Ariens 99104000 (200-999999) Owner’s Manual

ZOOM HD

Owner/Operator Manual

Models

991039 - Zoom 2452 HD 991040- Zoom 2660 HD

03253300A 11/07

Printed in USA

iq-'_:]|= Eo]J[a_o]_/i;_/_ _]

Safety ........................... 4

Assembly ........................ 9

Controls and Features ............ 11

Operation ....................... 12

Maintenance Schedule ............ 16

I1_//t_o_o]_l

Service and Adjustments .......... 17

Storage ......................... 28

Accessories ..................... 29

Service Parts .................... 29

Specifications ................... 30

NON-ENGLISH MANUALS

Manuals in languages other than

,_ English may be obtained from your

[_ anguages available for your

Dealer. Visit your dealer or

www.ariens.com for a list of

equipment.

Manuals printed in languages other

than English are also available as a free download on our website:

http://www.ariens.com

MANUALES EN IDIOMAS DIFERENTES DEL INGLES

Puede obtener manuales en

idiomas diferentes del ingles en su distribuidor. Visite a su distribuidor

o vaya a www.ariens.com para obtener una lista de idiomas

disponibles para su equipo. Tambien puede imprimir manuales

en idiomas diferentes del ingles descargandolos gratuitamente de nuestra pagina Web:

http://www.ariens.com

Manuels non anglais

Des manuels dans differentes

,_ langues sont disponibles chez

votre revendeur. Rendez-vous chez votre revendeur ou allez sur

THE MANUAL

Before operation of unit, carefully and completely read your manuals. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.

All reference to left, right, front, or rear are given from operator sitting in the operation

position and facing the direction of forward travel.

SERVICE AND REPLACEMENT

PARTS

When ordering publications, replacement

parts, or making service inquiries, know the

Model and Serial numbers of your unit and engine.

Numbers are located on the product

registration form in the literature package. They are printed on a serial number label,

located on the frame of your unit (Figure 1).

Serial Number Label

-1 le site www.ariens.com pour

consulter la liste des langues disponibles pour votre equipement.

Les manuels imprimes dans des langues differentes de I'anglais sont egalement disponibles en telechargement gratuit sur notre

site Web :

http://www.ariens.com

GB -2

Figure 1

OF1612

•RecordUnitModelandSerialnumbers here.

[

• Record Engine Model and Serial numbers here.

[

PRODUCT REGISTRATION

The Ariens dealer must register the product at the time of purchase. Registering the

product will help the company process warranty claims or contact you with the latest service information. All claims meeting

requirements during the limited warranty

period will be honored, whether or not the

product registration card is returned. Keep a

proof of purchase if you do not register your

unit.

Customer Note: If the Dealer does not

return the product registration card to Ariens or go to www.ariens.com on the internet.

UNAUTHORIZED REPLACEMENT

PARTS

Use only Ariens replacement parts. The

replacement of any part on this equipment with anything other than an Ariens authorized

replacement part may adversely affect the

performance, durability, and safety of this unit and may void the warranty. Ariens disclaims

liability for any claims or damages, whether

regarding warranty, property damage,

personal injury or death arising out of the use of unauthorized replacement parts.

NOTE: To locate your nearest Ariens Dealer, go to www.ariens.com.

DISCLAIMER

Ariens reserves the right to discontinue, change, and improve its products at any time without public notice or obligation to the

purchaser. The descriptions and specifications contained in this manual were

in effect at printing. Equipment described within this manual may be optional. Some

illustrations may not be applicable to your

unit.

DEALER DELIVERY

Dealer should:

1. Test brakes after unit is assembled to be sure adjustment has not been disturbed

in shipment (See Parking Brake Interlock System on page 12). Wheel brakes are properly adjusted at factory.

2. Check the safety interlock system to make sure that it is functioning properly. With operator on seat, unit must not start unless steering levers are in neutral (N) and Power Takeoff (PTO) is disengaged (Off). Engine must stop if operator leaves seat when steering levers are in any drive position or PTO is engaged (On). See Safety Interlock System on page 12.

3. Fill out Original Purchaser Registration Card and return the card to Ariens.

4. Explain Limited Warranty Policy.

5. Explain recommended lubrication and maintenance. Advise customer on

adjustments. Instruct customer on controls and operation of unit. Discuss and emphasize the Safety Precautions. Give customer Owner/Operator, Parts, and Engine Manuals. Advise customer to thoroughly read and understand them.

Customer Note: Your Dealer has been provided complete set-up and preparation

instructions which must be completed prior to you taking delivery of this unit. The dealer is required to review important information in this manual with you before or upon delivery

of the unit or attachment.

GB-3

_."Y-'_=1=1i'4

WARNING: This cutting machine

is capable of amputating hands

and feet and throwing objects.

Failure to observe the safety instructions in the manuals and

on decals could result in serious

injury or death.

Slopes are a major factor related to loss-of-control and tip-over accidents. Operation on all slopes

requires extra caution. Tragic accidents can occur if the

operator is not alert to the

presence of children. Never assume that children will remain

where you last saw them.

Gasoline is extremely flammable and the vapors are explosive,

handle with care.

Disengage attachment, stop unit and engine, remove key, engage

parking brake, and allow moving

parts to stop before leaving operator's position.

SAFETY ALERT

SYMBOL

These are safety alert

symbols. They mean: ,ATTENTION!

0LI253

•YOUR SAFETY IS

INVOLVED!

When you see this symbol:

•BECOME ALERT7

•OBEY THE MESSAGE!

0L3900

SIGNAL WORDS

The safety alert symbols above and signal words below are used on decals and in this

manual. Read and understand all safety messages.

,_ WARNING: POTENTIALLY

HAZARDOUS SITUATION! If not avoided, COULD RESULT in death or serious injury.

CAUTION: POTENTIALLY HAZARDOUS SITUATION! If not

avoided, MAY RESULT in minor or moderate injury. It may also be

used to alert against unsafe practices.

NOTATIONS

NOTE: General reference information for proper operation and maintenance practices.

IMPORTANT: Specific procedures or information required to prevent damage to

unit or attachment.

PRACTICES AND LAWS

Practice usual and customary safe working precautions, for the benefit of yourself and

others. Understand and follow all safety

messages. Be alert to unsafe conditions and

the possibility of minor, moderate, or serious

injury or death. Learn applicable rules and laws in your area, including those that may restrict the age of the operator.

REQUIRED OPERATOR

TRAINING

Original purchaser of this unit was instructed by the seller on safe and proper operation. If

unit is to be used by someone other than original purchaser (loaned, rented or sold), ALWAYS provide this manual and any

needed safety training before operation.

SAFETY DECALS AND

LOCATIONS

ALWAYS replace missing or damaged Safety

Decals. Refer to Figure 2 for Safety Decal

locations.

DANGER: IMMINENTLY HAZARDOUS SITUATION! If not avoided, WILL RESULT in death or serious injury.

GB -4

Figure 2

OF0002

• DANGER! TO AVOID SERIOUS

INJURY OR DEATH

Read Owner/Operator Manual.

OL1801

Keep children and others away from unit while operating.

OL4370

Never direct discharge toward other people. Thrown objects

can cause injury. Remove objects that could be thrown by

the blade.

OL0910

Look down and behind before and while backing.

OL4460

Keep children out of work area and under watchful care of a

responsible adult.

OL4470

NEVER CARRY CHILDREN.

OL4480GO up and down slopes, not

across.

If machine stops going uphill, stop blade and back down slowly.

Avoid sudden turns.

Keep safety devices (guards, shields, switches, etc.) in place and working.

Check interlock system per manual before use.

Understand location and function of all controls.

Never allow operation by untrained persons.

2. DANGER! ROTATING PARTS

Always keep feet and hands away from rotating parts.

OL3030

Always stand clear of discharge area. Do not direct discharge toward other people.

OL0910

Keep people away from unit

ID _1_ I while operating.

OL3292

-- Shut off engine, remove key,

or repair unit. read manual before you adjust

OL4010

GB-5

NOSTEP!Alwayskeepfeet

_ _ awayfromrotatingparts.

(@,,}

OL4420

3. WARNING!

Do not operate mower unless guards are in operating position or bagger is attached.

Always stand clear of discharge

area.

OL4430

Do not operate mower unless bagger is attached or guards are in operating position.

OL3320

4. HOT SURFACES!

DO NOT touch parts which are hot from operation. ALWAYS allow parts to cool.

©S0731

5. ROTATING PARTS

rotating parts.

[_ AVOID INJURY. Stay clear of

OF3450

6. DANGER!

rotating parts.

AVOID INJURY. Stay clear of

OL4730

SAFETY RULES

Read, understand, and follow all safety practices in Owner/Operator Manual before beginning assembly. Failure to follow instructions could result in personal injury and!or damage to unit.

ALWAYS remove key and!or wire from spark plug before assembly. Unintentional engine start up can cause death or serious injury.

Complete a walk around inspection of unit and work area to understand:

• Work area • Your unit • All safety decals

Determine which attachments are needed and can be used safely.

Inspect unit before each use for: missing or damaged decals and shields, correctly operating safety interlock system, and deterioration of grass catchers. Replace or

repair as needed. ALWAYS check overhead and side

clearances carefully before operation. ALWAYS be aware of traffic when operating along streets or curbs.

Keep children and people away.

Keep children out of work area and under watchful care of a responsible adult.

Keep area of operation clear of all toys, pets, and debris. Thrown objects can cause injury.

Check for weak spots on docks, ramps or floors. Avoid uneven work areas and rough terrain. Stay alert for hidden hazards or traffic.

DO NOT operate near drop-offs, ditches, or embankments. Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Data indicates that operators, age 60 and above, are involved in a larger percentage of

riding mower related injuries. These operators should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious

injury.

Read the entire Owner/Operator manual and other training material. If the operator or the

mechanic cannot read the manual, it is the owner's responsibility to explain it to them.

Only the user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.

Only trained adults may operate or service

unit. Training includes actual operation.

Local regulations may restrict the age of the operator.

NEVER allow children to operate or play on or near unit. Be alert and shut off unit if children enter area.

NEVER operate unit after or during the use of

medication, drugs or alcohol. Safe operation

requires your complete and unimpaired attention at all times.

DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating

parts. Wear adequate outer garments.

NEVER wear open sandals or canvas shoes during operation. Wear adequate safety gear,

protective gloves and footwear. Wear proper footwear to improve footing on

slippery surfaces.

GB -6

Alwayswearsafetygogglesorsafetyglasses withsideshieldswhenoperatingmower.

Movingpartscancutoramputatefingersora hand.Wrapblade(s)orwearglovesto

service.Onmultiblademowers,rotationof onebladewillcauseallbladestorotate.

NEVERplaceyourhandsoranypartofyour bodyorclothinginsideornearanymoving partwhileunitisrunning.

ALWAYSkeephandsandfeetawayfromall

rotatingpartsduringoperation.Rotatingparts

cancutoffbodyparts. ALWAYSkeepbodyandhandsawayfrom

pinholesornozzleswhichejecthydraulic

fluidunderpressure.

DONOTtouchpartswhicharehot.Allow partstocool.

ALWAYSkeephandsandfeetawayfromall

pinchpoints.

Fumesfromtheengineexhaustcancause deathorseriousinjury.DONOTrunenginein anenclosedarea.Alwaysprovidegood

ventilation.

Read,understand,andfollowallinstructions

inthemanualandonthemachinebefore starting.Understand:

Howtooperateallcontrols Thefunctionsofallcontrols

HowtoSTOPinanEmergency Brakingandsteeringcharacteristics Turningradiusandclearances

Keepsafetydevicesorguardsinplaceand functioningproperly.NEVERmodifyor

removesafetydevices.

Donotoperatewithouteitherentiregrass catcherorthedischargeguardinplace.

Stopenginebeforeremovinggrasscatcheror

uncloggingchute.

EnsureSafetyInterlockSystemisfunctioning

properly.DONOToperateunitifsafety

interlockisdamagedordisabled.

Startandoperateunitonlywhenseatedin operator'sposition.Steeringcontrollevers

mustbeinneutral,PTOdisengagedand

parkingbrakesetwhenstartingengine.

Usecarewhenapproachingblindcorners, shrubs,treesorotherobjectsthatmay

obscurevision.

Dust,smoke,fog,etc.canreducevisionand causeanaccident.Mowonlyindaylightor goodartificiallight.

Avoidslipperysurfaces.Alwaysbesureof yourfooting.

DONOTmowonwetgrass.Reduced tractioncouldcauseslidingandeffectthe machine'sstability.

Watchfortrafficwhenoperatingnearor crossingroadways.

Nevercarrypassengers.

DONOTtrytostabilizethemachineby puttingyourfootontheground.

Neverdirectdischargetowardspersonsor propertythatmaybeinjuredordamagedby thrownobjects.Useextremecautionon gravelsurfaces.

Alwaysstandclearofthedischargearea. ALWAYSdisengagePTO,stopunitand

engine,removekey,engageparkingbrake andallowmovingpartstostopbeforeleaving operator'sposition.

NeverengagePTOwhileraisingattachment orwhenattachmentisinraisedposition.

DONOToperateattoofastarate.DONOT changeenginegovernorsettingsorover- speedengine.Slowdownbeforeturning.

DONOToperateinreverseunlessabsolutely necessary.ALWAYSlookdownandbehind beforeandwhilebacking.

Stopandinspectequipmentifyoustrikean objectorifthereisanunusualvibration.

Repair,ifnecessary,beforerestarting.Never makeadjustmentsorrepairswiththeengine running.

Mowerbladesaresharpandcancutyou. Wraptheblade(s)orweargloves,anduse extracautionwhenservicingthem.NEVER weldorstraightenmowerblades.

Rotationofoneblademaycauserotationof theotherblades.

Takeallpossibleprecautionswhenleaving unitunattended.Shutoffengine.Remove wirefromsparkplugandsecureitawayfrom sparkplug.

ALWAYSremovekeytopreventunauthorized

use.

Know the weight of loads. Limit loads to those you can safely control and the unit can safely

handle.

Disengage PTO when attachment is not in use. ALWAYS turn off power to attachment when travelling, crossing driveways, etc.

Mow up and down slopes, not across them.

Use of a Rollover Protection System (ROPS) is recommended for slope operation. See

Attachments and Accessories.

GB-7

Alwayswearaseatbeltwhenoperatingunit usingaRolloverProtectionSystem(ROPS). Keepallmovementsontheslopeslow and

gradual. Do not make sudden changes in speed or direction.

Avoid starting or stopping on the slope. Iftires lose traction, disengage the blades and proceed slowly straight down the slope.

If you cannot back up a slope or you feel uneasy on it, do not mow it.

DO NOT park on slopes unless necessary. When parking on slope always chock or block wheels. Always set parking brake.

Use a slow speed. Tires may lose traction on slopes even though the brakes are functioning properly.

Do not bypass transmission when on a slope. Tow only with a machine that has a hitch

designed for towing. Do not attach towed equipment except at the hitch point. Follow the manufacturer's recommendations

for weight limits for towed equipment and towing on slopes. NEVER allow children or others in or on

towed equipment. On slopes, the weight of the towed equipment

may cause loss of control. Travel slowly and allow extra distance to stop. Use extra care when loading or unloading

unit onto trailer or truck. Secure unit chassis to transport vehicle.

NEVER secure from rods or linkages that could be damaged.

DO NOT transport machine while engine is running.

ALWAYS turn off power to attachment and shut off fuel when transporting unit.

Keep unit free of debris. Clean up oil or fuel spills.

This product is equipped with an internal combustion type engine. DO NOT use unit on or near any unimproved, forest-covered or brush covered land unless exhaust system is equipped with a spark arrester meeting applicable local, state or federal laws. A spark

arrester, if it is used, must be maintained in effective working order by operator.

Fuel is highly flammable and its vapors are explosive. Handle with care. Use an approved fuel container.

NO smoking, NO sparks, NO flames. ALWAYS allow engine to cool before servicing.

NEVER fill fuel tank when engine is running or hot from operation.

NEVER fill or drain fuel tank indoors. Replace fuel cap securely and clean up

spilled fuel.

Never fill containers inside a vehicle or on a

truck or trailer bed with a plastic liner. Always

place containers on the ground away from

your vehicle before filling. When practical, remove gas-powered

equipment from the truck or trailer and refuel

it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a

gasoline dispenser nozzle.

Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock- open device.

If fuel is spilled on clothing, change clothing

immediately. Avoid Electric Shock. Objects contacting both

battery terminals at the same time may result

in injury and unit damage. DO NOT reverse

battery connections.

Reverse connections may result in sparks which can cause serious injury. Always connect positive (+) lead of charger to

positive (+) terminal, and negative (-) lead to

negative (-) terminal. ALWAYS disconnect negative (-) cable FIRST

and positive (+) cable SECOND. ALWAYS connect positive (+) cable FIRST, and

negative (-)cable SECOND.

Explosive Gases from battery can cause death or serious injury. Poisonous battery

fluid contains sulfuric acid and its contact with skin, eyes or clothing can cause severe

chemical burns.

No flames, No sparks, No smoking near

battery. ALWAYS wear safety glasses and protective

gear near battery. Use insulated tools.

DO NOT TIP battery beyond a 45° angle in any direction.

ALWAYS keep batteries out of reach of children.

Battery posts, terminals and related accessories contain lead and lead

compounds, chemicals known to the State of

California to cause cancer and reproductive

harm. Wash hands after handling. ALWAYS block wheels and know all jack

stands are strong and secure and will hold weight of unit during maintenance.

Release pressure slowly from components with stored energy.

GB -8

NEVERattempttomakeanyadjustmentsto unitwhileengineisrunning(exceptwhere

specificallyrecommended).Stopengine,

removekeyorsparkplugwireandwaitforall movingpartstostopbeforeservicingor

cleaning.

Checkparkingbrakeoperationfrequently.

Adjustandserviceasrequired. ALWAYSmaintainunitinsafeoperating

condition.Damagedorwornoutmufflercan causefireorexplosion.

Maintainorreplacesafetyandinstruction labels,asnecessary.

NEVERstoreunitwithfuelinfueltank,inside

abuildingwhereanyignitionsourcesare

present.

Shutofffuelandallowenginetocool completelybeforestoringinclosedareaor coveringunit.

I'-'_,$1=1_v_I:] t'l

Cleangrassanddebrisfromunit,especially fromaroundmufflerandengine,tohelp preventfires.

Forextendedstorage,shutofffuelandclean unitthoroughly.Seeenginemanualforproper storage.

Lowercuttingdeckunlessapositive mechanicallockisused.

Useonlyattachmentsoraccessories designedforyourunit.

Checkallhardwareatregularintervals, especiallybladeattachmentbolts.Keepall hardwareproperlytightened.

Checkattachmentcomponentsfrequently.If wornordamaged,replacewith manufacturer'srecommendedparts.

WARNING: AVOID INJURY. Read and understand entire

Safety section before proceeding.

UNIT ASSEMBLY

Package Contents:

Unit, Mower Deck and Literature Pack Preparation Checklist

Refer to the Owner/Operator manual as required.

1. Unpack Unit - Remove shrink wrap and packaging materials.

2. Remove Unit From Container - Open Bypass Valves (dump valves) (See Moving the Unff with the Engine Off on page 15).

Push unit from container onto a level surface. Close the bypass valves.

3. Tires - See Specifications on page 30.

_1 AUTION: Avoid injury! Explosive

separation of tire and rim parts is possible when they are serviced

incorrectly:

Do not attempt to mount a tire without the proper equipment and experience to perform the job.

Do not inflate the tires above the recommended

pressure. Do not weld or heat a wheel

and tire assembly. Heat can cause an increase in air

pressure resulting in an explosion. Welding can structurally weaken or

deform the wheel. Do not stand in front or over

the tire assembly when inflating. Use a clip-on

chuck and extension hose long enough to allow you to

stand to one side.

4. Seat - See Seat Adjustments on page 13 and Service Position on page 17.

5. Position Steering Levers- Rotate eccentric spacers to align handlebars. Tighten hardware securely. See Aligning the Steering Levers (Figure 14) on page 23.

6. Battery - Remove battery from unit and charge (See Battery on page 21).

GB-9

7.CheckEngineCrankcase-Checkand addoilifneeded.SeeEngineManualfor specifications.

8.FillEngineFuelTank-Addcleanfuelto

thefueltank.

IMPORTANT:RefertoEngineManualforfuel type.

9.Hardware-Checkforloosehardware.

10.CheckSafetyInterlockSystem-Check toseethattheinterlocksystemoperates correctly(SeeSafety Interlock System

on page 12).

,_ WARNING: FAILURE OF

!NTERLOCK together with improper operation can result in

severe personal injury.

11. Lubrication - Lubricate all fittings per

maintenance label under seat and check hydrostat oil level (See Lubricate Unff on

page 22).

12. Level Deck - Check unit to ensure deck

level set at factory has been maintained (See Leveling the Mower Deck on page 27).

13. Check Function of all Controls - Ensure

unit runs and performs properly.

WARNING: FAILURE OF

CONTROLS could result in death

or serious injury.

1. Steering Levers

2. Seat

2 1

3. Mounting Hardware

Figure 3 OF314I

GB- 10

OF4035 OF4095

o_o9o o_oe5

Figure 4

1. Fuel Tanks and Caps

2. Steering Levers

3. Hydraulic Oil Reservoir

4. Ignition Switch

5. Hour Meter

6. Throttle Lever

7. Choke Control

8. Power Take Off (PTO) Switch

9. Battery

10. Fuel Shut Off Valve

11. Mower Lift Pedal

12. Mower Deck

13. Mower Lift Lock

14. Seat Adjustment Lever

15. Parking Brake

16. Bypass Valve Lever

GB- 11

WARNING:AVOIDINJURY. Readandunderstandentire

Safety section before proceeding.

CONTROLS AND FEATURES

See Figure 4 for Controls and Features locations.

Safety Interlock System

Steering Levers

A ARNING: Safety interlock

Perform the following tests to ensure the safety interlock system is working properly. If the unit does not perform as stated, contact your Ariens dealer for repairs.

NOTE: When the parking brake is engaged, the steering levers are locked in neutral.

Test SteeringLeversPTO BrakeParkingEngine STARTING INTERLOCK

1 Neutral Off Engaged Starts

2 Neutral On Engaged Doesn't

3 Neutral Off Dis-

OPERATING INTERLOCK (ENGINE ON) 4" Neutral On Engaged Shuts Off

5* Neutral Off Dis- Shuts Off

Parking Brake Interlock System

With the parking brake engaged, the steering levers must be locked in neutral.

With the parking brake disengaged, the engine must not start and the engine must shut off if the operator leaves the seat.

system failure and improper operation of unit can result in

death or serious injury. Test this system each time the unit is

operated. If this system does not function as described, do not

operate until repairs are made.

Operator lifts off seat.

engaged

Start Doesn't

Start

The steering levers control speed and direction. In addition, they will stop the unit.

A. For reverse travel, pull both steering

control levers backward.

B. For straight forward travel, push both

steering control levers forward.

C. To turn left, pull the left back or push

the right steering control lever forward or a combination of both.

D. To turn right, pull the right back or

push the left steering control lever forward or a combination of both.

To stop, return both steering levers to neutral.

NOTE: The steering controls are mechanically locked in neutral whenever the parking brake is engaged.

NOTE: Aggressive turning can scuff or

damage lawns. ALWAYS keep both wheels

rotating when making sharp turns. DO NOT

make turns with inside wheel completely stopped. To obtain minimum turning radius, slowly reverse inside wheel while moving outside wheel slowly forward.

Ignition Switch

Operate the ignition switch

with the removable key.

The switch has three positions: Off (1), On (2)

and Start (3). To start the engine, turn the key to Start, then release to On. To stop the engine, turn the key to Off.

GB- 12

I\1

{[ ll;)lll

Drive

Neutral

Choke Control

Push the choke lever

forward to start a cold engine. Pull the choke

lever to the rear when the

engine gets warm.

Throttle Lever

The throttle lever changes the engine speed. Move

the throttle lever to Fast (1) to increase engine speed.

Move the lever to Slow (2)

to decrease engine speed.

OF1700

Bypass Valve Lever

Pull the lever back to set

the pump in neutral and

move the unit with the

engine off.

Push the lever in to set the pump in the drive position

and operate the unit.

Mower Lift Pedal

OF1700

Mower lift pedal raises and lowers mower

deck for mowing or transport. Transport:

Push mower lift pedal all the way forward until

lift lock engages. Cutting Height:

Put cutting height adjustment pin in desired hole. Push mower lift pedal forward and hold it while pushing down on the lift lock. Slowly lower mower lift pedal until deck lift contacts cutting height adjustment pin.

Fuel Shut-Off Valve

Use this valve to control fuel flow from left or right

fuel tank. Open the valve to

operate the engine. Turn the valve to "Off" when

storing or transporting the unit.

Parking Brake Lever

1. Pull lever up to engage

parking brake.

÷(Q)÷

_0F1740

2. Push lever down to disengage parking brake.

OFF OE026I

(PTO) switch to "Off" position to disengage mower blades.

NOTE: The engine will not start unless the

steering control levers are in the neutral

position, the PTO switch is in the "Off" position and parking brake is set.

Power Take Off (PTO) Switch

Power take off (PTO) switch engages and disengages the mower

blades.

Pull the power take off

(PTO) switch to "On"

position to engage mower

blades.

Push the power take off

Seat Adjustments

,_ WARNING: Make all seat

adjustments with unit stationary, parking brake on and engine shut

off.

To adjust seat forward or backward:

1. While seated, pull seat adjustment lever outward and slide seat into desired

position.

2. Release lever and slide seat forward or back to lock seat into position.

GB - 13

Hour Meter

Records total number of hours the engine has

been run. IMPORTANT: Keep a

record of Hour Meter readings for

recommended Lubrication and Maintenance

intervals.

NOTE: For accurate readings be sure Ignition Switch is OFF when unit is not in operation.

FILLING FUEL TANK

WARNING: AVOID INJURY.

Read and understand entire Safety section before proceeding.

Add fuel to Fuel Tank as needed. See your Engine Manual for correct type and grade of

fuel.

To add fuel to the fuel tank:

1. Place unit in an open or well-ventilated open area.

2. Stop the engine and allow it to cool.

3. Clean the fuel cap and the area around the fuel cap to prevent dirt from entering the fuel tank. Remove the cap from the

fuel tank.

4. Fill the fuel tank to within 1 in. (25 mm) below bottom of filler neck.

5. Replace fuel cap and tighten.

6. Clean up any spilled fuel.

PRE-START

,_ CAUTION: Make sure allhardware is tight, all safety

devices are in place and all adjustments are made correctly.

1. Check Safety Interlock System If this system does not function as described

do not operate until repairs are made.

2. Check Air Cleaner Check air filter for dirt. Clean as required.

Follow Engine Manual Maintenance Schedule.

3. Check Engine Fuel and Crankcase

Oil

Check and add fuel if required. Check that engine crankcase oil is full. Follow Engine

Manual Maintenance Schedule.

4. Check Tire Pressure

5. Check Hydraulic Fluid Level

6. Adjust Seat

Besure all controls can be reached safely

from operator's position.

7. Set Cutting Height Makesure the deck is set to the correct

cutting height.

STOPPING IN AN EMERGENCY

The unit can be stopped immediatelyat any time byturning the ignition key to the "Off"

position.

STARTING AND SHUT OFF

Owner/Operator Manual, Clutch

,_ CAUTION: Read entire

Manual, and Engine Manual first. DO NOT attempt to start engine

at this time.

To start the engine:

1. Make sure the steering levers are in neutral.

2. Put the PTO switch in the "Off" position.

3. Engage parking brake.

4. If the engine is cold, move the choke control to the "On" position. If the engine

is warm or hot, do not use choke.

5. Move the throttle to 3/4 "Fast" position. See Engine Manual for detailed

instructions.

6. Put the ignition key in the switch and turn it to the "Start" position.

7. As soon as the engine starts, release the key.

8. Move the choke control to the "Off" position from the "Choke" position. Wait

until the engine is running smoothly before operation.

To stop the engine:

1. Bring the steering levers to neutral. Disengage the PTO and engage the parking brake.

2. Move the throttle lever to the "Slow" position.

3. Turn the ignition key to the "Off" position.

TO MOW WITH UNIT

Operate the unit only when seated in the

operator's position.

1. Start the engine. Let the engine warm until it is running smoothly.

2. Release parking brake.

GB- 14

,_ WARNING: Move the steering

control levers slowly and keep the throttle control lever at slow

speed until you learn how to operate the unit.

3. Bring the steering levers to neutral.

4. Slow the engine down to about 3/4 speed.

5. Turn ON the PTO switch to engage the mower.

IMPORTANT: Never engage the PTO if the mower is plugged with grass or other material. This may cause damage to the

electric clutch.

6. Move throttle control to fast.

7. Move the steering levers forward to obtain a slow ground speed.

8. To disengage the mower, move the PTO switch to the "Off" position.

9. When you know how to operate the unit, select a speed appropriate to your mowing conditions.

PARKING

To park the unit:

1. Bring the steering levers to neutral. Turn off PTO.

2. Move the throttle lever to the "Slow" position.

3. Engage the parking brake.

4. Lower the attachment.

5. Turn the ignition key to the "Off" position and remove the key.

MOVING THE UNIT WITH THE ENGINE OFF

IMPORTANT: Never tow unit.

1. Shut OFF engine.

2. Place seat in the service position (See Service Position on page 17).

3. Pull the right and left bypass levers to the neutral position.

Push Lever In to Drive Position

Pull Lever Out to the Neutral Position

©F4110

Figure 5

,_ WARNING: Do not bypass

transmission when on a slope.

4. Disengage parking brake.

5. Push unit to desired location.

6. Engage parking brake.

7. Push the right and left bypass levers to the drive position.

GB- 15

FOR BEST PERFORMANCE

Cut grass when it is dry. Keep mower blades sharp. Keep mower deck properly levelled. Adjust anti-scalp rollers to prevent scalping. Do not set height of cut too low. For very tall

grass, mow twice. Do not travel too fast.

WARNING: AVOID INJURY.

Read and understand entire Safety section before proceeding.

Mow with the engine set at full throttle.

When mulching, only remove 1/3 of grass

length per cutting. Do not cut more than 1 inch (2.54 cm) at any one time.

Discharge clippings into areas already cut.

Vary cutting pattern with each mowing.

Do not allow grass or debris to collect inside

of mower deck. Clean after each use.

Proper maintenance can prolong the life of unit. The following charts show the

recommended service schedule. More

frequent service may be required due to working conditions (heavy loads, high ambient temperatures, dusty conditions, or airborne debris).

See the maintenance instructions in the Engine Manual for additional information.

Period Task

Service

Check Safety Interlock

Check Parking Brake See Parking Brake Interlock System on page 12. Interlock System

Check Hydraulic Fluid Check hydraulic oil level mark on cap/dipstick. Add

Check Tires

Each

15W50 synthetic oil as needed. Do not overfill. See Check Hydraulic Fluid Level on page 18.

See Specifications on page 30 for correct tire pressure.

Use

,_ CAUTION: Avoid injury! Explosive

failure and improper operation of unit can

WARNING: Safety interlock system result in death or serious injury. Test this

system each time the unit is operated. If this system does not function as

described, do not operate until repairs are made. See Safety Interlock System on

page 12.

separation of tire and rim parts is possible when they are serviced incorrectly:

•Do not attempt to mount a tire without the proper equipment and experience to perform the job.

•Do not inflate the tires above the recommended pressure.

Do not weld or heat a wheel and tire assembly. Heat can cause an increase in air

pressure resulting in an explosion. Welding can structurally weaken or deform the

wheel.

Do not stand in front or over the tire assembly when inflating. Use a clip-on

chuck and extension hose long enough to allow you to stand to one side.

GB- 16

Period Service Task Each Follow Engine Manual Perform scheduled engine maintenance. Refer to

Use Maintenance Schedule engine manual for detailed instructions.

Every Check Mower Blades Check mower blades for wear. Sharpen or replace

25 as needed. See Mower Blades on page 19.

Hours

Every Lubricate Unit Oil all pivot points and pin connections. Grease 50

Hours Check Brake Gap Adjust gap if nessessary. See Adjusting the

Clean Battery Keep battery and its terminals clean. See Clean

Every Check Fasteners Check mower blade mounting hardware and all 100 fasteners. Tighten all nuts and bolts to their correct

Hours torque value.

Check Belts Replace worn or deteriorated belts. See Replacing

Every Change Hydraulic Fluid Drain hydraulic fluid tank, replace hydraulic oil filter,

400 and Filter* refill system. See Hydraulic Fluid on page 18.

Hours

*Change hydraulic fluid and filter after first 75 hours of operation.

Ariens Dealers will provide any service which

may be required to keep your unit operating at peak efficiency. Should engine service be required, it can be obtained from a Ariens Dealer or the engine manufacturer's

authorized service center.

WARNING: AVOID INJURY. Read and understand entire

Safety section before proceeding.

lube fittings. See Lubricate Unit on page 22.

Parking Brake on page 24.

Batteryon page 21.

other fasteners. Replace missing or damaged

Mower Belts on page 25 and Replacing the Hydro Pump Belt on page 25.

SERVICE POSITION

1. Place unit on a flat level surface. ALWAYS stop engine. Ensure unit is

secure and will not tip over. Strap and clamp onto lift if used.

2. Place steering levers in neutral and

engage parking brake.

3. Remove hex nut.

4. Tip seat forward (Figure 6).

,_ CAUTION: HOT SURFACES

may result in injury. DO NOT touch engine or drive parts which

are hot from operation. Allow parts to cool before servicing.

,_ CAUTION: Be sure footing is

secure to accomodate weight shift of seat when rotating it into

service position.

5. When service is complete, lower seat

and secure with hex nut.

GB - 17

Check Hydraulic Fluid Level

Check the system with the unit cold and parked on a flat, level surface.

Then run the unit for about one minute and

recheck the levels.

To Add Hydraulic Fluid:

1. Remove the cap from the expansion tank.

2. Fill the expansion tank with Mobil 1 Extended Performance 15W50 or

equivalent (Ariens p/n 00057100) until oil level reaches the cold fill line on the

tank.

3. Install the expansion tank cap and then purge the system. See Purging the Hydraulic System on page 19.

The hydraulic fluid should be at the cold

fill line of the expansion tank.

1. Service Position

2. Steering Levers

Figure 6

HYDRAULIC FLUID

WARNING: HYDRAULIC FLUID can result in severe burns. Fluid

in hydraulic system can penetrate skin and result in serious injury or death.

Be sure to stop the engine before doing any work on hydraulic

parts.

Keep body and hands away from

pin holes or nozzles which expel

hydraulic fluid when under

pressure. Use paper or cardboard, not hands, to search for leaks.

Ensure all hydraulic fluid connections are tight and all

hydraulic hoses and lines are in good condition before applying

pressure to system.

FOREIGN FLUID INJECTED

INTO BODY can result in gangrene. Fluid must be

surgically removed within a few

hours by a doctor familiar with this form of injury.

3. Parking Brake

4. Battery

Figure 7

Change Hydraulic Fluid and Filter

NOTE: Change hydraulic fluid and filter after

first 75 hours of operation. Change the

hydraulic oil filter and hydraulic oil every 400 hours. Use Mobil 1 Extended Performance

15W50 Synthetic Oil or equivalent for best

component life (Ariens p/n 00057100).

1. Place container under oil filter to catch oil.

2. Remove the filter guard and oil filter from the transaxle.

3. Remove the oil drain plug or fitting from the inlet port and allow the transaxle to

drain completely.

4. Clean the filter mounting surface and then lubricate rubber gasket on new oil

filter with clean hydraulic oil.

GB- 18

5.Spinnewoilfilterontofilterhousinguntil itmakescontact.Tightenoilfilter

another3/4turn.

6.Installthefilterguardsremovedin step2.Tightenthemountingscrewsto 65Ibf-in(7.3N°m).

7.Repeatsteps1-6fortheother

transaxle.

8.FollowtheinstructionsinTo Add

Hydraulic Fluid: on page 18.

1. Drain Plug

2. Oil Filter

3. Filter Guard

4. Mounting Hardware

Figure 8

4. Stop the engine and put the transaxle bypass levers in the drive position. See Moving the Unff with the Engine Off on page 15.

5. Start the engine and slowly move the steering levers in forward and reverse

five or six times.

6. Stop the engine, check the oil level and add oil as needed.

7. Repeat steps 2-6 until the transaxles operate smoothly in forward and reverse at normal speeds without excessive

noise.

MOWER BLADES

Remove

_IL AUTION: Use sturdy gloves or

padding to protect hands when working with mower blades.

1. Turn the engine off. Remove the ignition key. Remove the ignition wire from the spark plugs.

2. Remove the bolts, cup washer, and blades from the spindle shafts.

Replace

1. Put the blades, cup washers, and the bolts back on the spindle shafts.

2. Tighten the bolts to a torque of 115- 125 Ibf-ft (156-169.5 N°m).

3. Replace the ignition wire on the spark plugs.

Purging the Hydraulic System

WARNING: This adjustment requires operating the engine.

Use extreme care to avoid contact with moving parts and hot

surfaces. Be sure rear of unit is well supported and secure before

starting engine.

1. With the unit up to and facing a wall, jack up the unit so that both drive wheels are off the ground.

2. Disengage the parking brake and put the transaxle bypass levers in the neutral position. See Moving the Unff with the Engine Off on page 15.

3. Start the engine and slowly move the steering levers in forward and reverse

five or six times.

GB - 19

3. Check mower blade balance. Slide mower blade on an unthreaded

bolt. A balanced blade should remain in a horizontal position. If either end of

mower blade moves downward, sharpen the heavy end until blade is balanced.

4. Install mower blade(s) on unit.

5. Tighten the bolts to a torque of 115-125 Ibf-ft (156-169.5 N°m).

DO NOT Sharpen to This Pattern

1.Blade

2.CupWasher

3.Bolt Figure9

Sharpen the Mower Blades

mower blades while on unit. An

,_ CAUTION: DO NOT sharpen

unbalanced mower blade will

cause excessive vibration and eventual damage to unit. Check

mower blade balance before reinstalling blades.

NEVER weld or straighten bent blades.

1. Remove mower blade from unit.

Discard mower blade if:

More than 1/2 in. (1.27 cm) of metal is removed.

Air lifts become eroded.

Blade is bent or broken.

2. Sharpen mower blade by removing an equal amount of material from each end of mower blade. DO NOT change angle of cutting edge or round the corner of the

mower blade.

/ 1

DIS

1/2 in. (1.27 cm)

3 / OT0792

Sharpen to This Pattern

1. Cutting Edge 3. Air Lift

2. Square Erosion Corner 4. Air Lift

Figure 10

GB - 20

BATTERY

WARNING: AVOID INJURY.

Read and understand entire Safety section before proceeding.

WARNING: Battery posts, terminals and related accessories

contain lead and lead compounds, chemicals known to

the State of California to cause cancer and reproductive harm.

Wash hands after handling.

Unit comes equipped with a maintenance-

free battery that requires no regular

maintenance except cleaning the terminals.

Remove Battery

1. Shut OFF engine. Engage parking brake. Remove the ignition key.

2. Place seat in the service position (See Maintenance Schedule on page 16).

3. Disconnect cables from battery (negative, then positive)(Figure 11).

4. Remove hold down and remove battery.

Replace Battery

1. Replace battery and secure with battery hold down.

2. Reconnect cables to battery (positive, then negative). Position boot over positive terminal.

3. Return seat to operating position.

Clean Battery Keep battery and its terminals clean. Inspect

every 100 operating hours or monthly for best

performance.

1. Negative terminal

2. Positive terminal

Figure 11

1. Remove battery from unit. See Remove Battery on page 21.

2. Clean terminals and battery cable ends

with wire brush.

3. Coat terminals with dielectric grease or petroleum jelly.

4. Replace battery. See Replace Batteryon page 21.

Charging the Battery

Battery Electrolyte First Aid

Follow First Aid directions for contact with

battery fluid.

External Contact: Flush with water. Eyes: Flush with water for at least 15

minutes and get medical attention immediately!

Internal Contact: Drink large quantities of water. Follow with Milk of Magnesia, beaten egg or vegetable oil. Get medical attention immediately!

In case of internal contact, DO NOT induce

vomiting! IMPORTANT: DO NOT fast charge. Charging

at a higher rate will damage or destroy battery. ONLY use an automatic charger

designed for use with your battery. ALWAYS follow information provided on

battery by battery manufacturer. Contact battery manufacturer for extensive instructions to charge battery.

1. Remove battery from unit. See Remove Battery on page 21.

3. Battery

GB - 21

2.Placebatteryonbenchorotherwell- ventilatedplace.

3.Connectpositive(+)leadofchargerto positive(+)terminal,andnegative(-) leadtonegative(-)terminal.

4.Chargebatteryaccordingtochargerand batterymanufacturers'instructions.

5.Replacebattery.SeeReplace Batteryon

page 21.

Jump-Starting

Ariens does not recommend jump-starting your unit. Jump-starting can damage engine and electrical system components. See your engine manual for more detailed information.

LUBRICATE UNIT

Apply oil at all pivot points and pin connections.

OF1794

R LUBRICA- QTY LOCATION INTER- E TION VAL

F 1 REPACK 2 CASTER 400 Hrs

OIL ALLPIVOT 50 Hrs

POINTS,PIN

CONNEC-

Figure 12

PIVOT

TIONS

2. With the unit up to and facing a wall, jack up the unit so that both drive wheels are off the ground.

3. Remove the drive wheels from the unit.

4. Start the engine, run engine at full throttle, and release the parking brake.

5. Move the steering levers from Forward to Reverse several times to make sure

controls are free. Then return steering levers to neutral position.

6. Check wheel(s) for movement.

NOTE: The right and left hydraulic pumps are

adjusted the same way.

7. If a wheel moves, adjust the return to neutral mechanism on the hydraulic pump:

a. Loosen the return to neutral screw

on the pump.

b. Slowly move the speed and

direction control bracket clockwise or counterclockwise until the

wheel stops moving.

c. Hold the stop bracket in position

and tighten the return to neutral screw on the pump.

8. Move steering levers from Forward to Reverse several times and return

steering levers to neutral position. Check wheel(s) for movement.

9. If wheel is still moving, repeat steps 7 and 8.

10. Shut OFF engine.

11. Replace drive wheels.

Axle Direction

.. ........... _ Return to Neutral

Adjusting Screw

STEERING CONTROL NEUTRAL ADJUSTMENT

Eliminating Excessive Creeping of the Unit (Figure 13)

WARNING: This adjustment

requires operating the engine. Use extreme care to avoid

contact with moving parts and hot surfaces. Be sure rear of unit is

well supported and secure before starting engine.

1. If hydraulic system is cold, run unit for a minimum of five minutes, then shut OFF

engine.

GB - 22

Figure 13

Speed and Direction

Control Arm

+ 49 hidden pages