

1. Start the engine. Let the engine idle until it is running
smoothly.

2. Bring the steering control levers to the neutral position.

3. Set the throttle to the 3/4 fast position.

4. Turn on the PTO to engage the mower.

IMPORTANT: Never engage the PTO when the mower is
plugged with grass or other material. This may damage the

clutch.

5. Move the throttle to the fast position.

6. Move the steering levers forward to obtain a slow
ground speed.

7. To disengage the mower, move the PTO switch to the
OFF position.

8. When you know how to operate the unit, select a
speed appropriate to your mowing conditions.

Anti-Scalp Wheels

1. Raise the mower by pushing down on the deck lift lever
and lock into transport position.

2. Place the steering control levers in the park position.

Side-Discharge Mowers

DANGER: Without the discharge shield or a

complete grass collector installed, you and
others are exposed to rotating mower blades

and thrown debris. Contact with the mower

blades or flying debris could cause severe injury

or death.
The discharge deflector routes material down

toward the ground. Never remove the discharge
shield or operate the mower with a damaged
discharge deflector.

Never put your hands or feet under the mower.
Do not try to clear the mower discharge area or

mower blades without first turning the mower
PTO to off, turning the ignition key to off,
removing the key and disconnecting the battery

cable.

The mower has a pinned discharge shield that discharges
the clippings out of the side of the deck and onto the ground.

Uneven Terrain

WARNING: To avoid the loss of control and to

prevent overturning the mower, always across
slopes, never up and down.

Pass diagonally through sharp dips. Avoid sharp
drop offs completely to prevent the mower from
becoming hung up.

Keep the power unit steering control levers

forward when going downhill.

GB- 15

Pre-planmowingoveruneventerrainsothegrasswillbe
dry,minimizingwheelslippageandspinning,whichwill
damagetheturf.

Beforemowing,checktheareatodeterminethebest
procedure.Considerthegrasstypeandheight,andthetype

ofuneventerrainonwhichthemowingistotakeplace.
Avoidsuddenstartsandstopswhiletravelingupordown

incline,andslowthegroundspeedwhileturning.

Grass Discharge

WARNING: NEVER operate the mower with

the discharge shield in the raised position.

The mower deck has been designed to provide maximum air
flow for an even discharge of grass clippings. When mowing
tall, or lush grasses, select a lower mower ground speed, or

reduce the width of cut, for the best discharge efficiency.
For the best lawn appearance, do not mow when the grass

is wet or heavy with dew. Wet grass could plug the discharge
area of the mower, create an unnatural load on the blades
and spindles, and damage the mower deck belt. Wet grass

will also leave unsightly clumps on the lawn.

If the mower deck becomes clogged, back the unit out of the
uncut grass. If the mower will not clear itself, raise the deck,
shut off the engine, set the brake, remove the ignition key

and clean the bottom of the deck.
In medium and heavy cutting conditions, mow so the

discharged clippings will be AWAY from the uncut grass. In
light cutting, discharged clippings can be directed onto the
uncut grass, allowing them to be recut finer.

Tips For Efficient Mowing

PARKING

To park the unit:

1. Bring the steering levers to neutral and then push them
out to the park position.

2. Turn off the PTO, stop the engine, lower the deck to
the ground and remove the ignition key.

IMPORTANT: When parking on any slope, be sure to chock
the wheels on the downhill side to prevent the unit from
sliding.

Moving the Unit with the Engine Off

If the mower engine stalls and will not restart, the unit can be
pushed or towed for short distances with the pump bypass
valves open. Do not exceed 5 m.p.h. (8 kph) when towing.

IMPORTANT: The bypass valves must be opened two full
turns (maximum) before the unit is moved (see figure 10).
Be sure the bypass valves are closed before running the
mower again. Failure to fully close the bypass valves before
operation could result in hydraulic system damage.

Bypass Valves

Figure 10

CAUTION: Clear the area of people, pets, and

all visible debris before beginning mowing
operations.

Mowing blades should be checked regularly and kept sharp

to ensure the best lawn appearance.

Best results occur normally when the grass is maintained at
a height of 2-3 inches (50-80mm). It is best to cut the grass

often and not too short. To keep a healthy green lawn, do not

cut more than 1/3 of the overall grass blade height.
Mower engine speed while mowing should be at the

maximum rated RPM. This will ensure proper blade speed

for effective cutting and discharge of grass clippings.
Travel speed greatly affects mowing performance. Always

use a lower ground speed for slower mowing, rather than
lowering the engine RPM.

Mow often. Do not wait for the grass to get too tall. Short

grass clippings will disperse better and deteriorate faster.

Mowing areas with tall grass or weeds may require cutting at
maximum height of cut. After mowing once, recut the entire
area with the mower reset to the desired final height of cut.

TOWING

WARNING: Exercise care when turning the

mower while towing. The mower will turn more

sharply than the towed object.

IMPORTANT: Attempting to tow more than
200 pounds (90.7 kg) with the Ariens mower
will lead to premature parts failure and void the
warranty.

The mower is designed for towing in light duty applications
only. Do not attempt to tow more than 200 Ibs. (90.7 kg).
Tongue weight is not to exceed 30 Ibs (13.61 kg).

GB- 16

LOADING THE MOWER TRANSPORTING THE MOWER

WARNING: Exercise extreme caution when
loading and unloading the unit from a ramp.

Use only a single, full width ramp. If individual
ramps are necessary, use several to simulate a
single full width ramp. Use enough ramps to
create an unbroken ramp surface wider than

the unit.
Never exceed a 15 degree angle between the

ramps and the truck or trailer when loading the
mower.

Avoid sudden acceleration and deceleration of
the unit when loading and unloading the unit to

avoid the mower from tipping backward.

The loading ramp should be long enough that the angles

between the truck or trailer do not exceed 15 degrees. A

steeper angle may cause the mower deck components to
get hung up when moving the mower from ramp to truck or
trailer. If loading on or near a slope, position the truck or
trailer on the down side of the slope and the ramps should

extend up the slope. This will minimize the ramp angle. The
trailer or truck should be parked as level as possible to
facilitate smooth loading of the mower.

WARNING: When transporting the mower,

make sure the steering control levers are in the

park position, the wheels have been blocked,
the machine has been securely fastened by
cables, chains or ropes, and the trailer has

been secured to the towing vehicle with safety
chains.

Use a heavy duty trailer or truck to transport the mower.
Make sure the trailer or truck has all of the necessary
lighting and markings as required by law.

Front Tie Downs

WARNING: AVOID INJURY. Read and
understand entire Safety section before

proceeding.

Ariens Dealers will provide any service, parts or adjustments
which may be required to keep your unit operating at peak

efficiency. Should engine require service, contact an Ariens

or an authorized engine manufacturer's service center.

Rear Tie Downs

Figure 11

MAINTENANCE SCHEDULE

IMPORTANT: Some working conditions (heavy loads, high

ambient temperatures, dusty conditions, or airborne debris)
may require more frequent service.

See engine manual for further maintenance and
troubleshooting information.

NOTE: To have full access to the engine, the seat must be
tipped forward.

GB- 17

Interval Action

Check Safety Interlock
System

All Controls, Switches Inspect regularly and repair when necessary.
All Fasteners, Inspect regularly and tighten when necessary.

hardware

Hoses, fan belt, wiring Inspect regularly and repair when necessary.
Engine Oil Level Check regularly and replenish when necessary (see Engine Oil Level on page 19).

Hydraulic Oil Level Check regularly and replenish when necessary (see Hydraulic System Maintenance on page 20).
Air Screens Clean off debris regularly.
Air Cleaner Unloader Clean regularly.

Valve
Air Cleaner Elements Inspect regularly and clean or replace when necessary.

Each Use

25 Hours or Every Air Cleaner Elements Inspect and clear away debris, replace if necessary.

Season

50 Hours or Every damaged. Tighten all nuts and bolts to the correct torque value.

Season

100 Hours or Every

Season • Check deck belt.

Fuel Tank Levels Check regularly and replenish when necessary.

Fuel Filter Inspect regularly and replace when necessary.
Steering Lever Check regularly and adjust when necessary.

Adjustment Balance
Check Parking Brake Engage parking brake and engage transmission bypass lever (see Moving the Unit with the Engine Off on

Clean Unit Clean engine, battery, seat, mower deck, etc. of all dirt and debris. Do not use solvents, high-pressure

Check Tire Pressure See SPECIFICATIONS on page 34 for correct tire pressure.
and Conditions

Wheel Bolt Torque Check regularly and tighten when necessary.
Steering Free-Play Check regularly and repair when necessary.
Grass Build Up Remove after each use.

Inspect Mower Blades Check mower blades for wear. Sharpen or replace as needed (see Blade Maintenance on page 27).

Follow Engine Manual Perform scheduled engine maintenance. Refer to Engine Manual for detailed instructions.

Maintenance Schedule NOTE: To drain the oil, use the oil drain petcock supplied with unit, not the drain plug that is shown in the

Check Battery Keep battery and battery terminals clean (see Cleaning the Battery on page 22)_

Lubricate Unit Apply grease to fitting on each front wheel
Check Fasteners Check mower blade mounting hardware and all other fasteners. Replace fasteners that are missing or

Grease Fittings Lubricate as necessary.

Hydraulic Oil & Filter Replace.

Battery Check and clean as necessary (see Battery Maintenance on page 21 ).
Check All Belts Replace worn or deteriorated belts (see Belts on page 28).

Inspect Hydraulic Inspect regularly and repair when necessary (see Checking The Hydraulic Hoses on page 21).

Hoses
Clean engine cooling Check and clean the cooling fins and inside the engine shrouds to remove grass, chaff or dirt clogging the

system cooling system and causing overheating.

,_ WARNING: Safety interlock system failure and improper operation of unit can result in death or

page 16). Push unit. If unit rolls, contact your Ariens Dealer.

sprayer, hard cleaners or abrasives.

NOTE: Protect painted surfaces with automotive type wax.

Engine Manual.

serious injury. Test this system each time the unit is operated. If this system does not function as
described, do not operate until repairs are made (see Safety Interlock System on page 12).

• Check drive belt.

GB- 18

WARNING: AVOID INJURY. Read and
understand entire Safety section before

proceeding.

SERVICE ACCESS

CAUTION: Shut off the engine before servicing

the mower.
Make sure the seat is fully raised and locked

before performing any maintenance on the
mower.

The seat can come down very quickly once the
seat lock lever is released. Lower the seat

slowly making sure to pay close attention that
everything is clear.

Raise the seat to access the battery and the hydraulic
reservoir. Use caution while lifting and make sure the seat is
locked in the upright position before beginning service on

the mower.

LUBRICATION AND MAINTENANCE

Engine Oil Level

IMPORTANT: Failure to check the engine oil level regularly
could lead to serious engine problems if oil is too low.

1. Park the unit on level ground and shut off the engine.

2. Clean the area around the engine dipstick before
removing it.

3. Remove the dipstick and wipe it off.

4. Momentarily reinstall the dipstick in the engine (without
turning it) and check that the oil level is between the
upper and lower limit on the dipstick.

5. Add oil as necessary to achieve required level. DO
NOT overfill.

6. Reinstall and tighten the dipstick.

7. Clean any spilled oil.

IMPORTANT: Use only the oil specified for use in the engine
manual.

Engine
Dipstick

\

Figure 12

Oil Filter Change

Change the engine oil filter initially after the first 8 hours of
use. Change the engine oil filter every 100 hours of
operation after the initial change.

1. Start the engine and run it for five minutes to warm the
engine oil.

2. Drain the engine oil into a suitable container.

,_ CAUTION: Before removing the oil filter, place a

suitable pan under the filter connection.

3. Clean the area around the oil filter to keep dirt and
debris from the engine and rotate the oil filter
counterclockwise to remove it. Wipe off the surface

where the filter mounts.

4. Coat a film of clean engine oil on the seal of the new
filter, see figure 13.

5. Install a new filter rotating it clockwise until the seal
contacts the mounting surface. Rotate the filter an
additional 3/4 of a turn by hand.

6. Reinstall drain plug and tighten.

7. Refill with engine oil as specified.

8. Run the engine for about 3 minutes, stop engine, and
check for leaks around filter.

OM5035

GB- 19

Clean

EngineOil

Figure 13

Engine Oil Change

WARNING: Engine oil is a toxic substance.
Dispose of used oil properly. Contact your local
authorities for approved disposal methods or
possible recycling.

Change the engine oil and filter after the first 8 hours of
operation. Change the oil each subsequent 100 hours of
operation after the initial change.

1. Run the engine to warm the oil.

2. Park the mower on level ground.

3. Stop the engine, put the steering control levers in the
park position and remove the key.

4. Remove the oil drain screw, see figure 14, and drain
the oil into a suitable container while the engine is still

warm.

WARNING: Hot engine oil can cause severe
burns. Allow engine oil temperature to drop from
hot to warm before attempting to drain and

handle the oil.

5. Install the oil drain screw.

6. Remove the dipstick and refill with fresh oil.

7. Check the oil level.

Engine Oil

Filter

HYDRAULIC SYSTEM MAINTENANCE

WARNING: HYDRAULIC FLUID can result in
severe burns. Fluid in hydraulic system can

penetrate skin and result in serious injury or

death.

Be sure to stop the engine before doing any

work on hydraulic parts.

Keep body and hands away from pin holes or
nozzles which expel hydraulic fluid when under
pressure. Use paper or cardboard, not hands,

to search for leaks.

Ensure all hydraulic fluid connections are tight
and all hydraulic hoses and lines are in good
condition before applying pressure to system.

FOREIGN FLUID INJECTED INTO BODY can

result in gangrene. Fluid must be surgically

removed within a few hours by a doctor familiar
with this form of injury.

CAUTION: Be sure the engine has been
stopped, the steering control levers are in the

park position, and the key has been removed

before changing or checking the hydraulic oil in
the mower.

Allow the hydraulic fluid to cool. The oil may be

hot and could cause serious burns.

IMPORTANT: Avoid damage to hydraulic components as a
result of contamination. Be sure to wipe around the filler
neck and cap before removal of the hydraulic oil reservoir
cap. Do not open the oil reservoir cap when hot unless it is
absolutely necessary.

Check the reservoir daily for the proper fluid level.
The pump and motor units require fluid changes yearly or

every 250 hours whichever occurs first. The system filter
should be changed initially after the first 50 hours of
operation. The fluid and filter must be changed and the
system cleaned if the fluid would become contaminated with

dirt, water, etc.
NOTE: The integrated pump/motor units are equipped with

bypass valves. See Moving the Unit with the Engine Off on
page 16.

Figure 14

Oil Drain

Screw

OE3290

Changing Hydraulic Fluid

CAUTION: Be sure the engine has been

stopped, the steering control levers are in the

park position, and the key has been removed

before changing or checking the hydraulic oil in
the mower.

Allow the hydraulic fluid to cool. The oil may be

hot and could cause serious burns.

1. Park the machine on a level surface, stop the engine,
put the steering control levers in the park position and
remove the key.

GB - 20

2.Cleantheareaaroundthereservoirfillercapand
removethefillercapfromthereservoir.

3.Todrainthehydraulicfluid,placea suitablecontainer
underthehydraulicfilterandremoveit.

4.Placeathincoatofhydraulicoilonthegasketonthe
oilfilter.Beforereinstalling,makesuremountareais

cleanofdebris.

5. Installthehydraulicoilfilterontothefilteradapter.

6.Refillthehydraulicreservoirtotherecommended
level.Reinstalltheoilreservoirfillercap.

7.Cleanupanyfluidwhichmayhavespilled.

Check both the hoses and hose clamps to ensure there is no

wear or damage. If either is found worn or damaged, repair

or replace them at once.

BATTERY MAINTENANCE

Battery

WARNING: AVOID INJURY. Read and

understand entire Safety section before
proceeding.

Bleeding/Purging the Hydraulic System
IMPORTANT: Air in the hydraulic system is the primary

cause of hydraulic pump failures. Following hydraulic
system service or repair, the hydraulic system MUST be
correctly purged of trapped air before placing the mower
back in operation.

1. To bleed the system make sure the oil tank is full, the
oil must barely cover the fill baffle inside of the tank.

2. Raise the rear unit tires off the floor and place it on
suitable jack stands.

3. Open both pump bypass valves, one on each pump,
two full turns maximum.

4. Sitting in the operator's seat, start the engine and run it
at idle.

5. Slowly cycle the steering control levers full forward and
full reverse for 10 seconds in each direction, 5 or 6

times.

NOTE: The rear tires should rotate, but they'll not be under
load.

6. Shut off the engine, check and add hydraulic oil as
necessary.

7. Close the bypass valves on both pumps. Do not over
tighten.

8. Sitting in the operator's seat, start the engine and run it
at idle.

9. Slowly cycle the steering control levers full forward and
full reverse, 5 or 6 times.

NOTE: It may be necessary to repeat purging procedures
until all air is vented out of the hydraulic system. When the
Pump moves forward and reverse at normal speed and the
reservoir oil remains at a constant level, purging is complete.

IMPORTANT: The rear tires are now rotating under power.
Do not touch or contact them. If they do not rotate after 2-3
cycles, stop immediately. There may still be air in the
system. Let the pumps cool and try purging again from
Step 1.

10. Shut off the engine, lower the unit back to the floor and
check and add hydraulic oil as necessary.

Checking The Hydraulic Hoses

Inspect the hydraulic hoses every 250 hours to ensure they
are in good working order.

WARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known to the State of
California to cause cancer and reproductive

harm. Wash hands after handling.

Unit comes equipped from the factory with a
maintenance-free battery that requires no regular
maintenance except cleaning the terminals.

Removing the Battery

WARNING: The battery terminals or metal

tools could short against the metal components
of the mower causing a spark that could ignite
explosive battery gases. When removing the

battery from the mower, do not allow the
battery terminals to touch any part of the

machine. Do not allow metal tools to touch
metal parts of the machine while in contact with

the battery terminals.

Incorrect battery cable routing could damage
the mower or cause a spark that could result in
explosive battery gases being ignited.

Always disconnect the black (negative) battery
cable before disconnecting the red (positive)

battery cable. Always reconnect the red

(positive) battery cable first before

reconnecting the black (negative) battery
cable.

1. Disengage the mower PTO switch, put the steering
control levers in the park position, turn the ignition key
to "Off" and remove the key.

2. Raise the seat and lock it in the upright position.

3. Disconnect the negative battery cable from the battery
terminal.

4. Slide the red boot off of the positive battery terminal
and remove the positive battery cable.

5. Slide the rubber strap out from the battery tray.
Carefully release the strap and slide the opposite end
out of the hooks on the battery tray.

6. Carefully remove the battery. Avoid touching the
terminal posts on any metal parts.

GB-21

Installing the Battery

1. Insert the battery in the tray with the battery posts
facing to the left.

2. Install the positive battery cable to the positive post on
the battery.

3. Install the negative battery cable to the negative post
on the battery.

4. Secure the cables by inserting a 5/16-18 x 5/8"
carriage bolt through the battery post and through the
battery cable. Secure it with a 5/16-18" whiz Iocknut.

5. Install the red terminal boot over both the positive post
and the positive cable.

6. Secure the battery in place by inserting one end of the
hook band into the battery tray and running the other
end over the top of the battery into the slot on the
opposite end of the battery tray.

Cleaning the Battery

Keep battery and its terminals clean. Inspect every 100

operating hours or monthly for best performance.

1.Remove battery from unit. See Removing the Battery on
page 21.

2. Clean terminals and battery cable ends with wire brush.

3. Coat terminals with dielectric grease or petroleum jelly.

4. Replace battery. See Installing the Battery on page 22.

CHARGING THE BATTERY

Battery Electrolyte First Aid

Follow First Aid directions for contact with battery fluid.

• External Contact: Flush with water.

• Eyes: Flush with water for at least 15 minutes and get
medical attention immediately!

• Internal Contact: Drink large quantities of water. Follow
with Milk of Magnesia, beaten egg or vegetable oil. Get
medical attention immediately!

In case of internal contact, DO NOT induce vomiting!
IMPORTANT: DO NOT fast charge. Charging at a higher

rate will damage or destroy battery. ONLY use an automatic
charger designed for use with your battery.

ALWAYS follow information provided on battery by battery

manufacturer. Contact battery manufacturer for extensive
instructions to charge battery.

1.Remove battery from unit. See Removing the Battery on
page 21.

2. Place battery on bench or other well-ventilated place.

3. Connect positive (+) lead of charger to positive (+)
terminal, and negative (-) lead to negative (-) terminal.

4. Charge battery according to charger and battery
manufacturer's instructions.

5. Replace battery. See Installing the Battery on page 22.

Jump-Starting
Ariens does not recommend jump-starting your unit.

Jump-starting can damage engine and electrical system
components. See your engine manual for more detailed

information.

Replacing Fuses
IMPORTANT: Avoid damage to the electrical circuit. Use

only the same size fuse as was originally installed.
There are two fuses on your Ariens mower. They are located

on the frame on the inside. One is close to the front of the

fuel tank. The second is located to the rear of the tank. Both

are 20 amp fuses.

1. Remove the defective fuse from the socket.

2. Check the metal clip in the fuse window and discard
the fuse if it is broken.

3. Install the new fuse in its socket.

CASTERS

SERVICING THE CASTER PIVOT BEARINGS
See

Figure 15.

1.

Park the unit on a level surface, put the motion control

arms in the park position, turn off the engine and

remove the key.

,

Raise the front of the power unit and support it with

jackstands.

3.

Remove the cap (2), the 5/8 hex nut (8), the 5/8 spring
lock washer (9), the flat washer (10), the 1.0 x 1.25

wave washer (3), and the front wheel weldment (7).

,

Remove the upper and the lower bearings (4) and

seals.

5.

Clean and inspect the bearings and pack with clean
grease. Replace the bearings if needed.

6. Reinstall the upper and lower bearings.

IMPORTANT: The bearings are a press fit. Press only on the
outer race when installing.

7. Reinstall the cap (2), the 5/8 hex nut (8), the 5/8 spring

lock washer (9), the flat washer (10), the 1.0 x 1.25

wave washer (3), and the front wheel weldment (7).

NOTE: Do not overtighten the 5/8 hex nut. Tighten the nut
only enough to remove any excessive play from the bear-
ings.

8. Apply grease to the grease fitting until grease appears
at the top bearing. Reinstall the cap.

GB - 22

,

If adjustment is needed, loosen the nut against the

yoke (3) and while applying slight rearward pressure
on the motion control lever, turn the head of the

adjustment bolt (4) in the appropriate direction until the

lever is centered.

,

Move the control lever reward and release the control
lever. This control lever should return to a position

where the control lever can be swung outward and lock

in the neutral outward position.

Figure15

NEUTRAL ADJUSTMENT

See Figure 16.

Before making any adjustments, be sure to check the tire air

pressure. Incorrect air pressure can cause the unit to pull to
one side. The correct air pressure is 20 p.s.i, in the front
wheels and 12 p.s.i, in the rear.

,

Stop the engine and remove the ignition key.

2.

Tilt the seat forward.

3.

Move the control lever rearward and release the
control lever. This control lever should return to a

position where the control lever can be swung outward
and lock in the neutral outward position.

,

If adjustment is needed, move the control lever back to
the inward position and begin to pull rearward. At this
beginning rearward motion the clevis pin should begin
to contact the end of the slot (1) and start putting
pressure on the spring (2).

Figure 16 OM5075

STEERING CONTROL LEVER ADJUSTMENT

When the unit is in motion and one steering lever is more

forward than the other when driving in a straight line, the

steering control levers are out of adjustment. Loosen the
hardware on the handlebars and align the pieces. Tighten
the hardware to hold the adjustment. See Figure 17.

NOTE: The steering control levers need to be even in both
neutral or park.

Adjust handlebars

here.

Figure 17 OM5005

GB - 23

LEVELING THE DECK Synchronizing Height Of Cut (Figure 20)

CAUTION: Stop the engine, put the steering

control levers in the park position and remove
the key from the ignition before performing any
maintenance or repairs on this unit.

1. Set the front tire pressure to 20 p.s.i, and the rear tire
pressure to 12 p.s.i.

2. Place the mower on a level surface.

3. Raise the mower deck to the transport lock position
and adjust the cut height to 3 inches.

4. Lower the deck back to cut position.

5. Set both of the outside blades to be perpendicular to
the mower as shown in figure 18.

Figure 18 OM5045

6. Measure the height of the blade tips on both 1 and 2
and adjust the front adjustment bolts and the rear
U-bolts to ensure the deck is level from left to right.

7. Rotate the mower blades 90° so they are parallel to the
mower deck. Use the rear adjustment bolts to adjust
the deck so that the rear blade tip is 1/8" higher than
the front blade tip on the same blade.

Measure the blade heights to make sure they match what is
shown on the height of cut dial. The height is measured as

the distance between the ground and the bottom of the

blade. If the blade height does not match the dial height, see
Synchronizing Height Of Cut (Figure 20) below.

CAUTION: Stop the engine, put the steering
control levers in the park position and remove
the key from the ignition before performing any

maintenance or repairs on this unit.

NOTE: Make sure the deck is level before synchronizing the
height of cut dial with the deck blade height.

1. Raise the mower deck to the transport position. Take
the weight off of the deck lift linkage (1) by inserting
wood blocks under each corner of the deck and slowly

lowering it until it is resting on the blocks.

2. Loosen the 1/2 jam nut (3) from the 1/2" adjustable
yoke (2).

3. Pull the 1/2" clevis spring pin (5) out of the adjustable
yoke and disconnect the yoke from the lift linkage (1).

If the blade height is higher than the height of cut dial,

tighten the yoke onto the 1/2-13 x 4.5" bolt (6) which

runs through the height of cut index arm weldment (4).
If the blade height is lower than the height of cut dial,

then loosen the yoke on the 1/2-13 x 4.5" bolt (6).

NOTE: Set the height of cut on the front tip of the center
blade.

4. Connect the 1/2" adjustable yoke (2) to the lift linkage

(1) with the 1/2" clevis spring pin (5).

5. Tighten the 1/2" jam nut (3) back down to lock the
setting into position.

6. Raise the deck back to the transport height and

remove the blocks from below the deck. Measure the

blade height again to ensure it now matches the height
on the dial. If not, repeat until the two heights are
synchronized.

4

Figure 19 0E3305

S" s

Figure 20

GB - 24