Ariens 991085, 991086, 991087 User Manual

Max Zoom
Owner/Operator Manual Manuel du Propriétaire/Utilisateur
Models
991085 – Max Zoom 48
(SN 30000 +)
991086 – Max Zoom 52
(SN 30000 +)
991087 – Max Zoom 60
(SN 30000 +)
The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty.
L’utilisation d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la garantie.
ENGLISH FRANÇAIS
04709300 8/13
Printed in USA
Figure 1
1
1. Serial Number Label

TABLE OF CONTENTS

SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . 12
CONTROLS AND FEATURES . . . . . . . 13
OPERATION . . . . . . . . . . . . . . . . . . . . . 14
MAINTENANCE SCHEDULE . . . . . . . . 19
SERVICE AND ADJUSTMENTS . . . . . 20

INTRODUCTION

THE MANUAL
Before operation of unit, carefully and completely read your manuals. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
All reference to left, right, front, or rear are given from operator sitting in the operation position and facing the direction of forward travel.
ENGINE MANUAL
The engine on this unit is covered by a separate manual specific to the engine. This manual is included in the literature package that shipped with the unit. Refer to this manual for engine service recommendations. If the engine manual is not available, contact the engine manufacturer for a replacement manual.
SERVICE AND REPLACEMENT PARTS
When ordering publications, replacement parts, or making service inquiries, know the model and serial numbers of your unit and engine.
Numbers are located on the product registration form in the literature package. They are printed on a serial number label, located on the frame of your unit (Figure 1).
STORAGE. . . . . . . . . . . . . . . . . . . . . . . 31
ACCESSORIES. . . . . . . . . . . . . . . . . . . 32
SERVICE PARTS . . . . . . . . . . . . . . . . . 32
SPECIFICATIONS. . . . . . . . . . . . . . . . . 33
WARRANTY . . . . . . . . . . . . . . . . . . . . . 35
Record Unit Model and Serial numbers here.
Record Engine Model and Serial numbers here.
PRODUCT REGISTRATION
The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
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Customer Note: If the Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to www.ariens.com on the Internet.
UNAUTHORIZED REPLACEMENT PARTS
Use only Ariens replacement parts. The replacement of any part on this equipment with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, and safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether regarding warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
NOTE: To locate your nearest Ariens Dealer, go to www.ariens.com.
DISCLAIMER
Ariens reserves the right to discontinue, change, and improve its products at any time without public notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your unit.
DEALER DELIVERY
Dealer should:
1. Test parking brake after unit is assembled to be sure adjustment has not been disturbed in shipment (See Parking Brake Interlock System on page 14). Wheel brakes are properly adjusted at factory.
2. Check the safety interlock system to make sure that it is functioning properly. With operator on seat, unit must not start unless steering levers are in neutral and power takeoff (PTO) is disengaged (Off). Engine must stop if operator lifts from seat when steering levers are in any drive position or PTO is engaged (On). See Safety Interlock System on page 14.
3. Fill out Original Purchaser Registration Card and return the card to Ariens.
4. Explain Limited Warranty Policy.
5. Explain recommended lubrication and maintenance. Advise customer on adjustments. Instruct customer on controls and operation of unit. Discuss and emphasize the Safety Precautions. Give customer this Owner/Operator and the engine manual. Advise customer to thoroughly read and understand them.
Customer Note: Your Dealer has been provided complete set-up and preparation instructions which must be completed prior to you taking delivery of this unit. The dealer is required to review important information in this manual with you before or upon delivery of the unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working precautions, for the benefit of yourself and others. Understand and follow all safety messages. Be alert to unsafe conditions and the possibility of minor, moderate, or serious injury or death. Learn applicable rules and laws in your area, including those that may restrict the age of the operator.
REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the seller on safe and proper operation. If unit is to be used by someone other than original purchaser (loaned, rented or sold), ALWAYS provide this manual and any needed safety training before operation.
EMISSION CONTROL SYSTEM
This equipment and/or its engine may include exhaust and evaporative emissions control system components required to meet U.S. Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB) regulations. Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by an Ariens Company dealer or an authorized engine manufacturer's service center. Contact your Ariens Company Equipment Retailer concerning emission controls and component questions.
EN - 3

SAFETY

WARNING: This cutting machine
is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death.
Slopes are a major factor related to loss-of-control and tip-over accidents. Operation on all slopes requires extra caution.
Tragic accidents can occur if the operator is not alert to the presence of children. Never assume that children will remain where you last saw them.
Gasoline is extremely flammable and the vapors are explosive, handle with care.
Disengage attachment, stop unit and engine, remove key, engage parking brake, and allow moving parts to stop before leaving operator’s position.
Read these safety rules and follow them closely. Failure to follow these rules could lead to loss of control of unit, severe personal injury or death to you or bystanders or result in damage to property or the machine.
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death.
Safety Alert Symbol
These are safety alert symbols. They mean:
ATTENTION!
YOUR SAFETY IS INVOLVED!
When you see this symbol:
BECOME ALERT!
OBEY THE MESSAGE!
SIGNAL WORDS
The safety alert symbols above and signal words below are used on decals and in this manual.
Read and understand all safety messages.
1. Danger
DANGER: Indicates an
IMMINENTLY HAZARDOUS SITUATION! If not avoided, W ILL RESULT in death or serious injury.
2. Warning
WARNING: Indicates a
POTENTIALLY HAZARDOUS SITUATION! If not avoided, COULD RESULT in death or serious injury.
3. Caution
CAUTION: Indicates a
POTENTIALLY HAZARDOUS SITUATION! If not avoided, MAY RESULT in minor or moderate injury. It may also be used to alert against unsafe practices.
4. Notice
NOTICE: Indicates information or procedures
that are considered important but not hazard related. If not avoided property damage could result.
5. Important
IMPORTANT: Indicates general reference
information worthy of special attention.
SAFETY DECALS
This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
The safety decals on your machine are visual reminders of the important safety information found in this manual. All messages found on your unit must be fully understood and carefully followed. Safety decals found on the machine are explained below.
Always replace missing or damaged safety decals. Replacement decals can be found in the parts manual for your machine and ordered from your dealer.
Refer to Figure 2 for Safety Decal locations.
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1. Safety Decal Identification
Figure 2
1
2
5
3
6
4
7
P
07800403
2. Safety Decal Description
1. DANGER!
DANGER!
Read and understand the operator’s manual before operating unit.
1.1 Amputation Hazard
To avoid amputation hazard do not put hands near rotating blades.
KEEP HANDS and FEET AWAY
02988100
07800401
To avoid amputation hazard do not put hands near moving belts.
Keep hands away from all rotating or moving parts.
Keep all guards and shields in place.
1.2 Discharge Hazard
Discharge Hazard – NEVER direct discharge toward people, pets or property. Thrown objects can cause injury or damage.
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Keep children and others
5
5
P
away from unit while unit is in operation.
Remove key and disconnect spark plug before servicing or making adjustments to unit.
Do not operate mower unless all guards are in operating position or bagger is attached.
1.3 Tipping Hazard
Avoid tipping hazard.
DO NOT operate on slopes over 15°.
DO NOT operate on slopes over 15°.
1.4 Service Hazard
Before servicing unit do the following:
1.5 Bystander Hazard
DO NOT operate the unit in the presence of bystanders.
Do not carry passengers.
Look behind when operating the unit in reverse.
1.6 Loss of Traction Hazard
If loss of traction is experienced do the following:
Disengage PTO.
Read owners manual before servicing or making adjustments to unit.
Set parking brake.
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Look before backing. Proceed off slope slowly.
Do not try to turn or speed up.
2. DANGER!
4. DANGER!
3. DANGER!
Discharge Hazard – NEVER operate unit without discharge chute in operating position. Thrown objects can cause injury or damage.
Do not operate mower unless all guards are in operating position or bagger is attached.
Discharge Hazard – NEVER direct discharge toward people, pets or property. Thrown objects can cause injury or damage.
Amputation Hazard – NEVER stick hands or feet under deck or shielded areas.
Shut off engine, remove key, and read manual before servicing or making adjustments to unit.
Discharge Hazard – NEVER operate unit without discharge chute in operating position. Thrown objects can cause injury or damage.
Do not operate mower unless all guards are in operating position or bagger is attached.
5. HOT SURFACES!
DO NOT touch parts which are hot from operation. ALW A YS al low parts to cool.
6. ROTATING PARTS!
AVOID INJURY. Stay clear of rotating parts.
7. DANGER!
Keep children and others away from unit while unit is in operation.
Keep feet and hands away from all rotating or moving parts.
DO NOT step or stand in this area.
DANGER! Keep hands and feet away from all rotating or moving parts.
SAFETY RULES
This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
The following safety instructions are based on the B71.1 specifications of the American National Standards Institute in effect at the time of production.
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Training
Read, understand, and follow all instructions on the machine and in the manuals before starting.
Be sure the area is clear of bystanders and pets before operating. Stop machine if anyone enters the area.
Improper use of power equipment can cause serous permanent injury or death to the operator or a bystander.
Understand:
How to operate all controls
The functions of all controls
How to STOP in an Emergency
Braking and steering characteristics
Turning radius and clearances If the operator or the mechanic cannot read the manual, it is the owner’s responsibility to explain it to them.
Always train any inexperienced operators and require them to read and understand all manuals and decals.
Only allow responsible adults, who are familiar with the instructions, to operate this machine.
Only the user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.
Operator Age
Do not allow children under the age of 18 to operate any outdoor power equipment.
Local regulations may restrict the age of the operator.
Data indicates operators age 60 years and above are involved in a large percentage of riding mower-related injuries.
These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others
from serious injury.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blade(s) shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the machine. Use extreme care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Personal Protection
DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating parts.
Wear adequate outer garments. NEVER wear open sandals or canvas shoes
during operation. Wear adequate safety gear, protective gloves and footwear.
Wear proper footwear to improve footing on slippery surfaces
Always wear eye and ear protection when operating machine.
Before Operating
Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
Maintain the machine to be in compliance with the maintenance schedule.
Clean grass and debris from unit, especially from around muffler and engine, to help prevent fires.
Check parking brake operation frequently. Adjust and service as required.
Inspect unit before each use for missing or damaged decals and shields, correctly operating safety interlock system, and deterioration of grass catchers. Replace or repair as needed.
Ensure Safety Interlock System is functioning properly. DO NOT operate unit if safety interlock is damaged or disabled.
Start and operate unit only when seated in operator’s position. Steering control levers must be in neutral, PTO disengaged and parking brake set when starting engine.
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Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel-soaked debris.
Operation
Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
Never operate machine in a closed or poorly ventilated area.
ALWAYS maintain unit in safe operating condition. Damaged or worn out muffler can cause fire or explosion.
This product is equipped with an internal combustion type engine. DO NOT use unit on or near any unimproved, forest-covered or brush covered land unless exhaust system is equipped with a spark arrester meeting applicable local, state or federal laws. A spark arrester, if it is used, must be maintained in effective working order by operator.
Do not operate machine while under the influence of alcohol or drugs.
Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
DO NOT touch parts which are hot. Allow parts to cool.
Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
Always keep hands and feet away from all pinch points.
Avoid slippery surfaces. Always be sure of your footing.
Never carry passengers. Never direct discharged material toward
anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.
Never engage PTO when attachment, including mower blades, is not in use. Always turn off power to attachment when not in active use such as traveling or crossing driveways.
Always disengage PTO, stop unit and engine, remove key, engage parking brake and allow moving parts to stop before leaving operator’s position.
Never engage PTO while raising the attachment, including mower blades, or when attachment is in the raised position.
Keep safety devices or guards in place and functioning properly. Never modify or remove safety devices.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
Stop engine before removing grass catcher or unclogging chute.
Slow down before turning. If you strike a foreign object, stop and
inspect the machine. Repair, if necessary, before restarting.
Never leave a running machine unattended. Always turn off blade(s), set parking brake, stop engine and remove key before dismounting.
Disengage blade(s) when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
Know the weight of loads. Limit loads to those you can safely control and the unit can safely handle.
Operating Conditions
Always check overhead and side clearances carefully before operation.
Watch for traffic when operating near or crossing roadways.
Clear the area of objects such as rocks, wire, toys, etc., which could be thrown by the blades.
Check for weak spots on docks, ramps or floors. Avoid uneven work areas and rough terrain. Stay alert for hidden hazards or traffic.
Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
Dust, smoke, fog, etc. can reduce vision and cause an accident.
Operate machine only in daylight or good artificial light.
EN - 9
Slope Operation
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO NOT operate on slopes of more than 15°.
Mow up and down slopes, not across. Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Do not mow on moist or wet grass. Tires may lose traction causing a loss of control.
Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do not use on steep slopes.
Keep all movements on the slope slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
Operation on slopes may lead to loss of steering control. When operating on slopes be prepared to react to an emergency situation:
Return steering levers to neutral
position.
Immediately set parking brake.
Turn off PTO and engine. DO NOT try to stabilize the machine by
putting your foot on the ground. DO NOT park on slopes unless necessary.
When parking on slope always chock or block wheels. Always set parking brake.
Choose a low ground speed so you will not have to stop or shift while on a slope.
DO NOT operate near drop-offs, ditches, or embankments. Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not bypass transmission or allow transmission to free-wheel when on a slope.
Fuel
T o avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Ethanol blends must not exceed E10. Higher ethanol content may cause your machine to run hotter and damage your engine.
Replace fuel cap securely and clean up spilled fuel before starting engine.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only an approved gasoline container. Never store the machine or fuel container
where there is an open flame, spark, or pilot light such as on a water or space heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
Never fuel the machine indoors. Never remove gas cap or add fuel with the
engine running. Allow engine to cool before fueling.
Fuel is highly flammable and its vapors are explosive. Handle with care. Use only an approved gasoline container with an appropriately sized dispensing spout.
NO smoking, NO sparks, NO flames. Remove gas-powered equipment from the
trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. Do not use a nozzle lock-open device.
Never overfill fuel tank. Replace gas cap and tighten securely.
If fuel is spilled on clothing, change clothing immediately.
Towing
Follow the manufacturer’s recommendations for weight limits for towed equipment and towing on slopes.
NEVER allow children or others in or on towed equipment.
EN - 10
Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
On slopes, the weight of the towed equipment may cause loss of control.
Travel slowly and allow extra distance to stop.
Accessories
Follow the manufacturer’s recommendation for wheel weights or counterweights
Check grass catcher components and the discharge guard frequently nad replace with the manufacturer’s recommended parts, when necessary.
Use only Ariens Company-recommended attachments that are appropriate to your use and can be used safely in your application.
Batteries
Avoid Electric Shock. Objects contacting both battery terminals at the same time may result in injury and unit damage. DO NOT reverse battery connections.
Reverse connections may result in sparks which can cause serious injury. Always connect positive (+) lead of charger to positive (+) terminal, and negative (-) lead to negative (-) terminal.
ALWAYS disconnect negative (-) cable FIRST and positive (+) cable SECOND. ALWAYS connect positive (+) cable FIRST, and negative (-) cable SECOND.
Explosive Gases from battery can cause death or serious injury. Poisonous battery fluid contains sulfuric acid and its contact with skin, eyes or clothing can cause severe chemical burns.
No flames, No sparks, No smoking near battery.
ALW AYS wear safety glasses and protective gear near battery. Use insulated tools.
ALWAYS keep batteries out of reach of children.
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
Service
Maintain or replace safety and instruction labels, as necessary.
Keep unit free of debris. Clean up oil or fuel spills.
ALWAYS block wheels and know all jack stands are strong and secure and will hold weight of unit during maintenance.
Release any pneumatic or hydraulic pressure from components slowly.
NEVER attempt to make any adjustments to unit while engine is running (except where specifically recommended). Stop engine, remove key or spark plug wire and wait for all moving parts to stop before servicing or cleaning.
Lower cutting deck unless a positive mechanical lock is used.
Allow engine to cool before servicing. Moving parts can cut or amputate fingers or
a hand. On multiblade mowers, rotation of one blade will cause all blades to rotate.
Never weld or straighten mower blades. Never make adjustments or repairs with the
engine running. Mower blades are sharp. Wrap the blade or
wear gloves, and use extra caution when servicing them.
ALWAYS keep body and hands away from pin holes or nozzles which eject hydraulic fluid under pressure.
Transporting Unit
Use extra care when loading or unloading the machine into a trailer.
Secure unit chassis to transport vehicle. Never secure from rods or linkages that could be damaged.
Do not transport machine while engine is running.
ALWAYS turn off power to attachment and shut off fuel when transporting unit.
Storage
NEVER store unit with fuel in fuel tank, inside a building where any ignition sources are present.
Keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
For extended storage, shut off fuel and clean unit thoroughly . See engine manual for proper storage.
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WARNING: AVOID INJURY.
1. Steering Levers
2. Seat
3. Mounting Hardware Figure 3
1
3
2
1
Read and understand entire Safety section before proceeding.
UNIT ASSEMBLY
Package Contents
Unit, Mower Deck and Literature Pack
Preparation Checklist
Refer to the Owner/Operator manual as required.
1. Unpack Unit – Remove shrink wrap and packaging materials.
2. Remove Unit From Container – Open Bypass Valves (dump valves) (See Moving the Unit with the Engine Off on page 17).
Push unit from container onto a level surface. Close the bypass valves.
3. Tires – See Specifications on page33.
CAUTION: Avoid injury! Explosive separation of tire and rim parts is possible when they are serviced incorrectly:
Do not attempt to mount a tire without the proper equipment and experience to perform the job.
Do not inflate the tires above the recommended pressure.
Do not weld or heat a wheel and tire assembly. Heat can cause an increase in air pressure resulting in an explosion. Welding can structurally weaken or deform the wheel.
Do not stand in front or over the tire assembly when inflating. Use a clip-on
4. Seat – See Seat Adjustments on page 15 and Service Position on page 20.
5. Position Steering Levers – Remove eccentric spacers and rotate steering levers to the operating position. Reinstall spacers. Tighten hardware securely. See Aligning the Steering Levers (Figure 13) on page 25.
chuck and extension hose long enough to allow you to stand to one side.

ASSEMBLY

6. Battery – Remove battery from unit and charge (See Battery on page23).
7. Check Engine Crankcase – Check and add oil if needed. See Engine Manual for specifications.
8. Fill Engine Fuel Tank – Fill fuel tank. DO NOT OVERFILL! See Filling Fuel Tank on page 16.
NOTE: See engine manual for fuel type.
9. Hardware – Check for loose hardware.
10. Check Safety Interlock System – Check to see that the interlock system operates correctly (See Safety Interlock System on page 14).
11.Lubrication – Lubricate all fittings per maintenance label under seat and check hydrostat oil level (See Lubricate Unit on page 24).
12. On 60-inch Decks: Remove the discharge chute from the transport position and place the discharge chute in the operating position.
13. Level Deck – Check unit to ensure deck level set at factory has been maintained (See Leveling the Mower Deck on page 30).
14. Check Function of all Controls – Ensure unit runs and performs properly.
WARNING: FAILURE OF INTERLOCK together with improper operation can result in severe personal injury.
WARNING: FAILURE OF CONTROLS could result in death or serious injury.
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