Ariens 921030 User Manual

Page 1
Quick Start Guide
Deluxe 28 (921030 s/n 101 & up)
Step 1: Assemble Handlebars
Step 2: Install Discharge Chute
Step 3: Install Discharge Chute Crank
Step 4: Install Remote Deflector Control
Step 5: Check Function of Dual Handle Interlock
Step 6: Check Tire Pressure
Step 8: Check Auger Gearcase Oil
Step 9: Check Engine Crankcase Oil
Step 10: Fill Engine Fuel Tank
Step 11: Start Engine
Step 12: Stop Engine
READ AND UNDERSTAND ALL INSTRUCTION, WARNING, AND DANGER LABELS.
IMPORTANT: READ OPERATOR’S MANUAL AND ENGINE MANUAL
THOROUGHLY AND FOLLOW THE IMPORTANT SAFE OPERATION PRACTICES BEFORE OPERATING.
Page 2
Step One: Assemble Handlebars
NOTE: The Ariens company has made changes to
packaging that affects this serial number range.
If the upper handlebars on your unit came already
attached please disregard the following six slides.
Not attached Attached
Page 3
Step One: Assemble Handlebars
(Unfold Lower Handlebar)
IMPORTANT: Be sure to block wheels or secure unit so it does not move during assembly.
1. Rotate lower handlebar out from unit so lower handlebar mounting holes align with mounting holes on the unit frame.
2. Secure lower handlebar to unit using two 3/8 in x 3/4 in. hex head serrated flange grade 5 bolts.
3. Tighten all four bolts to 25-42 lbf-ft (33,9-56,9 N∙m)
NOTE: This slide applies to
UNATTACHED handlebars ONLY
Page 4
Step One: Assemble Handlebars
(Attach Upper Handlebar Assembly)
1. Attach upper handlebar assembly to lower handlebar using
two sets of the handlebar hardware. One set to attach each
side of the handlebars.
NOTE: DO NOT tighten hardware. Allow upper handlebar assembly to hang from the lower handlebars for the next step.
NOTE: This slide applies to
UNATTACHED handlebars ONLY
Page 5
Step One: Assemble Handlebars
(Attach Control Cables)
1. Hook spring end of attachment control cable to the clutch
arm.
2. Hook spring end of the traction control cable to the cable eyelet on back of frame.
NOTE: Make sure the cable remains in the groove of the pulley.
NOTE: This slide applies to
UNATTACHED handlebars ONLY
Page 6
Step One: Assemble Handlebars
(Unfold Upper Handlebar)
NOTE: This slide applies to
UNATTACHED handlebars ONLY
1. Rotate handlebar into operating position. NOTE: Be careful not to damage cable spring hooks when rotating
handlebar upward.
2. Install the remaining handlebar hardware attaching the upper handlebar assembly to the lower handlebar.
3. Tighten all hardware.
4. Remove packaging around shift rod.
5. Rotate shift rod into place and tighten hardware.
6. Connect shift rod to speed selector arm and adjust as specified. See Selector Adjustment in the Owners Manual.
7. Adjust attachment cable as specified. See Attachment Clutch/Brake Adjustment in the Owners Manual.
8. Adjust the traction cable as specified. See Traction Drive Clutch Adjustment in the Owners Manual.
Assembly)
Page 7
Step One: Assemble Handlebars
(Connect Headlight Wire Harness)
NOTE: The headlight wire harness comes attached to the upper handlebar assembly.
1. Route the wire harness along the interior of the right side handlebar.
2. Connect to the engine electrical plug.
3. Press cable anchor into mounting hole in the frame near the engine electrical plug.
4. Secure the wire harness to the handlebars using the cable ties attached to the wire harness.
NOTE: This slide applies to
UNATTACHED handlebars ONLY
Page 8
Step One:
Assemble Handlebar
1. Remove the lower and loosen the upper hardware on the handlebar assembly.
2. Loosen the hardware on the shift rod.
3. Put the speed selector lever in the sixth forward position.
4. Rotate the handlebar into operating position.
NOTE: Be careful not to damage cable spring hooks when rotating handlebar upward.
5. Install and tighten the hardware on the handlebar assembly and shift rod.
NOTE: This slide applies to
ATTACHED handlebars ONLY
Page 9
Step Two:
Install Discharge Chute
1. Grease underside of discharge chute ring (if not already greased).
2. Remove mounting hardware from auger housing.
3. Install discharge chute over opening in the auger housing. Finger tighten the mounting hardware removed above.
NOTE: Leave discharge chute pedestal loose to help install the chute crank.
Page 10
Step Three: Install
Discharge Chute Crank
1. Remove the gear cover from top of chute pedestal.
2. Insert the short end of the chute crank into the hole in the front
of the control panel.
NOTE: Be careful not to damage nylon bushing when attaching crank to the dash.
3. Connect the chute crank to the pinion gear on chute with
hairpin.
4. Replace gear cover on top of chute pedestal.
5. Orient the chute and pedestal to its most vertical position and
tighten pedestal hardware to 15 – 31 lbf-ft (20 – 42 N•m).
Page 11
Step Four: Install Remote
Deflector Control Cable
1. Connect the barrel cable end to the chute deflector cable anchor
before clipping the cable to the discharge chute cable bracket.
2. Route deflector remote cable along the left side of the chute
pedestal.
3. Insert the barrel on the cable end into the bracket on left side of
chute deflector.
4. Hold seal out of the way while routing the cable through the bracket
on the left side of the discharge chute, and then push the cable fitting into the bracket.
5. Push the seal securely over the end on the cable fitting to prevent
water from entering the cable.
6. Check deflector travel. Adjust nut on cable end under handlebar to
obtain full travel, if necessary see Remote Deflector Control in Owners Manual.
Page 12
Step Five:
Check Function of Dual Handle Interlock
Without the engine
running, press down (engage) both clutch levers. Release attachment clutch lever.
Attachment clutch should
remain engaged until traction clutch lever is released, then both
clutches must disengage.
If they do not, contact your dealer for repairs.
Page 13
Step Six:
Check Tire Pressure
Check tire pressure and
adjust to the pressure listed on tire sidewall.
Page 14
Step Seven:
Adjust Skid Shoes
IMPORTANT: Skid shoes should be adjusted as conditions require. Allow
1/8 in. (3mm) between
scraper blade and hard smooth surfaces. Allow 7/8 in (22 mm) between scraper blade and uneven
or gravel surfaces. (See
Skid Shoes in Owners Manual).
Page 15
Step Eight:
Check Auger Gearcase Oil
Check oil level in auger
gearcase (see Check Auger Gearcase in Owners Manual).
Page 16
Step Nine:
Check Engine Crankcase Oil
(Ariens AX)
IMPORTANT: The engine
is shipped with 5W-30 oil in crankcase. Refer to engine manual for detailed instructions.
Page 17
Step Ten:
Fill Engine Fuel Tank
(Ariens AX)
Fill fuel tank. DO NOT
OVERFILL! See FILLING FUEL TANK in Owners Manual.
Page 18
Step Eleven: Starting the
Engine (Ariens AX)
Page 19
Starting Engine / Step A:
Choke
Turn throttle all the
way up. Turn choke ON.
Page 20
Starting Engine / Step B:
Rocker Switch
Push rocker switch
to RUN position.
Page 21
Starting Engine / Step C:
Fuel Shut Off Valve
Turn fuel petcock
to ON position.
Page 22
Starting Engine / Step D:
Key
Install Safety Key
Switch. Insert ignition key into slot but DO NOT turn the key. Be
sure ignition key snaps
into place.
Page 23
Starting Engine / Step E:
Prime
Prime system: 3
primes maximum. DO NOT over prime system. Make sure to
cover the vent hole on
primer bulb before the primer bulb is compressed. Hold the
primer bulb in the
compressed position for one full second each time you press it.
Repeat for a total of 3
primes.
Page 24
Starting Engine / Step F:
(Manual Start)
Grasp rope handle. Pull
slowly until resistance is felt, then pull rope firmly and quickly to
start engine and avoid
kickback.
Page 25
Starting Engine / Step F:
(Electric Start)
Use a 3-wire extension
cord and plug cord into starter motor adaptor first. Then plug cord
into wall receptacle.
Use appropriately sized extension cord (10AWG or larger) to prevent
damage to electric
starter.
Page 26
Starting Engine / Step G:
(Electric Start)
Press and hold
starter button.
Note: Do not hold
the electric starter button down for more than 5 seconds. Wait at least 1 minute before additional
starting attempts.
Page 27
Starting Engine / Step H:
Warm up
Allow the engine to
warm up for 1-2 minutes, move the choke control to the CHOKE OFF position.
Page 28
Additional Resources
Refer to Owners Manual and Engine Manual
Contact Ariens Company
www.ariens.com
Phone: 920-756-4688
E-mail: info@ariens.com
2013 The Ariens Company. All rights reserved.
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