Ariens 988812 – APWKA1648S, 988811 – APWKA1636S User Manual

Professional Walk
Owner/Operat or Ma nu al Manuel Du Propriétaire/Utilisateur
Models
988811 – APWKA1636S 988812 – APWKA1648S
ENGLISH
FRANÇAIS
Printed in USA
TABLE OF CONTENTS
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . 12
Controls and Features. . . . . . . . . . . . . 13
Operation . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance Schedul e . . . . . . . . . . . . 21
Service and Adjustments . . . . . . . . . . 22
INTRODUCTION
Storage . . . . . . . . . . . . . . . . . . . . . . . . . 29
Accessories . . . . . . . . . . . . . . . . . . . . . 29
Service Parts . . . . . . . . . . . . . . . . . . . . 29
Trouble s hooting. . . . . . . . . . . . . . . . . . 30
Specifications . . . . . . . . . . . . . . . . . . . 31
Warranty . . . . . . . . . . . . . . . . . . . . . . . 32
NON-ENGLISH MANUALS
Manuals in languages other than English may be obtained from your Dealer. Visit your dealer or www.ariens.com for a list of languages available for your equipment.
Manuals printed in languages other than English are also available as a free download on our website:
http://www.ariens.com
MANUALES EN IDIOMAS DIFERENTES DEL INGLES
Puede obtener manuales en idiomas diferentes del inglés en su distribuidor. Visite a su distribuidor o vaya a www.ariens.com para obtener una lista de idiomas disponibles para su equipo.
T ambién puede imprimir manuales en idiomas diferentes del inglés descargándolos gratuitamente de nuestra página Web:
http://www.ariens.com
MANUELS NON ANGLAIS
Des manuels dans différentes
langues sont disponibles chez
votre revendeur. Rendez-vous
chez votre revendeur ou allez sur
le site www.ariens.com pour
consulter la liste des langues
disponibles pour votre
équipement. Les manuels imprimés dans des langues
différentes de l’anglais sont également disponibles en téléchargement gratuit sur notre site Web :
http://www.ariens.com
THE MANUAL
Before operation of unit, carefully and completely read your manuals. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
All reference to left, right, front, or rear are given from operator standing in operation position and facing the direction of forward travel.
ENGINE MANUAL
The engine on this unit is covered by a separate manual specific to the engine. This manual is included in the literature package that shipped with the unit. Refer to this manual for engine service recommendations. If the engine manual is not available, contact the engine manufacturer for a replacement manual.
MODEL AND SERIAL NUMBERS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration form in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
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Record Unit Model and Serial
Unit Serial Number Label
Figure 1
Engine Serial Number Label
numbers here.
Record Engine Model and Serial numbers here.
PRODUCT REGISTRATION
The Ariensdealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If the Dealer does not register your product, please fill out, sign and return the product registration card to Ariens.
UNAUTHORIZED REPLACEMENT PARTS
Use only Ariens replacement parts. The replacement of any part on this vehicle with anything other than a Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. To locate your nearest Ariens Dealer, go to www.ariens.com on the Internet.
DISCLAIMER
Ariens reserves the right to discontinue, make changes to, and add improvements upon its products at any time without public notice or obligation.The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your unit.
DEALER DELIVERY
Dealer should:
1. Check all controls for proper function.
2. Check the safety interlock system to make sure that it is functioning properly.
See Check Safety Interlock System on
( page 14.)
3. F ill out Original Purchaser Registration Card and return the card to AriensExplain Limited Warranty Policy.
4. Explain recommended lubrication and maintenance. Advise customer on adjustments.
5. Instruct customer on controls and operation of unit. Discuss and emphasize the Safety Precautions. Give customer Owner/Operator, Parts, and Engine Manuals. Advise customer to thoroughly read and understand them.
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SAFETY
WARNING: This cutting machine
is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death.
Slopes are a major factor related to loss-of-control and tip-over accidents. Operation on all slopes requires extra caution.
Tragic accidents can occur if the operator is not alert to the presence of children. Never assume that children will remain where you last saw them.
Gasoline is extremely flammable and the vapors are explosive, handle with care.
Disengage attachment, stop unit and engine, remove key, engage parking brake, and allow moving parts to stop before leaving operator’s position.
SAFETY ALERTS
Look for these symbols to point out important safety precautions. They mean:
Attention! Personal Safety Is
Involved! Become Alert! Obey The Message!
The safety alert symbols above and signal words below are used on decals and in this manual.
Read and understand all safety messages.
CAUTION: POTENTIALLY HAZARDOUS SITUATION! If not avoided, MAY RESULT in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTATIONS
NOTE: General reference information for
proper operation and maintenance practices. IMPORTANT: Specific procedures or
information required to prevent damage to unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working precautions, for the benefit of yourself and others. Understand and follow all safety messages. Be alert to unsafe conditions and the possibility of minor, moderate, or serious injury or death. Learn applicable rules and laws in your area, including those that may restrict the age of the operator.
REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the seller on safe and proper operation. If unit is to be used by someone other than original purchaser; loaned, rented or sold, ALWAYS provide this manual and any needed safety training before operation.
DANGER: IMMINENTLY HAZARDOUS SITUATION! If not avoided, WILL RESULT in death or seriou s injury.
WARNING: POTENTIALLY HAZARDOUS SITUATION! If not avoided, COULD RESULT in death or serious injury.
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SAFETY DECALS AND
Figure 2
4
3
1
OG1491
2
OL1801
OL4370
OL3030
LOCATIONS
ALW AYS replace missing or damaged Safety Decals. Refer to figure below for Safety Decal locations.
1. Danger! To avoid serious injury or death
Read the operator’s manual.
Keep children and others away from unit while operating.
Never direct discharge toward other people. Thrown objects can cause injury.
Keep safety devices (guards, shields, switches, etc.) in place and working.
Check interlock system per manual before use.
Never allow operation by untrained persons.
When parking on a slope always chock or block the wheels.
Disengage PTO, stop unit and engine, set parking brake and remove key before making any inspections, repairs, etc.
2. Danger! Rotating Blades
ROTATING BLADE! Keep hands and feet away.
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Always stand clear of
OL0910
OL4370
OL4010
OL4420
OL0910
OL3320
OL5100
discharge area. DO NOT direct discharge toward other people. Remove objects that could be thrown by the blade. DO NOT operate mower over gravel and hard surfaces.
Keep people and pets away when operating unit. Keep children out of the work area and under the watchful care of a responsible adult.
Shut off engine, remove key, read manual before you unplug, adjust or repair unit.
NO STEP! Always keep feet away from rotating parts.
3. Warning!
(
4. Danger!
Stay clear of rotating parts.
Always stand clear of discharge.
DO NOT operate mower unless guards are in operating position or bagger is attached.
EMISSION CONTROL SYSTEM
This equipment and/or its engine may include exhaust and evaporative emissions control system components required to meet U.S. Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB) regulations. Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by an Ariens Company dealer or an authorized engine manufacturer's service center. Contact your Ariens Company Equipment Retailer concerning emission controls and component questions.
SAFETY RULES
Operator T r ain ing Re quire d
Read the operator’s manual and other training material. If the operator or mechanic cannot read English, it is the owner’s responsibility to explain this material to them. This publication is available in other languages.
Become familiar with the safe operation of the equipment, operator controls, and safety signs.
All operators and mechanics should be trained. The owner of the machine is responsible for training the users.
Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.
The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people, or property.
Operate the machine in an open, unobstructed area under the direction of an experienced operator.
Preparation
Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer.
Wear appropriate clothing including hard hat, safety glasses and hearing protection. Long hair, loose clothing or jewelry may get tangled in moving parts.
Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire which can be thrown by the machine.
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Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.
a. Use only an approved container. b. Never remove gas cap or add
fuel when engine is running. Do not smoke.
c. Never refuel or drain the
Check that the operator’s presence
machine indoors.
controls, safety switches and shields are attached and functioning properly. Do not operate unless they are functioning properly.
Operating Safely
Never run an engine in an enclosed area where dangerous carbon monoxide fumes can collect.
Only operate in good light, keeping away from holes and hidden hazards.
Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position.
Be sure of your footing while using pedestrian-controlled equipment, especially when backing up. Walk, don’t run. Never operate on wet grass. Reduced footing could cause slipping.
Slow down and use extra care on hillsides. Be sure to travel in the recommended direction on hillsides. For this machine, drive across hillsides, not up and down. Turf conditions can affect the machine’s stability. Use caution while operating near drop-offs.
Slow down and use caution when making turns and when changing directions on slopes.
Never raise deck with the blades running.
Never operate with guards not securely in place. Be sure all interlocks are attached, adjusted properly, and functioning properly.
Never operate with the discharge deflector raised, removed or altered, unless using a grasscatcher. Do not operate mower without discharge chute or entire grasscatcher in place.
Do not change the engine governor setting or overspeed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
Stop on level ground, lower implements, disengage drives, engage parking brake, and shut off engine before leaving the operator’s position for any reason including emptying the grasscatchers or unclogging the chute.
Stop equipment and inspect blades after striking objects or if an abnormal vibration occurs. Make necessary repairs before resuming operations.
Keep hands and feet away from the cutting units.
Look behind and down before backing up to be sure of a clear path.
Never carry passengers and keep pets and bystanders away.
Slow down and use caution when making turns and crossing roads and sidewalks. Stop blades if not mowing. Watch for traffic when operating near or crossing roadways.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the machine while under the influence of alcohol or drugs.
Use care when loading or unloading the machine into or off of a trailer or truck.
Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Inspect machine before you operate. Be sure hardware is tight. Repair or replace damaged, badly worn, or missing parts. Be sure guards and shields are in good condition and fastened in place. Make any necessary adjustments before you operate.
Before using, always visually inspect to see that the blades, blade bolts and the mower assembly are not worn and damaged. Replace worn and damaged blades and bolts in sets to preserve balance.
Keep safety labels visible when installing accessories and attachments.
Do not wear radio or music headphones. Safe service and operation require your full attention.
When machine is left unattended, stored, or parked, lower the mower deck unless a positive mechanical lock is used.
Be sure all drives are in neutral and parking brake is locked before starting engine. Stand as far away from the discharge chute as possible with feet well away from the underside of the deck to start machine.
Do not hang or secure any item to the control console. The operator’s station should always remain unobstructed.
Do not pull mower backwards while the blades are rotating. Use the reverse gear to move the machine in reverse.
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Using a Spark Arrestor
The engine in this machine is not equipped with a spark arrestor muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on or near any forest-covered, brush-covered or grass­covered land unless the exhaust system is equipped with a spark arrestor meeting any applicable local or state laws. Other states or federal areas may have similar laws.
A spark arrestor for your machine may be available from your authorized dealer. An installed spark arrestor must be maintained in good working order by the operator.
Checking Mowing Area
Clear mowing area of objects that might be thrown. Keep people and pets out of mowing area.
Low-hanging branches and similar obstacles can injure the operator or interfere with mowing operation. Before mowing, identify potential obstacles such as low­hanging branches, and trim or remove those obstacles.
Study mowing area. Set up a safe mowing pattern. Do not mow where traction or stability is doubtful.
Parking Safely
1. Stop machine on a level surface, not on a slope.
2. Disengage mower blades.
3. Lock the park brake.
4. Stop the engine.
5. Remove the key.
6. Wait for engine and all moving parts to stop before you leave the operator’s station.
7. Close fuel shut-off valve, if your machine is equipped.
8. Remove the spark plug wire (for gasoline engines) before servicing the machine.
Operating Safely on Slopes
Slopes are a major factor related to slip and fall accidents which can result in severe injury. Operation on all slopes requires extra caution. If you feel uneasy on a slope, do not mow it.
Mow across the face of slope, never up and down. Use extreme caution when changing direction on slopes.
Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction.
Watch for holes, ruts, bumps, rocks or other hidden objects. Uneven terrain could cause a slip and fall accident. Tall grass can hide obstacles.
Do not mow on wet grass or excessively steep slopes. Poor footing could cause a slip and fall accident.
Do not mow near drop-offs, ditches, embankments, as well as ponds and other bodies of water. The operator could lose footing or balance. The machine could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Follow the manufacturer’s recommendations for counterweights for added stability when operating on slopes. Remove weights when not required.
Use extra care with grasscatchers. These can change the stability of the machine. Do not use grasscatcher on steep slopes.
Rotating Blades are Dangerous
HELP PREVENT SERIOUS OR FATAL ACCIDENTS:
•Rotating blades can cut off arms and legs, and throw objects.
safety instructions could result in serious injury or death.
Keep hands, feet and clothing away from mower deck when engine is running.
Be alert at all times, drive forward carefully. People, especially children can move quickly into the mowing area before you know it.
Before backing up, stop mower blades or attachments and look down and behind the machine carefully, especially for children.
Do not mow in reverse.
Shut off blades when you are not mowing.
Park machine safely before leaving the operator’s station for any reason including emptying the catchers or unplugging the chute.
Failure to observe
GB - 8
Rotating Blades are Dangerous ­Protect Children and Prevent Accidents
Protect Children:
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to lawn-mowing machines and mowing activity. Stay alert to the presence of children. Never assume that children will remain where you last saw them.
Keep children indoors, out of the mowing area, and in the watchful eye of a responsible adult, other than the operator, when a mower is being operated.
Be alert and turn mower off if a child enters the work area. They don’t understand the dangers of rotating blades or the fact that the operator is unaware of their presence.
Never allow a child or an untrained person to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
Checking Wheel Hardware
A serious accident could occur causing serious injury if wheel hardware is not tight.
Check wheel hardware tightness often during the first 100 hours of operation.
Wheel hardware must be tightened to specified torque using the proper procedure anytime it is loosened.
Wear Appropriate Clothing
•Always wear safety goggles, or safety glasses with side shields,
when operating the machine.
Wear close fitting clothing and safety equipment appropriate for the job.
While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.
Wear a suitable protective device such as earplugs. Loud noise can cause impairment or loss of hearing.
and a hard hat
Maintenance and Storage
•Never operate machine in a closed area where dangerous carbon monoxide fumes can collect.
lower implement, lock parking brake, stop engine and remove key or disconnect spark plug (for gas engines). Wait for all movement to stop before adjusting, cleaning or repairing.
Clean grass and debris from cutting units, drives, mufflers, and engine to help prevent fires. Clean up oil or fuel spillage.
Let engine cool before storing and do not store near flame.
Shut off fuel while storing or transporting. Do not store fuel near flames or drain indoors.
Park machine on level ground. Never allow untrained personnel to service machine. Understand service procedure before doing work.
Use jack stands or lock service latches to support components when required. Securely support any machine elements that must be raised for service work.
Before servicing machine or attachment, carefully release pressure from any components with stored energy, such as hydraulic components or springs.
Release hydraulic pressure by lowering attachment or cutting units to the ground or to a mechanical stop and move hydraulic control levers back and forth.
Disconnect battery or remove spark plug (for gas engines) before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and negative last.
Use care when checking blades. Wrap the blades or wear gloves, and use caution when servicing them. Only replace blades. Never straighten or weld them.
Keep hands, feet, clothing, jewelry and long hair away from moving parts. If possible, do not make adjustments with the engine running.
•Disengage drives,
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Charge batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothing and use insulated tools.
Keep all parts in good working condition and all hardware tightened. Replace all worn or damaged decals.
Check grasscatcher components and the discharge guard frequently and replace with manufacturer’s recommended parts, when necessary. Grasscatcher components are subject to wear, damage, and deterioration which could expose moving parts or allow objects to be thrown.
Keep all nuts and bolts t ight, especially blade attachment bolts, to be sure the equipment is in safe working condition.
Check brake operation frequently. Adjust and service as required.
On multi-bladed machines, take care as rotating one blade can cause other blades to rotate.
Avoid High Pressure Fluids
Hydraulic hoses and lines can fail due to physical damage, kinks, age, and exposure. Check hoses and lines regularly. Replace damaged hoses and lines.
Hydraulic fluid connections can loosen due to physical damage and vibration. Check connections regularly. Tighten loose connections.
Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source.
Prevent Fires
Machine fires and structure fires can occur if a machine is stored before allowing it to cool, or if debris is not removed from around the engine and muffler, or if stored near combustible materials.
Remove grass and debris from engine compartment and muffler area, before and after operating machine, especially after mowing or mulching in dry conditions.
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Empty the grasscatcher completely before storing. Always shut off fuel when storing or transporting machine, if the machine has a fuel shutoff.
Do not store machine near an open flame or source of ignition, such as a water heater or furnace.
Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.
Tire Safety
Explosive separation of a tire and rim parts can cause serious injury or death:
•Do not attempt to mount a tire without the
experience to perform the job.
Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly.
Check tires for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.
proper equipment and
Handling Fuel Safely
T o avoid personal injury or property damage, use extreme care in handling fuel. Fuel is extremely flammable and fuel vapors are explosive:
•Extinguish all cigarettes, cigars, pipes, and other
Use only an approved fuel container. Use only non-metal, portable fuel containers approved by the Underwriter’s Laboratory (U.L.) or the American Society for Testing & Materials (ASTM). If using a funnel, make sure it is plastic and has no screen or filter.
Never remove the fuel tank cap or add fuel with the engine running. Allow engine to cool before refueling.
sources of ignition.
Never add fuel to or drain fuel from the machine indoors. Move machine outdoors and provide adequate ventilation.
Clean up spilled fuel immediately. If fuel is spilled on clothing, change clothing immediately. If fuel is spilled near machine, do not attempt to start the engine but move the machine away from the area of spillage. Avoid creating any source of ignition until fuel vapors have dissipated.
Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliance.
Prevent fire and explosion caused by static electric discharge. Static electric discharge can ignite fuel vapors in an ungrounded fuel container.
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before fueling.
Remove fuel-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a fuel dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. Do not use a nozzle lock-open device.
Never overfill fuel tank. Replace fuel tank cap and tighten securely.
Replace all fuel container caps securely after use.
Fuel is highly flammable and its vapors are explosive. Handle with care. Use only an approved gasoline container with an appropriately sized dispensing spout.
For gasoline engines, do not use gas with methanol. Methanol is harmful to your health and to the environment.
Handling Waste Product and Chemicals
A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. The seller of the chemical products used with your machine is responsible for providing the MSDS for that product.
Waste products, such as, used oil, fuel, coolant, brake fluid,
harm the environment and people:
Do not use beverage containers for waste fluids - someone may drink from them.
See your local Recycling Center or authorized dealer to learn how to recycle or get rid of waste products.
and batteries, can
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