Ariens 921032 User Manual

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Quick Start Guide
Deluxe 30 (921032 s/n 101 & up)
Step 1: Assemble Handlebars
Step 2: Connect Headlight Wire Harness
Step 3: Install Discharge Chute
Step 4: Install Discharge Chute Crank
Step 5: Install Remote Deflector Control Cable
Step 6: Install Skid Shoes
Step 8: Check Tire Pressure
Step 9: Check Auger Gearcase Oil
Step 10: Check Engine Crankcase Oil
Step 11: Fill Engine Fuel Tank
Step 12: Start Engine
Step 13: Stop Engine
READ AND UNDERSTAND ALL INSTRUCTION, WARNING, AND DANGER LABELS.
IMPORTANT: READ OPERATOR’S MANUAL AND ENGINE MANUAL
THOROUGHLY AND FOLLOW THE IMPORTANT SAFE OPERATION PRACTICES BEFORE OPERATING.
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Step One: Assemble Handlebars
(Unfold Lower Handlebar)
IMPORTANT: Be sure to block wheels or secure unit so it does not move during assembly.
1. Rotate lower handlebar out from unit so lower handlebar mounting holes align with mounting holes on the unit frame.
2. Secure lower handlebar to unit using two 3/8 in. x 3/4 in. hex head serrated flange grade 5 bolts.
3. Tighten all four bolts to 25-42 lbf-ft (33,9-56,9 N∙m)
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Step One: Assemble Handlebars
(Attach Upper Handlebar Assembly)
1. Attach upper handlebar assembly to lower handlebar using
two sets of the handlebar hardware. One set to attach each
side of the handlebars.
NOTE: DO NOT tighten hardware. Allow upper handlebar assembly to hang from the lower handlebars for the next step.
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Step One: Assemble Handlebars
(Attach Control Cables)
1. Hook spring end of attachment control cable to the clutch
arm.
2. Hook spring end of the traction control cable to the cable eyelet on back of frame.
NOTE: Make sure cable remains in groove of pulley.
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Step One: Assemble Handlebars
(Unfold Upper Handlebar)
1. Rotate handlebar into operating position. NOTE: Be careful not to damage cable spring hooks when rotating
handlebar upward.
2. Install the remaining handlebar hardware attaching the upper handlebar assembly to the lower handlebar.
3. Tighten all hardware.
4. Remove packaging around shift rod.
5. Rotate shift rod into place and tighten hardware.
6. Connect shift rod to speed selector arm and adjust as specified. See Selector Adjustment in the Owners Manual.
7. Adjust attachment cable as specified. See Attachment Clutch/Brake Adjustment in the Owners Manual.
8. Adjust the traction cable as specified. See Traction Drive Clutch Adjustment in the Owners Manual.
Assembly)
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Step Two:
Connect Headlight Wire Harness
NOTE: The headlight wire harness comes attached to the upper handlebar assembly.
1. Route the wire harness along the interior of the right side handlebar.
2. Connect to the engine electrical plug.
3. Press cable anchor into mounting hole in the frame near the engine electrical plug.
4. Secure the wire harness to the handlebars using the cable ties attached to the wire harness.
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Step Three:
Install Discharge Chute
1. Grease underside of discharge chute ring (if not already greased).
2. Remove mounting hardware from auger housing.
3. Install discharge chute over opening in the auger housing. Finger tighten the mounting hardware removed above.
NOTE: Leave discharge chute pedestal loose to help install the chute crank.
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Step Four: Install
Discharge Chute Crank
1. Remove the gear cover from top of chute pedestal.
2. Insert the short end of the chute crank into the hole in the front
of the control panel.
NOTE: Be careful not to damage nylon bushing when attaching crank to the dash.
3. Connect the chute crank to the pinion gear on chute with
hairpin.
4. Replace gear cover on top of chute pedestal.
5. Orient the chute and pedestal to its most vertical position and
tighten pedestal hardware to 15 – 31 lbf-ft (20 – 42 N•m).
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Step Five: Install Remote
Deflector Control Cable
NOTE: Connect the barrel cable end to the chute deflector cable anchor before clipping the cable to the discharge chute cable bracket.
1. Route deflector remote cable along the left side of the chute
pedestal.
2. Insert the barrel on the cable end into the bracket on left side of
chute deflector.
3. Hold seal out of the way while routing the cable through the bracket
on the left side of the discharge chute, and then push the cable fitting into the bracket.
4. Push the seal securely over the end on the cable fitting to prevent
water from entering the cable.
5. Check deflector travel. Adjust nut on cable end under handlebar to
obtain full travel, if necessary (see Remote Deflector Control in Owners Manual.
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Step Six:
Install Skid Shoes
1. Remove hardware from skid shoes.
2. Install hardware through blower housing and skid shoe as shown.
3. Adjust skid shoes, see Skid Shoes in Owners Manual.
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Step Seven:
Check Function of Dual Handle Interlock
Without the engine
running, press down (engage) both clutch levers. Release attachment clutch lever.
Attachment clutch should
remain engaged until traction clutch lever is released, then both
clutches must disengage.
If they do not, contact your dealer for repairs.
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Step Eight:
Check Tire Pressure
Check tire pressure and
adjust to the pressure listed on tire sidewall.
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Step Nine:
Check Auger Gearcase Oil
Check oil level in auger
gearcase (see Check Auger Gearcase in Owners Manual).
Page 14
Step Ten:
Check Engine Crankcase Oil
(Ariens AX)
IMPORTANT: The engine
is shipped with 5W-30 oil in crankcase. Refer to engine manual for detailed instructions.
Page 15
Step Twelve:
Fill Engine Fuel Tank
(Ariens AX)
Fill fuel tank. DO NOT
OVERFILL! See FILLING FUEL TANK in Owners Manual.
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Step Thirteen: Starting the
Engine (Ariens AX)
Page 17
Starting Engine / Step A:
Choke
Turn throttle all the
way up. Turn choke ON.
Page 18
Starting Engine / Step B:
Rocker Switch
Push rocker switch
to RUN position.
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Starting Engine / Step C:
Fuel Shut Off Valve
Turn fuel petcock
to ON position.
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Starting Engine / Step D:
Key
Install Safety Key
Switch. Insert ignition key into slot but DO NOT turn the key. Be
sure ignition key snaps
into place.
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Starting Engine / Step E:
Prime
Prime system: 3
primes maximum. DO NOT over prime system. Make sure to
cover the vent hole on
primer bulb before the primer bulb is compressed. Hold the
primer bulb in the
compressed position for one full second each time you press it.
Repeat for a total of 3
primes.
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Starting Engine / Step F:
(Manual Start)
Grasp rope handle. Pull
slowly until resistance is felt, then pull rope firmly and quickly to
start engine and avoid
kickback.
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Starting Engine / Step F:
(Electric Start)
Use a 3-wire extension
cord and plug cord into starter motor adaptor first. Then plug cord
into wall receptacle.
Use appropriately sized extension cord (10AWG or larger) to prevent
damage to electric
starter.
Page 24
Starting Engine / Step G:
(Electric Start)
Press and hold
starter button.
Note: Do not hold
the electric starter button down for more than 5 seconds. Wait at least 1 minute before additional
starting attempts.
Page 25
Starting Engine / Step H:
Warm up
Allow the engine to
warm up for 1-2 minutes, move the choke control to the CHOKE OFF position.
Page 26
Step Fourteen: Stopping the Engine
(Ariens AX)
To stop engine in an
emergency, flip the
Rocker Switch to the
STOP position, OR
Pull Safety Key from
Under normal conditions:
1. Turn throttle
2. Push rocker
3. Pull safety key
Engine.
down.
switch to STOP position.
OUT.
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Additional Resources
Refer to Owners Manual and Engine Manual
Contact Ariens Company
www.ariens.com
Phone: 920-756-4688
E-mail: info@ariens.com
2013 The Ariens Company. All rights reserved.
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