Ariens 921023 User Manual

Quick Start Guide
Deluxe-Track 28 (921023 s/n 75000 & up)
Step 1: Assemble Handlebars
Step 2: Install Discharge Chute
Step 3: Install Discharge Chute Crank
Step 4: Install Remote Deflector Control
Step 5: Check Function of Dual Handle Interlock
Step 6: Check Track Tension
Step 8: Check Auger Gearcase Oil
Step 9: Check Engine Crankcase Oil
Step 10: Fill Engine Fuel Tank
Step 11: Start Engine
Step 12: Stop Engine
READ AND UNDERSTAND ALL INSTRUCTION, WARNING, AND DANGER LABELS. IMPORTANT: READ OPERATOR’S MANUAL AND ENGINE MANUAL THOROUGHLY AND FOLLOW THE IMPORTANT SAFE OPERATION PRACTICES BEFORE OPERATING.
Step One: Assemble Handlebars
NOTE: The Ariens company has made changes to
packaging that affects this serial number range.
If the upper handlebars on your unit came already
attached please disregard the following six slides.
Not attached Attached
Step One: Assemble Handlebars
(Unfold Lower Handlebar)
IMPORTANT: Be sure to block wheels or secure unit so it does not move during assembly.
1. Rotate lower handlebar out from unit so lower handlebar mounting holes align with mounting holes on the unit frame.
2. Secure lower handlebar to unit using two 3/8 i n x 3/4 in. hex head serrated flange grade 5 bolts.
3. Tighten all four bol ts to 25-42 lbf-ft (33,9-56,9 N∙m)
NOTE: This slide applies to
UNATTACHED handlebars ONLY
Step One: Assemble Handlebars
(Attach Upper Handlebar Assembly)
1. Attach upper handlebar assembly to lower handlebar using two sets of the handlebar hardware. One set to attach each side of the handlebars.
NOTE: DO NOT tighten hardware. Allow upper handlebar assembly to hang from the lower handlebars for the next step.
NOTE: This slide applies to
UNATTACHED handlebars ONLY
Step One: Assemble Handlebars
(Attach Control Cables)
1. Hook Spring end of attachment control cable to the clutch arm.
2. Hook spring end of the traction control cable to the cable eyelet on back of frame.
NOTE: Make sure the cable remains in the groove of the pulley.
NOTE: This slide applies to
UNATTACHED handlebars ONLY
Step One: Assemble Handlebars
(Unfold Upper Handlebar)
NOTE: This slide applies to
UNATTACHED handlebars ONLY
1. Rotate handlebar into operating position. NOTE: Be careful not to damage cable spring hooks when rotating
handlebar upward.
2. Install the remaining handlebar hardware attaching the upper handlebar assembly to the lower hand leba r.
3. Tighten all hardware.
4. Remove packaging around shift rod.
5. Rotate shift rod into place and tighten hardware.
6. Connect shift rod to speed selector arm and adjust as specified. See Selector Adjustment in the Owners Manual.
7. Adjust attachment cable as specified. See Attachment Clutch/Brake Adjustment in the Owners Manual.
8. Adjust the traction cable as specified. See Tractio n Drive Clutch Adjustment in the Owners Manual.
Assembly)
Step One: Assemble Handlebars
(Connect Headlight Wire Harness)
NOTE: The headlight wire harness comes attached to the upper handlebar assembly.
1. Route the wire harness along the interior of the right side handlebar.
2. Connect to the engine electrical plug.
3. Press cable anchor into mounting hole in the frame near the engine electrical plug.
4. Secure the wire harness to the handlebar s using the cabl e ties attached to the wire harn es s.
NOTE: This slide applies to
UNATTACHED handlebars ONLY
Step One: Assemble Handlebars
(Install Trigger Cable)
NOTE: Trigger cable assem bly comes attach ed to the Sno-thro unit.
1. Attach remote trigger cable assembly to upper handlebar
assembly using one ¼ in x 1- ½ oval head machine screw and one ¼ in. locking washer.
NOTE: This slide applies to
UNATTACHED handlebars ONLY
Step One:
Assemble Handlebar
1. Remove the lower and loosen the upper hardware on the handlebar assembly.
2. Loosen the hardware on the shift rod.
3. Put the speed selector lever in the sixth forward position.
4. Rotate the handlebar into operating position.
NOTE: Be careful not to damage cable spring hooks when rotating handlebar upward.
5. Install and tighten the hardware on the handlebar assembly and shift rod.
NOTE: This slide applies to
ATTACHED handlebars ONLY
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