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Ariens
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991056
Owner’s Manual
108 pgs9.82 Mb0
User Manual
36 pgs6.55 Mb0
User Manual
68 pgs2.02 Mb0
Table of contents
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Ariens 991056, 991065 User Manual

Max Zoom
Parts Manual
Models
991056 - Max Zoom 2560 991065 - Max Zoom 2552
03790600B 9/09
Printed in USA
THE MANUAL
PRODUCT REGISTRATION
For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063 1/16 .563 9/16 .125 1/8 .625 5/8 .188 3/16 .688 11/16 .250 1/4 .750 3/4 .313 5/16 .813 13/16 .375 3/8 .875 7/8 .438 7/16 .938 15/16 .500 1/2 1.00 1
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to www.ariens.com
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit. They will guide you through safe and proper
operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals,
go to step number two.
2. Contact Your Dealer. Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak efficiency.
A factory trained staff is available to support your equipment needs. They stock genuine Ariens parts and lubrican ts m anufa ctured with the sam e preci sion and skill as the original.
If your questions are not resolved by the support staff, ask for the manager or owner.
When contacting your Dealer supply your model and serial numbers.
• Record Engine Model and Serial numbers here:
UNAUTHORIZED REPLACEMENT PARTS
Use only Ariens replacement parts. The replacement of any part on this vehicle with anything other than a Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
TO SPEED PARTS ORDERING:
1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
2
MODELS
Model 991056
25hp Kohler Courage with 60-Inch Mower Deck Serial No. 000101 and up
Model 991065
25hp Kohler Courage with 52-Inch Mower Deck Serial No. 000101 and up
TABLE OF CONTENTS
DECALS
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MAIN FRAME
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
POWER PLANT
Engine and Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fuel Tanks and Hoses . . . . . . . . . . . . . . . . . . . . . . . 11
DRIVE TRAIN
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hydro-Gear Hydrostatic Pump . . . . . . . . . . . . . . . . 14
Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Brakes and Linkage . . . . . . . . . . . . . . . . . . . . . . . . 20
HYDRAULICS
Mechanical Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
OPERATOR CONTROLS
Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ELECTRICAL
Continuity Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 26
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
MOWER DECKS
Deck, Discharge Chute, Anti-Scalp Rollers, & Belt
Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Mounting Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Mounting Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Belts, Spindles, Idlers and Mower Blades . . . . . . . . 34
3
© Copyright 2009 Ariens Company
Model 991056, 065
3
4
3
2
5
PD0260
5
5
1

DECALS

Item Part No. Qty. Description
1 07756000 1 Decal, Danger Fan 2 07754100 2 Decal, Hot Surface 3 07731400 2 Decal, Mower Pan Danger 4 07742300 1 Decal, Warning 5 69110000 1 Set, Decal Common Danger/Fuel
4

DECALS

Spring length range is 13 - 13.25" (33-33.6 cm,) measured at a 3" (7.6 cm) cutting height. Adjust
Measure spring
length here
00465400
03271900
07700005A
S
)
m
)
c
7
2
8
4
PD0250
5
3
10
9
1
6
11
12
13
14
Model 991056, 065
Item Part No. Qty. Description
1 05305100 1 Decal, American Flag 2 07800112 1 Decal, Ariens Since 19 33 3 00260000 1 Decal, Control Panel 4 07757500 1 Decal, Parking Brake Lever 5 00166400 1 Decal, Height of Cut 6 03271900 2 Decal, ZT Hood 7 00465400 1 Decal, Belt Diagram 8 07757600 1 Decal, Instructional Steering
9 03790400 1 Decal, Max Zoom 10 07700005 1 Decal, Maintenance Instru cti ons 1 1 03818400 1 Decal, 60” (056)
07800026 1 Decal, 52” (065)
12 03818500 1 Decal, Deck Feature 13 03818600 1 Decal, Powered by Kohler 14 078001 13 1 Decal, 25HP
pring length range is
13 - 13.25" (33-33.6 cm,
easured at a 3" (7.6 cm utting height. Adjust
5
Model 991056, 065
4
5
2
6
3
1
7
5
9
11
10
8
5
5
10
11
9
5
5

FRAME

6

FRAME

Item Part No. Qty. Description
1 03735251 1 52-60" Main Frame 2 06530400 2 Nut, Spin Lock Flange .312-18 3 02989059 1 Kick Plate 4 03251551 1 Ariens Zoom Bumper Weldment 5 07415400 12 Screw, Tapping .38-16 x .75 Hex Washer Head 6 07533600 2 Bumper, Rubber 7 00298959 1 Panel, Inspection 8 00462351 1 Heat Shield 9 05948700 2 Bolt, Hex .38-16 x 1.00 Grade 5
10 06545500 2 Nut, Nyloc Flange .38-16
11 06435900 2 Washer, Flat Steel .438 x 1.00 x .083
Model 991056, 065
7
Model 991056, 065
PD0300
7
7
6
2
5
4
1
3
8
10
9
9
10
3
11
11
12
12

SEAT

Item Part No. Qty. Description
1 03829400 1 Assembly, Seat with Armrests 2 06545400 4 Nut, Nyloc Flange 5/16-18 3 05500901 2 Bushing, Flange .515 x .750 x .745 x 1.00 4 02982751 1 Weldment, Seat Plate 5 03255700 1 Weldment, Seat Shaft 6 07000034 2 Bolt, Shoulder EP .38-16 x .30 Hex 7 06545500 1 Nut, .38-16 Nyloc Flange 8 06224100 2 Bolt, Round Head Square Neck .38-16 x 1.25 Grade 5
9 08300021 2 Spring, Seat 10 06444000 2 Washer, Flat-Steel .406 x 1.00 x .188 11 06533500 2 Nut, Coupling .375-16 x 1.75 12 00337700 2 Hub Cap
8

ENGINE AND CLUTCH

1
2
18
14
15
16
5
4
3
17
7
10
6
12
11
9
8
13
19
Model 991056, 065
Item Part No. Qty. Description
1 08200426 1 Engine, 25HP Kohler Courage
2 00470400 1 Muffler, Kohler Engine
3 06308600 4 Washer, Locking .31 x .078 Reg
4 05933100 4 Screw, Cap .31-18 x .75 Socket Head
5 03772951 1 Guard, Clutch Wire
6 06308700 1 Washer, Locking-EXT.391 x .682 x .036
7 06602700 1 Key, Square .25 x .625 x .25 SAE 8630 OR SAE 1035
8 03766851 1 Anchor, Ogura Clutch
9 07000104 4 Screw, Tapping Hex Was her Head .38- 16 x 1.50 10 07300436 1 Sheave, 4.831 x 1.002 Engine 11 00200665 1 Clutch Assembly, OGURA 12 06443600 1 Washer, Flat-Steel .469 x 2.00 x .25 13 05900036 1 Bolt, Hex .44-20 x 2.50 Grade 5 14 00588700 1 Hose, Hydraulic .38-11-0K M6N0-F6J0 15 05946900 1 Bolt, Hex .31-18 x 1.00 Grade 5 16 06545400 1 Nut, .31-18 Nyloc Flange 17 03278100 22.0” Hose, Gas Line Low Perm 18 03278800 1 Clamp, Fuel Line 19 05500202 1 Spacer, 1.002ID x 1.75 OD x .266
9
Model 991056, 065
1
8
10
11
3
12
3
17
9
16
15
14
13
5
4
3
7
2
6
19
18

HYDRO DRIVE

Item Part No. Qty. Description
1 07211500 1 Belt, 4L 67.47 Wrapped
2 05508900 1 Bushing, Sleeve .377 x .624 x .235
3 06545500 3 Nut, .38-16 Nyloc Flange
4 05500123 AR Bushing, 1.00 x 1.125 x 1.936
5 01581700 1 Bushing, Spacer .502 x .997 x 2.03
6 06500010 1 Nut .50-13 Nyloc Flange
7 03792900 AR Weldment, Hydro Drive Idler Arm
8 08300433 1 Spring, Extension
9 07000034 1 Bolt, Shoulder EP .38-16 x .30 Hex
10 05958400 1 Bolt, Hex .38-16 x 2.50 Grade 5
11 06529400 1 Nut, Locking-Center .375-16
12 05960000 1 Bolt, Hex .50-13 x 3.25 Grade 5 13 06223600 1 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 14 05963300 1 Bolt, Hex .38-16 x 2.00 Grade 5 15 06436200 1 Washer, Flat-Steel .406 x .812 x .065 16 07312500 1 Assembly, 4" Idler 17 00391900 1 Belt Finger 18 06436400 1 Washer, Flat-STL.511 x 1.441 x .125 19 03796200 1 Assembly, Idler Pivot Arm (Includes item 4 and 7)
10

FUEL TANKS AND HOSES

1
2
2
4
5
6
7
6
7
2
PD0482
9
8
11
12
2
3
3
3
A = See “Engine and Clutch”
2
14
13
10
3
15
16
A
Model 991056, 065
Item Part No. Qty. Description
1 09298200 1 Tank, Right Hand Fuel 2 07000018 8 Bolt, SEMS .31-18 x .62 3 03278800 5 Clamp, Fuel Line 4 00262700 1 Tank, Left Hand Fuel 5 09258200 1 Valve, Fuel 6 00273700 2 Cap, Fuel 7 03900400 2 Assembley, Medium Tank Fuel Pick-up 8 00257351 1 Panel, Control
9 06100137 2 Screw, Machine 10-24 x .50 10 06900320 1 Cable, Throttle 11 06900033 1 Cable, Choke 12 07517300 2 Cable Tie 13 03278100 3.38” Hose, .25 Low-PERM Bulk Gas 14 03278100 31.0” Hose, .25 Low-PERM Bulk Gas 15 06116700 4 Screw, Machine 10-24 x .50 Hex Washer Head 16 06536000 4 Nut, Locking-Nylon 10-24 with Insert
11
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