Ariens 991056, 99105600 (101-999999) Owner’s Manual

MAX ZOOM

Owner/Operator Manual

Models

991056- Max Zoom 2560 991065- Max Zoom 2552

_ _ ENGLISH

FRAN(_AIS

03790900B 9/09

Printed in USA

InuP'__-1nil= [o_ [_o] _,lnul__,ln_

Safety ........................... 4

Assembly ....................... 10

Controls and Features ............. 11

Operation ....................... 12

Maintenance Schedule ............ 16

Service and Adjustments .......... 18

II_/ J;_o]_li_o,]i_o]_I

Storage ......................... 30

Accessories ..................... 30

Service Parts .................... 30

Specifications ................... 31

Warranty ........................ 34

NON-ENGLISH MANUALS

Manuals in languages other than

_, nglish may be obtained from your

-_ languages available for your

Dealer. Visit your dealer or www.ariens.com for a list of

equipment. Manuals printed in languages other

than English are also available as a free download on our website:

htt p://www.ariens.co m

MANUALES EN IDIOMAS DIFERENTES DEL INGLES

Puede obtener manuales en idiomas diferentes del ingles en su

distribuidor. Visite a su distribuidor o vaya a www.ariens.com para

obtener una lista de idiomas

disponibles para su equipo. Tambien puede imprimir manuales

en idiomas diferentes del ingles descargandolos gratuitamente de nuestra pagina Web:

htt p://www.ariens.co m

MANUELS NON ANGLAIS

Des manuels dans differentes langues sont disponibles chez

votre revendeur. Rendez-vous chez votre revendeur ou allez sur

le site www.ariens.com pour

consulter la liste des langues disponibles pour votre equipement.

Les manuels imprimes dans des langues differentes de I'anglais sont egalement disponibles en telechargement gratuit sur notre

site Web : htt p://www.ariens.co m

THE MANUAL

Before operation of unit, carefully and completely read your manuals. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.

All reference to left, right, front, or rear are given from operator sitting in the operation position and facing the direction of forward

travel.

SERVICE AND REPLACEMENT

PARTS

When ordering publications, replacement parts, or making service inquiries, know the

Model and Serial numbers of your unit and engine.

Numbers are located on the product registration form in the literature package. They are printed on a serial number label, located on the frame of your unit (Figure 1).

Serial Number Label

Figure 1

OF4300

GB-2

•RecordUnitModelandSerialnumbers here.

[

• Record Engine Model and Serial numbers here.

[

PRODUCT REGISTRATION

The Ariens dealer must register the product at the time of purchase. Registering the

product will help the company process warranty claims or contact you with the latest service information. All claims meeting

requirements during the limited warranty

period will be honored, whether or not the

product registration card is returned. Keep a

proof of purchase if you do not register your

unit. Customer Note: If the Dealer does not

return the product registration card to Ariens or go to www.ariens.com on the internet.

UNAUTHORIZED REPLACEMENT

PARTS

Use only Ariens replacement parts. The

replacement of any part on this equipment with anything other than an Ariens authorized

replacement part may adversely affect the

performance, durability, and safety of this unit and may void the warranty. Ariens disclaims

liability for any claims or damages, whether

regarding warranty, property damage,

personal injury or death arising out of the use of unauthorized replacement parts.

NOTE: To locate your nearest Ariens Dealer, go to www.ariens.com.

DISCLAIMER

Ariens reserves the right to discontinue, change, and improve its products at any time without public notice or obligation to the

purchaser. The descriptions and specifications contained in this manual were

in effect at printing. Equipment described within this manual may be optional. Some

illustrations may not be applicable to your

unit.

DEALER DELIVERY

Dealer should:

1. Test brakes after unit is assembled to be sure adjustment has not been disturbed

in shipment (See Parking Brake Interlock System on page 12). Wheel brakes are properly adjusted at factory.

2. Check the safety interlock system to make sure that it is functioning properly. With operator on seat, unit must not start unless steering levers are in neutral (N) and Power Takeoff (PTO) is disengaged (Off). Engine must stop if operator leaves seat when steering levers are in any drive position or PTO is engaged (On). See Safety Interlock System on page 12.

3. Fill out Original Purchaser Registration Card and return the card to Ariens.

4. Explain Limited Warranty Policy.

5. Explain recommended lubrication and maintenance. Advise customer on

adjustments. Instruct customer on controls and operation of unit. Discuss and emphasize the Safety Precautions. Give customer Owner/Operator, Parts, and Engine Manuals. Advise customer to thoroughly read and understand them.

Customer Note: Your Dealer has been provided complete set-up and preparation

instructions which must be completed prior to you taking delivery of this unit. The dealer is required to review important information in this manual with you before or upon delivery

of the unit or attachment.

GB-3

[,."Y-,1_1=1i'd

WARNING: This cutting machine is capable of amputating hands

and feet and throwing objects. Failure to observe the safety

instructions in the manuals and on decals could result in serious

injury or death. Slopes are a major factor related

to loss-of-control and tip-over accidents. Operation on all slopes requires extra caution.

Tragic accidents can occur if the operator is not alert to the presence of children. Never

assume that children will remain where you last saw them. Gasoline is extremely flammable

and the vapors are explosive, handle with care.

Disengage attachment, stop unit and engine, remove key, engage parking brake, and allow moving parts to stop before leaving operator's position.

SAFETY ALERT SYMBOL

These are safety alert symbols They mean: ,ATTENTION!

OL1253

•YOUR SAFETY IS INVOLVED!

When you see this symbol:

•BECOME ALERT!

•OBEY THE MESSAGE!

01_3900

SIGNAL WORDS

The safety alert symbols above and signal words below are used on decals and in this

manual. Read and understand all safety messages.

WARNING: POTENTIALLY

,_ HAZARDOUS SITUATION! If not

avoided, COULD RESULT in death or serious injury.

CAUTION: POTENTIALLY HAZARDOUS SITUATION! If not avoided, MAY RESULT in minor or moderate injury. It may also be used to alert against unsafe

practices.

NOTATIONS

NOTE: General reference information for

proper operation and maintenance practices. IMPORTANT: Specific procedures or

information required to prevent damage to unit or attachment.

PRACTICES AND LAWS

Practice usual and customary safe working precautions, for the benefit of yourself and others. Understand and follow all safety messages. Be alert to unsafe conditions and the possibility of minor, moderate, or serious injury or death. Learn applicable rules and laws in your area, including those that may restrict the age of the operator.

REQUIRED OPERATOR

TRAINING

Original purchaser of this unit was instructed by the seller on safe and proper operation. If unit is to be used by someone other than original purchaser (loaned, rented or sold), ALWAYS provide this manual and any needed safety training before operation.

SAFETY DECALS AND

LOCATIONS

ALWAYS replace missing or damaged Safety

Decals. Refer to Figure 2 for Safety Decal locations.

DANGER: IMMINENTLY

HAZARDOUS SITUATION! If not avoided, WILL RESULT in death or serious injury.

GB-4

Figure2

• DANGER! TO AVOID SERIOUS

INJURY OR DEATH

Read Owner/Operator Manual.

OL180I

• from unit while operating.

I0 ee chi'drenandothersawa

01_4370

Never direct discharge toward other people. Thrown objects can cause injury. Remove objects that could be thrown by

the blade.

0L0910

Look down and behind before and while backing.

0L4460

Keep children out of work area and under watchful care of a

responsible adult.

0L4470

NEVER CARRY CHILDREN.

2. DANGER! ROTATING PARTS

iE_ _ _1_1 while operating.

across. DO NOT operate on slopes

Go up and down slopes, not

over 10°.

OL4450

If machine stops going uphill, stop blade and back down slowly.

Avoid sudden turns.

Keep safety devices (guards, shields, switches, etc.) in place and working.

Check interlock system per manual before use.

Understand location and function of all controls.

Never allow operation by untrained persons.

Always keep feet and hands away from rotating parts.

OL3030

Always stand clear of discharge area. Do not direct discharge toward other people.

OL0910

Keep people away from unit

OL3292

OF1625

OL4480

GB-5

Shutoffengine,removekey,

orrepairunit.

readmanualbeforeyouadjust

OL4010

NO STEP! Always keep feet

_--_ away from rotating parts.

OL4420

3. WARNING!

Do not operate mower unless guards are in

operating position or bagger is attached.

Always stand clear of discharge

,_ area.

OL4430

Do not operate mower unless

bagger is attached or guards

are in operating position.

OL3320

4. HOT SURFACES!

DO NOT touch parts which are hot from operation. ALWAYS allow parts to cool.

OS073I

5. ROTATING PARTS

rotating parts. AVOID INJURY. Stay clear of

OF3450

6. DANGER!

rotating parts. AVOID INJURY. Stay clear of

©L4730

SAFETY RULES

Read, understand, and follow all safety practices in Owner/Operator Manual before beginning assembly. Failure to follow instructions could result in personal injury

and/or damage to unit.

ALWAYS remove key and/or wire from spark plug before assembly. Unintentional engine start up can cause death or serious injury.

Complete a walk around inspection of unit and work area to understand:

• Work area • Your unit • All safety decals

Determine which attachments are needed

and can be used safely.

Inspect unit before each use for: missing or damaged decals and shields, correctly operating safety interlock system, and deterioration of grass catchers. Replace or repair as needed.

ALWAYS check overhead and side clearances carefully before operation.

ALWAYS be aware of traffic when operating along streets or curbs.

Keep children and people away.

Keep children out of work area and under watchful care of a responsible adult.

Keep area of operation clear of all toys, pets, and debris. Thrown objects can cause injury.

Check for weak spots on docks, ramps or floors. Avoid uneven work areas and rough terrain. Stay alert for hidden hazards or traffic.

DO NOT operate near drop-offs, ditches, or embankments. Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Data indicates that operators, age 60 and above, are involved in a larger percentage of riding mower related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Read the entire Owner/Operator manual and other training material. If the operator or the mechanic cannot read the manual, it is the owner's responsibility to explain it to them. Only the user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.

Only trained adults may operate or service unit. Training includes actual operation.

Local regulations may restrict the age of the operator.

NEVER allow children to operate or play on or near unit. Be alert and shut off unit if

children enter area.

NEVER operate unit after or during the use of medication, drugs or alcohol. Safe operation requires your complete and unimpaired

attention at all times.

GB-6

DONOTwearlooseclothingorjewelryand

tiebackhairthatmaygetcaughtinrotating

parts.

Wearadequateoutergarments.

NEVERwearopensandalsorcanvasshoes

duringoperation.Wearadequatesafetygear,

protectiveglovesandfootwear.

Wearproperfootweartoimprovefootingon slipperysurfaces.

Alwayswearsafetygogglesorsafetyglasses withsideshieldswhenoperatingmower.

Movingpartscancutoramputatefingersora hand.Wrapblade(s)orwearglovesto

service.Onmultiblademowers,rotationof onebladewillcauseallbladestorotate.

NEVERplaceyourhandsoranypartofyour bodyorclothinginsideornearanymoving partwhileunitisrunning.

ALWAYSkeephandsandfeetawayfromall

rotatingpartsduringoperation.Rotatingparts

cancutoffbodyparts. ALWAYSkeepbodyandhandsawayfrom

pinholesornozzleswhichejecthydraulic

fluidunderpressure.

DONOTtouchpartswhicharehot.Allow partstocool.

ALWAYSkeephandsandfeetawayfromall

pinchpoints.

Fumesfromtheengineexhaustcancause deathorseriousinjury.DONOTrunenginein anenclosedarea.Alwaysprovidegood

ventilation.

Read,understand,andfollowallinstructions

inthemanualandonthemachinebefore starting.Understand:

Howtooperateallcontrols Thefunctionsofallcontrols

HowtoSTOPinanEmergency Brakingandsteeringcharacteristics Turningradiusandclearances

Keepsafetydevicesorguardsinplaceand functioningproperly.NEVERmodifyor

removesafetydevices.

Donotoperatewithouteitherentiregrass catcherorthedischargeguardinplace.

Stopenginebeforeremovinggrasscatcheror

uncloggingchute.

EnsureSafetyInterlockSystemisfunctioning

properly.DONOToperateunitifsafety

interlockisdamagedordisabled.

Startandoperateunitonlywhenseatedin operator'sposition.Steeringcontrollevers

mustbeinneutral,PTOdisengagedand

parkingbrakesetwhenstartingengine.

Usecarewhenapproachingblindcorners,

shrubs,treesorotherobjectsthatmay obscurevision.

Dust,smoke,fog,etc.canreducevisionand causeanaccident.Mowonlyindaylightor goodartificiallight.

Avoidslipperysurfaces.Alwaysbesureof yourfooting.

DONOTmowonwetgrass.Reduced tractioncouldcauseslidingandeffectthe machine'sstability.

Watchfortrafficwhenoperatingnearor crossingroadways.

Nevercarrypassengers.

DONOTtrytostabilizethemachineby puttingyourfootontheground.

Neverdirectdischargetowardspersonsor propertythatmaybeinjuredordamagedby thrownobjects.Useextremecautionon gravelsurfaces.

Alwaysstandclearofthedischargearea. ALWAYSdisengagePTO,stopunitand

engine,removekey,engageparkingbrake andallowmovingpartstostopbeforeleaving operator'sposition.

NeverengagePTOwhileraisingattachment orwhenattachmentisinraisedposition.

DONOToperateattoofastarate.DONOT changeenginegovernorsettingsorover- speedengine.Slowdownbeforeturning.

DONOToperateinreverseunlessabsolutely necessary.ALWAYSlookdownandbehind beforeandwhilebacking.

Stopandinspectequipmentifyoustrikean objectorifthereisanunusualvibration.

Repair,ifnecessary,beforerestarting.Never makeadjustmentsorrepairswiththeengine running.

Mowerbladesaresharpandcancutyou. Wraptheblade(s)orweargloves,anduse extracautionwhenservicingthem.NEVER weldorstraightenmowerblades.

Rotationofoneblademaycauserotationof theotherblades.

Takeallpossibleprecautionswhenleaving unitunattended.Shutoffengine.Remove wirefromsparkplugandsecureitawayfrom sparkplug.

ALWAYSremovekeytopreventunauthorized

use.

Know the weight of loads. Limit loads to those you can safely control and the unit can safely

handle.

GB-7

DisengagePTOwhenattachmentisnotin use.ALWAYSturnoffpowertoattachment

whentravelling,crossingdriveways,etc.

Mowupanddownslopes,notacrossthem. Donotoperateonslopesover10°maximum. UseofaRolloverProtectionSystem(ROPS)

isrecommendedforslopeoperation.See

AttachmentsandAccessories. Alwayswearaseatbeltwhenoperatingunit

usingaRolloverProtectionSystem(ROPS). Keepallmovementsontheslopeslow and

gradual. Do not make sudden changes in speed or direction.

Avoid starting or stopping on the slope. If tires

lose traction, disengage the blades and proceed slowly straight down the slope.

If you cannot back up a slope or you feel uneasy on it, do not mow it.

DO NOT park on slopes unless necessary. When parking on slope always chock or block wheels. Always set parking brake.

Use a slow speed. Tires may lose traction on slopes even though the brakes are functioning properly.

Do not bypass transmission when on a slope. Tow only with a machine that has a hitch

designed for towing. Do not attach towed equipment except at the hitch point.

Follow the manufacturer's recommendations for weight limits for towed equipment and

towing on slopes.

NEVER allow children or others in or on towed equipment.

On slopes, the weight of the towed equipment

may cause loss of control. Travel slowly and allow extra distance to stop.

Use extra care when loading or unloading

unit onto trailer or truck.

Secure unit chassis to transport vehicle.

NEVER secure from rods or linkages that could be damaged.

DO NOT transport machine while engine is

running. ALWAYS turn off power to attachment and

shut off fuel when transporting unit.

Keep unit free of debris. Clean up oil or fuel spills.

This product is equipped with an internal combustion type engine. DO NOT use unit on or near any unimproved, forest-covered or

brush covered land unless exhaust system is equipped with a spark arrester meeting applicable local, state or federal laws. A spark arrester, if it is used, must be maintained in effective working order by operator.

Fuel is highly flammable and its vapors are explosive. Handle with care. Use an approved fuel container.

NO smoking, NO sparks, NO flames. ALWAYS allow engine to cool before servicing.

NEVER fill fuel tank when engine is running or hot from operation.

NEVER fill or drain fuel tank indoors.

Replace fuel cap securely and clean up spilled fuel.

Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always

place containers on the ground away from your vehicle before filling.

When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock- open device.

If fuel is spilled on clothing, change clothing immediately.

Avoid Electric Shock. Objects contacting both battery terminals at the same time may result in injury and unit damage. DO NOT reverse battery connections.

Reverse connections may result in sparks which can cause serious injury. Always connect positive (+) lead of charger to positive (+) terminal, and negative (-) lead to negative (-) terminal.

ALWAYS disconnect negative (-) cable FIRST and positive (+) cable SECOND. ALWAYS connect positive (+) cable FIRST, and negative (-)cable SECOND.

Explosive Gases from battery can cause death or serious injury. Poisonous battery

fluid contains sulfuric acid and its contact with skin, eyes or clothing can cause severe

chemical burns.

No flames, No sparks, No smoking near battery.

ALWAYS wear safety glasses and protective gear near battery. Use insulated tools.

DO NOT TIP battery beyond a 45 ° angle in any direction.

ALWAYS keep batteries out of reach of children.

GB-8

Batteryposts,terminalsandrelated

accessoriescontainleadandlead compounds,chemicalsknowntotheStateof

Californiatocausecancerandreproductive harm.Washhandsafterhandling.

ALWAYSblockwheelsandknowalljack standsarestrongandsecureandwillhold weightofunitduringmaintenance.

Releasepressureslowlyfromcomponents

withstoredenergy.

NEVERattempttomakeanyadjustmentsto unitwhileengineisrunning(exceptwhere

specificallyrecommended).Stopengine,

removekeyorsparkplugwireandwaitforall movingpartstostopbeforeservicingor

cleaning.

Checkparkingbrakeoperationfrequently.

Adjustandserviceasrequired. ALWAYSmaintainunitinsafeoperating

condition.Damagedorwornoutmufflercan causefireorexplosion.

Maintainorreplacesafetyandinstruction labels,asnecessary.

NEVERstoreunitwithfuelinfueltank,inside abuildingwhereanyignitionsourcesare present.

Shutofffuelandallowenginetocool completelybeforestoringinclosedareaor coveringunit.

Cleangrassanddebrisfromunit,especially fromaroundmufflerandengine,tohelp preventfires.

Forextendedstorage,shutofffuelandclean unitthoroughly.Seeenginemanualforproper storage.

Lowercuttingdeckunlessapositive mechanicallockisused.

Useonlyattachmentsoraccessories designedforyourunit.

Checkallhardwareatregularintervals, especiallybladeattachmentbolts.Keepall hardwareproperlytightened.

Checkattachmentcomponentsfrequently.If wornordamaged,replacewith manufacturer'srecommendedparts.

GB-9

WARNING:AVOIDINJURY. Readandunderstandentire

Safety section before proceeding.

UNIT ASSEMBLY

Package Contents:

Unit,Mower Deck and Literature Pack

Preparation Checklist

Refer to the Owner/Operator manual as required.

1. Unpack Unit - Remove shrink wrap and packaging materials.

2. Remove Unit From Container - Open Bypass Valves (dump valves) (See Moving the Unff with the Engine Off on page 15).

Push unit from container onto a level surface. Close the bypass valves.

3. Tires - See Specifications on page 31.

CAUTION: Avoid injury! Explosive separation of tire and rim parts is

possible when they are serviced incorrectly:

Do not attempt to mount a tire without the proper equipment and experience to perform the job.

Do not inflate the tires above the recommended

pressure. Do not weld or heat a wheel and tire assembly. Heat can

cause an increase in air pressure resulting in an

explosion. Welding can structurally weaken or

deform the wheel. Do not stand in front or over

the tire assembly when inflating. Use a clip-on

chuck and extension hose long enough to allow you to

stand to one side.

4. Seat - See Seat Adjustments on page 13 and Service Position on page 18.

5. Position Steering Levers - Remove eccentric spacers and rotate steering levers to the operating position. Reinstall spacers. Tighten hardware securely. See Aligning the Steering Levers (Figure 14) on page 24.

1 2 1

1. Steering Levers

2. Seat Figure 3

6. Battery - Remove battery from unit and charge (See Battery on page 22).

7. Check Engine Crankcase - Check and add oil if needed. See Engine Manual for specifications.

8. Fill Engine Fuel Tank - Add clean fuel to the fuel tank.

NOTE: See engine manual for fuel type.

9. Hardware - Check for loose hardware.

10. Check Safety Interlock System - Check to see that the interlock system operates correctly (See Safety Interlock System on page 12).

WARNING: FAILURE OF

INTERLOCK together with improper operation can result in

severe personal injury.

11. Lubrication - Lubricate all fittings per maintenance label under seat and check

hydrostat oil level (See Lubricate Unit on page 23).

12. On 60-inch Decks: Remove the discharge chute from the transport

position and place the discharge chute in the operating position.

13. Level Deck - Check unit to ensure deck level set at factory has been maintained

(See Leveling the Mower Deck on page 28).

14. Check Function of all Controls - Ensure unit runs and performs properly.

WARNING: FAILURE OF

,_ CONTROLS could result in death

or serious injury.

3. Mounting Hardware

OF314I

GB - 10

Eo_o_o_,,.".] _-_N_IJlI_ ___nnLU_t_'_

OF4035 OF4095

o_o9o o_oe5

1. Fuel Tanks and Caps

2. Steering Levers

3. Hydraulic Oil Reservoir

4. Ignition Switch

5. Hour Meter

6. Throttle Lever

7. Choke Control

8. Power Take Off (PTO) Switch

Figure 4

9. Battery

10. Fuel Shut Off Valve

11. Mower Lift Pedal

12. Mower Deck

13. Mower Lift Lock

14. Seat Adjustment Lever

15. Parking Brake

16. Bypass Valve Lever

GB- 11

Eel_ :1-':r_,_lIIICe]_I

WARNING: AVOID INJURY.

Read and understand entire Safety section before proceeding.

CONTROLS AND FEATURES

See Figure 4 for Controls and Features locations.

Safety Interlock System

WARNING: Safety interlock system failure and improper

operation of unit can result in death or serious injury. Test this

system each time the unit is operated. If this system does not

function as described, do not operate until repairs are made.

Perform the following tests to ensure the safety interlock system is working properly. If the unit does not perform as stated, contact your Ariens dealer for repairs.

NOTE: When the parking brake is engaged, the steering levers are locked in neutral.

Test SteeringLeversPTO BrakeParkingEngine STARTING INTERLOCK

Neutral Off Engaged Starts

2 Neutral On Engaged

3 Neutral Off Dis-

engaged OPERATING INTERLOCK (ENGINE ON) 4" Neutral On Engaged Shuts Off

5* Neutral Off Dis- Shuts Off

engaged

Operator lifts off seat.

Parking Brake Interlock System

With the parking brake engaged, the steering

levers must be locked in neutral.

With the parking brake disengaged, the engine must not start and the engine must shut off if the operator leaves the seat.

Doesn't Start

Steering Levers

The steering levers control speed and direction. In addition, they will stop the unit.

A. For reverse travel, pull both steering

control levers backward.

B. For straight forward travel, push both

steering control levers forward.

C. To turn left, pull the left back or push

the right steering control lever forward or a combination of both.

D. To turn right, pull the right back or

push the left steering control lever

forward or a combination of both.

To stop, return both steering levers to neutral.

NOTE: The steering controls are mechanically locked in neutral whenever the parking brake is engaged.

NOTE: Aggressive turning can scuff or damage lawns. ALWAYS keep both wheels rotating when making sharp turns. DO NOT make turns with inside wheel completely stopped. To obtain minimum turning radius, slowly reverse inside wheel while moving outside wheel slowly forward.

Ignition Switch

Operate the ignition switch with the removable key.

The switch has three positions: Off (1), On (2)

and Start (3). To start the engine, turn the key to

Start, then release to On. To stop the engine, turn

the key to Off.

GB - 12

Drive

Neutral

{[ IE)IB

Choke Control

Push the choke lever

forward to start a cold engine. Pull the choke

lever to the rear when the

engine gets warm.

Throttle Lever

The throttle lever changes the engine speed. Move the throttle lever to Fast (1) to increase engine speed.

Move the lever to Slow (2)

to decrease engine speed.

OF1700

Bypass Valve Lever

Pull the lever back to set

the pump in neutral and

move the unit with the

engine off.

Push the lever in to set the pump in the drive position

and operate the unit.

Mower Lift Pedal

OF1700

Mower lift pedal raises and lowers mower deck for mowing or transport.

Transport:

Push mower lift pedal all the way forward until lift lock engages.

Cutting Height:

Put cutting height adjustment pin in desired hole. Push mower lift pedal forward and hold it while pushing down on the lift lock. Slowly lower mower lift pedal until deck lift contacts cutting height adjustment pin.

Fuel Shut-Off Valve Use this valve to control

fuel flow from left or right fuel tank.

Open the valve to operate the engine. Turn the valve to "Off" when storing or transporting the unit.

÷(®)÷

_P'OF 1740

Parking Brake Lever

1. Pull lever up to engage

parking brake.

2. Push lever down to disengage parking brake.

Seat Adjustments

OFF OE026I

(PTO) switch to "Off" position to disengage mower blades.

NOTE: The engine will not start unless the

steering control levers are in the neutral

position, the PTO switch is in the "Off" position and parking brake is set.

Power Take Off (PTO)

Switch

Power take off (PTO) switch engages and disengages the mower

blades.

Pull the power take off

(PTO) switch to "On"

position to engage mower

blades.

Push the power take off

_k ARNING: Make all seat

adjustments with unit stationary, parking brake on and engine shut

off.

To adjust seat forward or backward:

1. While seated, pull seat adjustment lever outward and slide seat into desired

position.

2. Release lever and slide seat forward or back to lock seat into position.

GB - 13

Hour Meter

Records total number of hours the engine has

been run. IMPORTANT: Keep a

record of Hour Meter readings for

recommended Lubrication

and Maintenance

intervals.

NOTE: For accurate readings be sure Ignition Switch is OFF when unit is not in operation.

FILLING FUEL TANK

WARNING: AVOID INJURY.

Read and understand entire Safety section before proceeding.

Add fuel to Fuel Tank as needed. See your

Engine Manual for correct type and grade of

fuel.

To add fuel to the fuel tank:

1. Place unit in an open or well-ventilated open area.

2. Stop the engine and allow it to cool.

3. Clean the fuel cap and the area around the fuel cap to prevent dirt from entering the fuel tank. Remove the cap from the

fuel tank.

4. Fill the fuel tank to within 1 in. (25 mm) below bottom of filler neck.

5. Replace fuel cap and tighten.

6. Clean up any spilled fuel.

GASOLINE

IMPORTANT: ALWAYS use gasoline that

meets the following guidelines:

Clean, fresh gasoline. A minimum of 87 octane/87 AKI (91

nON). High altitude use may require a different octane. Consult your engine

manual. Gasoline with up to 10% ethanol

(gasohol) or up to 15% MTBE (methyl tertiary butyl ether) is acceptable.

Use of any gasoline other than those approved above may void the engine warranty. If the pumps are not marked for the content of alcohol or ethers,

check ethanol and MTBE levels with the fuel supplier.

Do not modify the fuel system to use different fuels.

Never mix oil and gasoline.

NOTE: All gasoline is not the same. If the engine experiences starting or performance problems after using a new gasoline, switch to a different fuel provider or fuel brand.

IMPORTANT: Excessively oxygenated or reformulated fuels (fuels blended with alcohols or ethers) can damage the fuel system or cause performance problems. If any undesirable operating problems occur, use a gasoline with a lower percentage of

alcohol or ether.

Fuel Stabilizer

Gasoline left in the fuel system for extended periods without a stabilizer will deteriorate, resulting in gum deposits in the system. These deposits can damage the carburetor and the fuel hoses, filter and tank. Prevent deposits from forming in the fuel system during storage by adding a quality fuel

stabilizer to the fuel. Follow the recommended mix ratio found on the fuel stabilizer container.

PRE-START

,_ CAUTION: Make sure all

hardware is tight, all safety devices are in place and all

adjustments are made correctly.

1. Check Safety Interlock System

If this system does not function as described do not operate until repairs are made.

2. Check Air Cleaner Check air filter for dirt. Clean as required.

Follow Engine Manual Maintenance Schedule.

3. Check Engine Fuel and Crankcase Oil

Check and add fuel if required. Check that engine crankcase oil is full. Follow Engine

Manual Maintenance Schedule.

4. Check Tire Pressure See Specifications on page 31 for correct tire

pressure.

5. Check Hydraulic Fluid Level See Check Hydraulic Fluid Level on page 19.

6. Adjust Seat

Be sure all controls can be reached safely from operator's position.

7. Set Cutting Height

Make sure the deck is set to the correct cutting height.

GB - 14

STOPPING IN AN EMERGENCY

The unit can be stopped immediately at any time by turning the ignition key to the "Off"

position.

STARTING AND SHUT OFF

CAUTION: Read entire Owner/Operator Manual, Clutch

Manual, and Engine Manual first. DO NOT attempt to start engine

at this time.

To start the engine:

1. Make sure the steering levers are in neutral.

2. Put the PTO switch in the "Off" position.

3. Engage parking brake.

4. If the engine is cold, move the choke control to the "On" position. If the engine is warm or hot, do not use choke.

5. Move the throttle to 3/4 "Fast" position. See Engine Manual for detailed

instructions.

6. Put the ignition key in the switch and turn it to the "Start" position.

7. As soon as the engine starts, release the key.

8. Move the choke control to the "Off" position from the "Choke" position. Wait

until the engine is running smoothly before operation.

To stop the engine:

1. Bring the steering levers to neutral. Disengage the PTO and engage the parking brake.

2. Move the throttle lever to the "Slow" position.

3. Turn the ignition key to the "Off" position.

TO MOW WITH UNIT

Operate the unit only when seated in the

operator's position.

1. Start the engine. Let the engine warm until it is running smoothly.

2. Release parking brake.

5. Turn ON the PTO switch to engage the mower.

IMPORTANT: Never engage the PTO if the mower is plugged with grass or other material. This may cause damage to the

electric clutch.

6. Move throttle control to fast.

7. Move the steering levers forward to obtain a slow ground speed.

8. To disengage the mower, move the PTO switch to the "Off" position.

9. When you know how to operate the unit, select a speed appropriate to your mowing conditions.

PARKING

To park the unit:

1. Bring the steering levers to neutral. Turn off PTO.

2. Move the throttle lever to the "Slow" position.

3. Engage the parking brake.

4. Lower the attachment.

5. Turn the ignition key to the "Off" position and remove the key.

MOVING THE UNIT WITH THE ENGINE OFF

IMPORTANT: Never tow unit.

1. Shut OFF engine.

2. Place seat in the service position (See Service Position on page 18).

3. Pull the right and left bypass levers to the neutral position.

,_ WARNING: Do not bypass

transmission when on a slope.

4. Disengage parking brake.

5. Push unit to desired location.

6. Engage parking brake.

7. Push the right and left bypass levers to the drive position.

,_ WARNING: Move the steering

control levers slowly and keep the throttle control lever at slow

speed until you learn how to operate the unit.

3. Bring the steering levers to neutral.

4. Slow the engine down to about 3/4 speed.

GB- 15

PushLeverIntoDrivePosition

PullLeverOuttotheNeutralPosition

FOR BEST PERFORMANCE

Cut grass when it is dry.

Keep mower blades sharp. Keep mower deck properly levelled.

Adjust anti-scalp rollers to prevent scalping.

Do not set height of cut too low. For very tall

grass, mow twice.

Do not travel too fast. Mow with the engine set at full throttle.

When mulching, only remove 1/3 of grass length per cutting. Do not cut more than 1 inch (2.54 cm) at any one time.

Discharge clippings into areas already cut.

Vary cutting pattern with each mowing.

Do not allow grass or debris to collect inside

of mower deck. Clean after each use.

OF4105 Figure5

©F4110

WARNING: AVOID INJURY. Read and understand entire

Safety section before proceeding.

Proper maintenance can prolong the life of unit. The following charts show the

recommended service schedule. More

frequent service may be required due to working conditions (heavy loads, high ambient temperatures, dusty conditions, or airborne debris).

See the maintenance instructions in the Engine Manual for additional information.

GB - 16

Period Task

Service

Check Safety Interlock

failure and improper operation of unit can

_, ARNING: Safety interlock system

result in death or serious injury. Test this system each time the unit is operated. If

this system does not function as described, do not operate until repairs are

made. See Safety Interlock System on page 12.

Check Parking Brake See Parking Brake Interlock System on page 12. Interlock System

Check Hydraulic Fluid Check hydraulic oil level mark on cap/dipstick. Add

Check Tires

Each

Use

Clean Unit

Follow Engine Manual Maintenance Schedule

Every Check Mower Blades Check mower blades for wear. Sharpen or replace

25 as needed. See Mower Blades on page 20.

Hours

20W50 engine oil as needed. Do not overfill. See Check Hydraulic Fluid Level on page 19.

See Specifications on page 31for correct tire pressure.

separation of tire and rim parts is possible

CAUTION: Avoid injury! Explosive

when they are serviced incorrectly:

Do not attempt to mount a tire without the proper equipment and experience to perform the job.

Do not inflate the tires above the recommended pressure.

Do not weld or heat a wheel and tire assembly. Heat can cause an increase inair

pressure resulting in an explosion. Welding can structurally weaken or deform the

wheel.

Do not stand in front or over the tire assembly when inflating. Use a clip-on

chuck and extension hose long enough to allow you to stand to one side.

Clean engine, battery, seat, mower deck, etc. of dirt and debris. Do not use solvents, hard cleaners, or

abrasives. Do not spray the unit with water, especially when

the unit is warm from operation. Water can seep into bearings and damage them.

NOTE: Protect painted surfaces with automotive type wax.

Perform scheduled engine maintenance. Refer to engine manual for detailed instructions.

Check Air Filter Check air filter for dirt. Clean as required. Follow

Every

50 Lubricate Unit Oil all pivot points and pin connections. Grease

Hours

Check Brake Gap Adjust gap if necessary. See Adjusting the Parking

Engine Manual for maintenance schedule.

lube fittings. See Lubricate Unit on page 23.

Brake on page 25.

GB - 17

Period Service Task

Clean Battery Keep battery and its terminals clean. See Clean

Battery on page 22.

Every Check Fasteners Check mower blade mounting hardware and all

100 fasteners. Tighten all nuts and bolts to their correct

Hours torque value.

Check Belts Replace worn or deteriorated belts. See Replacing

Every Change Hydraulic Fluid Drain hydraulic fluid tank, replace hydraulic oil filter,

400 and Filter* refill system. See Hydraulic Fluid on page 19.

Hours

*Change hydraulic fluid and filter after the first 75 hours of operation and then every 400 hours.

other fasteners. Replace missing or damaged

Mower Belts on page 26 and Replacing the Hydro Pump Belt on page 26.

[,.__]_ I':I _,II; r_,11]_lL.."]lII_v4=1_,/ I(,."]

Ariens Dealers will provide any service which

may be required to keep your unit operating at peak efficiency. Should engine service be required, it can be obtained from a Ariens Dealer or the engine manufacturer's

authorized service center.

WARNING: AVOID INJURY. Read and understand entire

Safety section before proceeding.

5. When service is complete, lower seat and secure with wing knob or hex nut.

1 2

,_ CAUTION: HOT SURFACES

may result in injury. DO NOT touch engine or drive parts which

are hot from operation. Allow parts to cool before servicing.

SERVICE POSITION

1. Place unit on a flat level surface. ALWAYS stop engine. Ensure unit is

secure and will not tip over. Strap and clamp onto lift if used.

2. Place steering levers in neutral and engage parking brake.

3. Remove wing knob.

4. Tip seat forward (Figure 6).

_ CAUTION: Be sure footing is

secure to accomodate weight shift of seat when rotating it into

service position.

GB - 18

1. Service Position

2. Steering Levers

3. Parking Brake

4. Battery

Figure 6

HYDRAULIC FLUID

WARNING: HYDRAULIC FLUID

can result in severe burns. Fluid in hydraulic system can penetrate

skin and result in serious injury or death.

Be sure to stop the engine before doing any work on hydraulic parts.

Keep body and hands away from pin holes or nozzles which expel hydraulic fluid when under pressure. Use paper or

cardboard, not hands, to search for leaks.

Ensure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to system. FOREIGN FLUID INJECTED INTO BODY can result in

gangrene. Fluid must be surgically removed within a few hours by a doctor familiar with this form of injury.

Check Hydraulic Fluid Level

Check the system with the unit cold and parked on a flat, level surface.

Then run the unit for about one minute and

recheck the levels.

To Add Hydraulic Fluid:

1. Remove the cap from the expansion tank.

2. Fill the expansion tank with 20W-50 engine oil with an SL API classification

until oil level reaches the cold fill line on the tank.

3. Install the expansion tank cap and then purge the system. See Purging the Hydraulic System on page 20.

The hydraulic fluid should be at the cold fill line of the expansion tank.

Figure 7

Change Hydraulic Fluid and Filter

NOTE: Change hydraulic fluid and filter after the first 75 hours of operation and then every 400 hours. Use 20W-50 engine oil with an SL

API classification.

1. Place container under oil filter to catch oil.

2. Remove the filter guard and oil filter from the transaxle.

3. Remove the oil drain plug or fitting from the inlet port and allow the transaxle to drain completely.

4. Clean the filter mounting surface and then lubricate rubber gasket on new oil

filter with clean hydraulic oil.

5. Spin new oil filter onto filter housing until it makes contact. Tighten oil filter

another 3/4 turn.

6. Install the filter guards removed in step 2. Tighten the mounting screws to 65 Ibf-in (7.3 N°m).

7. Fill with 20W-50 engine oil with an SL

API classification until oil appears at the

bottom of the drain plug (about 2 quarts per transaxle). Install the drain plug and tighten it to 180 Ibf-in (20.3 N°m).

8. Repeat steps 1-7 for the other transaxle.

9. Follow the instructions in To Add Hydraulic Fluid: on page 19.

GB - 19

1.DrainPlug

2.OilFilter

3.FilterGuard

4.MountingHardware Figure8

Purging the Hydraulic System

WARNING: This adjustment requires operating the engine.

Use extreme care to avoid contact with moving parts and hot

surfaces. Be sure rear of unit is well supported and secure before

starting engine.

MOWER BLADES Remove

_t AUTION: Use sturdy gloves or

padding to protect hands when working with mower blades.

1. Turn the engine off. Remove the ignition key. Remove the ignition wire from the spark plugs.

2. Remove the bolts, cup washer, and blades from the spindle shafts.

Replace

1. Put the blades, cup washers, and the bolts back on the spindle shafts.

2. Tighten the bolts to a torque of 115-160 Ibf-ft (156-217 N°m).

3. Replace the ignition wire on the spark plugs.

1. With the unit up to and facing a wall, jack up the unit so that both drive wheels are off the ground.

2. Disengage the parking brake and put the transaxle bypass levers in the neutral position. See Moving the Unff with the Engine Off on page 15.

3. Start the engine and slowly move the steering levers in forward and reverse

five or six times.

4. Stop the engine and put the transaxle bypass levers in the drive position. See Moving the Unit with the Engine Off on page 15.

5. Start the engine and slowly move the steering levers in forward and reverse

five or six times.

6. Stop the engine, check the oil level and add oil as needed.

7. Repeat steps 2-6 until the transaxles operate smoothly in forward and reverse at normal speeds without excessive

noise.

GB - 20

1. Blade

2. Cup Washer

3. Bolt Figure 9

Sharpen the Mower Blades

DO NOT Sharpen to This Pattern

mower blades while on unit. An

,_ CAUTION: DO NOT sharpen

unbalanced mower blade will cause excessive vibration and

eventual damage to unit. Check mower blade balance before

reinstalling blades. NEVER weld or straighten bent

blades.

1. Remove mower blade from unit.

Discard mower blade if:

More than 1/2 in. (1.27 cm) of metal is removed.

Air lifts become eroded. Blade is bent or broken.

2. Sharpen mower blade by removing an equal amount of material from each end of mower blade. DO NOT change angle of cutting edge or round the corner of the

mower blade.

3. Check mower blade balance. Slide mower blade on an unthreaded

bolt. A balanced blade should remain in a horizontal position. If either end of

mower blade moves downward, sharpen the heavy end until blade is balanced.

4. Install mower blade(s) on unit.

5. Tighten the bolts to a torque of

115-160 Ibf-ft (156-217 N°m).

1/2 in. (1.27 cm)

3 OT0792

Sharpen to This Pattern

1. Cutting Edge 3. Air Lift

2. Square Erosion Corner 4. Air Lift

GB - 21

Figure 10

BATTERY

WARNING: AVOID INJURY. Read and understand entire

Safety section before proceeding.

WARNING: Battery posts, terminals and related accessories

contain lead and lead compounds, chemicals known to

the State of California to cause cancer and reproductive harm.

Wash hands after handling.

Unit comes equipped with a maintenance-

free battery that requires no regular

maintenance except cleaning the terminals.

Remove Battery

1. Shut OFF engine. Engage parking brake. Remove the ignition key.

2. Place seat in the service position (See Maintenance Schedule on page 16).

3. Disconnect cables from battery (negative, then positive)(Figure 11).

4. Remove hold down and remove battery.

Replace Battery

1. Replace battery and secure with battery hold down.

2. Reconnect cables to battery (positive, then negative). Position boot over positive terminal.

3. Return seat to operating position.

Clean Battery Keep battery and its terminals clean. Inspect

every 100 operating hours or monthly for best

performance.

1. Negative 2. Positive terminal terminal

3. Battery

Figure 11

1. Remove battery from unit. See Remove Battery on page 22.

2. Clean terminals and battery cable ends

with wire brush.

3. Coat terminals with dielectric grease or petroleum jelly.

4. Replace battery. See Replace Batteryon page 22.

Charging the Battery

Battery Electrolyte First Aid

Follow First Aid directions for contact with

battery fluid.

External Contact: Flush with water. Eyes: Flush with water for at least 15

minutes and get medical attention immediately!

Internal Contact: Drink large quantities of water. Follow with Milk of Magnesia, beaten egg or vegetable oil. Get medical attention immediately!

In case of internal contact, DO NOT induce

vomiting! IMPORTANT: DO NOT fast charge. Charging

at a higher rate will damage or destroy battery. ONLY use an automatic charger designed for use with your battery.

ALWAYS follow information provided on battery by battery manufacturer. Contact battery manufacturer for extensive instructions to charge battery.

1. Remove battery from unit. See Remove Battery on page 22.

2. Place battery on bench or other well- ventilated place.

GB - 22

3.Connectpositive(+)leadofchargerto positive(+)terminal,andnegative(-) leadtonegative(-)terminal.

4.Chargebatteryaccordingtochargerand batterymanufacturers'instructions.

5.Replacebattery.SeeReplace Batteryon

page 22.

Jump-Starting Ariens does not recommend jump-starting

your unit. Jump-starting can damage engine and electrical system components. See your engine manual for more detailed information.

LUBRICATE UNIT

Apply oil at all pivot points and pin connections.

OF1794

R LUBRICA- QTY LOCATION INTER- E TION VAL

F 1 REPACK 2 CASTER 400 Hrs

OIL ALL PIVOT 50 Hrs

POINTS, PIN

CONNEC-

Figure 12

PIVOT

TIONS

3. Remove the drive wheels from the unit.

4. Start the engine, run engine at full throttle, and release the parking brake.

5. Move the steering levers from Forward to Reverse several times to make sure

controls are free. Then return steering levers to neutral position.

6. Check wheel(s) for movement.

NOTE: The right and left hydraulic pumps are

adjusted the same way.

7. If a wheel moves, adjust the return to neutral mechanism on the hydraulic pump:

a. Loosen the return to neutral screw

on the pump.

b. Slowly move the speed and

direction control bracket clockwise or counterclockwise until the

wheel stops moving.

c. Hold the stop bracket in position

and tighten the return to neutral screw on the pump.

8. Move steering levers from Forward to Reverse several times and return

steering levers to neutral position. Check wheel(s) for movement.

9. If wheel is still moving, repeat steps 7 and 8.

10. Shut OFF engine.

11. Replace drive wheels.

Axle Direction

..................._ Returnto Neutral

Adjusting Screw

STEERING CONTROL NEUTRAL

ADJUSTMENT

Eliminating Excessive Creeping of

the Unit (Figure 13)

,_ WARNING: This adjustmentrequires operating the engine.

Use extreme care to avoid contact with moving parts and hot

surfaces. Be sure rear of unit is well supported and secure before

starting engine.

1. If hydraulic system is cold, run unit for a minimum of five minutes, then shut OFF

engine.

2. With the unit up to and facing a wall, jack up the unit so that both drive wheels are off the ground.

GB - 23

Figure 13

Speed and Direction

Control Arm

Aligning the Steering Levers

(Figure 14)

1. Shut OFF engine. Engage parking brake. Remove the ignition key.

2. Place seat in the service position (See Service Position on page 18).

3. Loosen brake interlock on the same side as steering lever to be adjusted.

4. Loosen tie rod jam nuts and turn tie rod until steering levers are aligned.

5. Tighten jam nut on tie rod, tighten brake interlock.

ADJUSTING THE UNIT TO TRACK STRAIGHT

WARNING: Prior to adjusting the tracking of the unit, shut OFF

engine, engage parking brake, and remove the ignition key.

Check and adjust tire pressure. Increase pressure on side unit tracks to. DO NOT

exceed maximum recommended tire pressure (See Specifications on page 31 ).

If tire pressure adjustment does not solve tracking problem, adjust the limiter bolts on the stop bracket (Figure 15). Front bolts adjust forward and rear bolts adjust reverse.

Lengthen the limiter bolt (move closer to lever) on side which is too fast.

1. Tie-Rod Jam 4. Brake Nut Interlock

2. Tie-Rod 5. Hydrostatic

3. Steering Transmission Lever

Figure 14 OF3381

GB - 24

1. Limiter Bolt

2. Jam Nut

3. Steering Lever

Figure 15

4. Stop Bracket

ADJUSTING THE HEIGHT OF THE

STEERING LEVER HANDLES

NOTE: Align handlebars by adjusting

eccentric spacer until the height of

handlebars are the same.

1. Remove mounting hardware and move handlebar up or down until the steering levers are at the appropriate height.

2. Install mounting hardware. 1 3

4 OF4315

1. Handle 3. Steering Lever

2. Eccentric 4. Mounting Spacer Hardware

Figure 16

ADJUSTING THE PARKING

BRAKE

The parking brake should not need adjustment, however if the parking brake

does not hold the unit properly, the brake may

need adjustment. Check Adjustment

NOTE: Be sure to check the parking brake on both sides of the unit (Figure 17).

1. Engage parking brake and set both transmission bypass valves to the

neutral position. See Moving the Unit with the Engine Off on page 15.

2. Push the unit forward. If the unit easily rolls forward the

transmission brakes are not fully engaging. Tighten the brake cable to

fully engage the brake lever on the transmission.

Adjust the Parking Brake

1. Disengage the parking brake.

2. Loosen the nuts on the parking brake cable adjuster and then turn the adjuster until the cable is taut, not tight.

3. Engage the parking brake and check the adjustment. Repeat as needed.

4. Tighten the nuts.

NOTE: Set both bypass valves to the drive

_osition when finished adjusting the brake.

1. Parking Brake Cable

2. Adjuster

3. Nuts Figure 17

PTO BELT

WARNING: MOVING PARTS can cut or amputate body parts.

ALWAYS wait for moving parts to stop before performing

maintenance or service.

CAUTION: DAMAGED OR

_, WORN BELTS may result in

injury and/or damage to unit. Check belts for excessive wear or

cracks often.

PTO Belt Access

1. Properly stop and park unit (See Operation on page 12).

2. Lower the mower.

3. Place seat in most rearward position.

4. Remove belt covers.

5. Place foot board in open position (Figure 18).

GB - 25

1 2

1.Footboardin 2.SupportFrame openposition 3.Pivot

Figure18

ReplacingMowerBelts NOTE:Longmowerbeltmustberemovedto

removeshortmowerbelt.

CAUTION:Usecarewhen releasingidlerspringtension. Keepbodypartswellawayfrom

idlerswhenperformingthis operation.

1.Slowlyreleasethetensiononthelong

mowerbeltidleruntilallthetensionis removedfromthesprings.

2.Removelongmowerbeltfromleftblade spindleandremovefromdeck.

3.Slowlyreleasethetensionontheshort

beltidleruntilallthetensionisremoved fromthesprings.

4.Removeshortmowerbeltfromright bladespindleandfromdeck.Idlerpivot boltmustbeloosenedslightlytogain

clearancetoremovebeltfromunder idlerpulley(Figure19).

5.Arrangenewmowerbelt(s)ondeck (shortbeltfirst).Retightenshortmower beltidlerpivotbolt.Installbeltson

sheaves.Putbeltsontocentersheave last.

6.Replacebeltcoversandreturnfoot boardtoclosedposition.

1.PTOMowerBelt

2.MowerDriveBelt

3.Springs

4.MowerDriveBeltIdler

5.PTOMowerBeltIdler

6.MowerClutchSheave

7.CenterSheave Figure19

Replacing the Hydro Pump Belt

1. Properly stop and park unit (See Operation on page 12).

2. Remove the PTO belt from the mower clutch sheave (See Replacing Mower

Belts on page 26).

CAUTION: Use care when releasing idler spring tension.

Keep body parts well away from idlers when performing this operation.

3. Slowly release the tension on the hydro pump belt idler until all the tension is removed from the springs.

4. Remove old hydro pump belt from right hand hydrostat sheave first (Figure 20).

5. Install new hydro pump belt by positioning belt on sheaves. Put belt onto right hand hydrostat sheave last.

6. Replace long mower belt on mower clutch sheave. See Replacing Mower Belts on page 26.

GB - 26

Lowest Cutting

Height

OF1631

1. Hydro Belt

2. Spring

3. Idler

4. Engine Sheave

5. Right Hand Hydrostat

Figure 20

MOWER DECKS

Anti-scalp Roller Adjustment

The anti-scalp rollers are set at the factory for typical mowing height, but can be adjusted for

high or low cutting conditions (Figure 21).

Anti-Scalp rollers are intended to prevent

lawn scalping, not to control cutting height. For a very high cutting height, set the anti-

scalp rollers in the lowest position on the

bracket. For a very low cutting height, set the anti-

scalp rollers in the highest position on the

bracket. NOTE: There are four anti-scalp rollers on

the outside of the mower deck and four anti- scalp rollers on the inside of the mower deck.

Make sure all anti-scalp rollers are set at the

same height.

6. Left Hand Hydrostat

7. Clutch

8. Clutch Anchor

Hig Cutting Height

Figure 21

Removing the Mower Deck

1. Remove PTO belt (See Replacing Mower Belts on page 26).

WARNING: AVOID INJURY.

Mower lift arms and mower lift pedal could cause severe injury if

they are not locked before removing the mower deck.

ALWAYS lock mower deck lift before removing the deck.

2. Lock the mower deck in the service position.

Push the mower lift pedal forward between cutting height number 4 and number 5 to align the holes in the deck

lift shaft and the deck lift cover. Insert the cutting height pin in the holes on the side

of the deck lift cover so it passes all the

way through the deck lift cover and

shaft.

IMPORTANT: The mower lift arms are not locked unless the cutting height adjustment

pin passes all the way through both the deck lift cover and shaft.

NOTE: Support the mower deck on blocks or jack stands before disconnecting link chains from mower lift arms to prevent the deck from falling.

3. Remove link chains from mower lift arms. Note hole location on mower lift

arms for replacement.

4. Remove the mower mounting pins connecting the mower mounting arms to

the deck.

5. Slide mower deck out from under unit.

GB - 27

1.MowerLift Arm

2.LinkChain

3.Mower Mounting

Arm

4.Mower Mounting

5.MowerLift Arms

Locked

Figure22 OF3765

Installing the Mower Deck (Figure 22)

1. Slide mower deck under unit.

2. Connect mower mounting arms to deck with mower mounting pins.

3. Install link chains on the mower lift arms in the same holes they were removed

from.

4. Install PTO mower belt (See Replacing Mower Belts on page 26).

5. Level mower deck (See Leveling the Mower Deck on page 28).

Leveling the Mower Deck

These adjustments should be made on a

level surface with the tires inflated to the

correct air pressure.

Check Blade Level and Pitch

1. Raise mower deck to a 3 in. (7.62 cm) cutting height.

2. Shut off engine. Engage parking brake. Remove the ignition key.

NOTE: Place blocks under the bottom edge of the deck, not under the reinforcement bar welded along deck face.

3. Place blocks at each corner of the deck to support the weight of the deck.

4. Turn the blades so the blade ends point left to right across the width of the deck.

5. Measure the distance between the ground and cutting edge of the blade on

the left blade (Left position in Figure 23) and on the right blade (Right position in Figure 23). Distances should be within 3/16 in. (4.7 mm). If they are not, raise the low side of the deck using the height adjusters on the deck lift brackets (see Figure 24).

6. After deck is level side to side, check the deck front to back pitch.

7. Turn the blades so the blade ends point

front to back as shown in Figure 23.

8. Measure the distance between the ground and the cutting edge of the

middle blade at the front of the deck (Front position in Figure 23) and

between the ground the cutting edge of the left and right blades at the rear of the deck (Rear position in Figure 23).

9. The cutting edge at the front of the deck (Front position in Figure 23) should be 1/8 in. (3.18 mm) lower than the cutting edges at the rear of the deck (Rear position in Figure 23).

10. If measurements are out of range, raise the low side of the deck using the height adjusters on the deck lift brackets (see Figure 24). Be sure to raise the deck evenly to keep the deck level side to

side.

NOTE: Pitching the front of the blades lower than the rear provides a balance between cut quality and the power needed to cut grass. Certain cutting conditions require the deck to be pitched with the rear of the blades lower than the front. Heeling the deck this way requires more engine power but can provide better cut quality.

11. Remove the blocks from under the deck.

GB - 28

BladeSide-to-SideLevel

BladeFront-to-BackPitch

Front

Rear

Figure23

Adjust Blade Height

Level and pitch the mower with the height

adjusters on each deck lift bracket

(Figure 24).

Loosen the jam nut on the deck lift bracket bolt about 1/4 turn to reduce

clamp load on the height adjusters. Loosen the jam nut on the deck adjuster

bolt and then turn the bolt clockwise to raise the deck or counterclockwise to

lower the deck. Tighten both jam nuts.

Height

Adjusters

CLUTCH ADJUSTMENT

If clutch fails to engage or disengage properly or begins to make abnormal noise, check the air gap adjustment at the three inspection

slots. To check:

1. Stop engine, remove key and wait for all hot parts to cool.

2. Measure the air gap between the armature and the rotor.

Minimum: A .016" feeler gauge should slide between armature and rotor with

slight contact. Maximum: A .020" feeler gauge should

slide between armature and rotor with slight contact.

3. Repeat for each inspection slot.

To adjust:

1. If necessary, loosen gap adjustment nuts until a .016" feeler gauge fits

between armature and rotor.

2. Slide a .020" feeler gauge between armature and rotor.

3. Tighten gap adjustment nut until there is slight contact on feeler gauge.

4. Repeat steps 1 - 3 at each inspection slot.

NOTE: Adjust air gap as evenly as possible.

5. Start unit, engage and disengage PTO.

6. Shut off unit.

7. Recheck air gap and adjust if needed.

3 2 1

1. Armature 4. Gap

2. Rotor Adjustment

3. Inspection Nut Slot Figure 25 OGlS00

DO NOT place blocks under

reinforcement bar.

Figure 24

GB - 29

WARNING:AVOIDINJURY.

,_, Read and understand entire

Safety section before proceeding.

SHORT TERM

NEVER spray unit with high-pressure water

or store unit outdoors.

Inspect unit for visible signs of wear, breakage or damage.

Keep all nuts, bolts and screws properly

tightened and know unit is in safe working condition.

Store unit in a cool, dry protected area. LONG TERM

Clean unit thoroughly with mild soap and low pressure water and lubricate (See Lubricate Unff on page 23 in Maintenance). Touch up

all scratched painted surfaces.

Remove weight from wheels by putting blocks under frame or axle.

When storing unit for extended periods of time, remove all fuel from tank and carburetor

(run dry). Refer to Engine Manual. Clean and charge the battery. Charge battery

every three to four weeks when storing unit.

Fuel System Gasoline left in the fuel system for extended

periods without a stabilizer will deteriorate,

resulting in gum deposits in the system. These deposits can damage the carburetor and the fuel hoses, filter and tank. Prevent deposits from forming in the fuel system during storage by adding a quality fuel

stabilizer to the fuel. Follow the

recommended mix ratio found on the fuel stabilizer container.

To treat the fuel system for storage:

1. Add fuel stabilizer according to manufacturers' instructions.

2. Run engine for at least 10 minutes after adding stabilizer to allow it to reach the

ca rburetor.

NEVER store the engine with fuel in the fuel tank inside of a building with potential sources of ignition.

To Take the Unit Out of Storage

1. Refer to the engine service manual to prepare the engine for service.

2. Put fresh, clean fuel in the fuel tank.

3. Begin the maintenance schedule.

4. Charge and install the battery.

Part No.

79206400

79206500

79100500 79100800

79206800

79202700 79102500

79102600

89100200 89100300

Part No.

21542700

21541400

21545100 21541700

21541500

07200026 07200028 07211500

03253800 03253900

Description Mulching Kit 52" Decks

(991065) Mulching Kit 60" Decks

(991056) Striper Kit Discharge Cover Kit

(991065) Discharge Cover Kit

(991056) Headlight Kit Bagger Adapter Kit - 60"

Decks Bagger Adapter Kit - 52"

Decks CZ-HD 2-Bag Bagger

HD Series Bagger

Description

1 Air Filter - Kohler

Courage

1 Engine Oil Filter -

Kohler Courage 2 Hydraulic Oil Filter 2 Spark Plug - Kohler

Courage 1 Fuel Filter - Kohler

Courage 1 PTO Belt - 52" Decks

1 PTO Belt - 60" Decks 1 Traction (Hydro Pump)

Belt 1 Blade - 52" Decks 1 Blade - 60" Decks

GB - 30

+ 78 hidden pages