Ariens 916003 AMP 24 User Manual

Owner/Operator Manual Manuel Du Propriétaire/Utilisateur
916003 – AMP 24
Model
ENGLISH FRANÇAIS
03982600C 6/10
Printed in USA

TABLE OF CONTENTS

Figure 1
Serial Number Label
OS2505
SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 8
CONTROLS and FEATURES. . . . . . . . 12
OPERATION . . . . . . . . . . . . . . . . . . . . . 13
MAINTENANCE . . . . . . . . . . . . . . . . . . 18
SERVICE AND ADJUSTMENTS . . . . . 20

INTRODUCTION

STORAGE. . . . . . . . . . . . . . . . . . . . . . . 29
SERVICE PARTS . . . . . . . . . . . . . . . . . 31
ACCESSORIES. . . . . . . . . . . . . . . . . . . 31
TROUBLESHOOTING . . . . . . . . . . . . . 29
SPECIFICATIONS. . . . . . . . . . . . . . . . . 32
WARRANTY . . . . . . . . . . . . . . . . . . . . . 33
NON-ENGLISH MANUALS
Manuals in languages other than English may be obtained from your Dealer. Visit your dealer or www.ariens.com for a list of languages available for your equipment.
Manuals printed in languages other than English are also available as a free download on our website:
http://www.ariens.com
MANUALES EN IDIOMAS DIFERENTES DEL INGLES
Puede obtener manuales en idiomas diferentes del inglés en su distribuidor. Visite a su distribuidor o vaya a www.ariens.com para obtener una lista de idiomas disponibles para su equipo.
También puede imprimir manuales en idiomas diferentes del inglés descargándolos gratuitamente de nuestra página Web:
http://www.ariens.com
MANUELS NON ANGLAIS
Des manuels dans différentes langues sont disponibles chez votre revendeur. Rendez­vous chez votre revendeur ou allez sur le site www.ariens.com pour consulter la liste des langues disponibles pour votre équipement.
Les manuels imprimés dans des langues différentes de l'anglais sont également disponibles en téléchargement gratuit sur notre site Web :
http://www.ariens.com
All reference to left, right, front, or rear are given from operator standing in operation position and facing the direction of forward travel.
MODEL AND SERIAL NUMBERS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit.
Numbers are located on the product registration form in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
Record Unit Model and Serial numbers here.
MANUAL
Before operation of unit, carefully and completely read your manual. If used improperly, this unit could be dangerous and cause personal injury or property damage. The contents will provide you with safety instructions for the safe use of your unit during normal operation and maintenance.
GB - 2
PRODUCT REGISTRATION
The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If the dealer does not register your product, please fill out, sign, and return the product registration card to Ariens or go to www.ariens.com.
UNAUTHORIZED REPLACEMENT PARTS
Use only Ariens replacement parts. The replacement of any part on this vehicle with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. To locate your nearest Ariens Dealer, go to www.ariens.com on the internet.
DISCLAIMER
Ariens reserves the right to discontinue, make changes to, and add improvements upon its products at any time without public notice or obligation. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your unit.
DELIVERY
Customer Note: If you have purchased this
product without complete assembly and instruction by your retailer, it is your responsibility to:
1. Read and understand all assembly instructions in this manual. If you do not understand or have difficulty following the instructions, contact your nearest Ariens Dealer for assistance. Make sure all assembly has been properly completed.
NOTE: To locate your nearest Ariens Dealer, go to www.ariens.com on the Internet.
WARNING: Improper assembly or adjustments can cause serious injury.
2. Understand all Safety Precautions provided in the manuals.
3. Review control functions and operation of the unit. Do not operate the Sno-Thro unless all controls function as described in this manual.
4. Review recommended lubrication, maintenance and adjustments.
5. Review Limited Warranty Policy.
6. Fill out a Product Registration Card and return the card to the Ariens Company or go to www.ariens.com.
GB - 3

SAFETY

Figure 2
OS2500
1
2
3
OL1801
WARNING: To avoid injury to hands and feet, always disengage clutches, stop drive motor, turn off and remove key from switch and wait for all movement to stop before unclogging or working on snow thrower.
Hand contact with the rotating impeller is the most common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute.
Keep hands and feet away from auger and impeller.
SAFETY ALERTS
Look for these symbols to point out important safety precautions. They mean:
Attention! Personal Safety Is
Involved! Become Alert! Obey The Message!
The safety alert symbols above and signal words below are used on decals and in this manual. Read and understand all safety messages.
PRACTICES AND LAWS
Practice usual and customary safe working precautions, for the benefit of yourself and others. Understand and follow all safety messages. Be alert to unsafe conditions and the possibility of minor, moderate, or serious injury or death. Learn applicable rules and laws in your area. Always follow the practices set forth in this manual.
REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the seller on safe and proper operation. If unit is to be used by someone other than original purchaser; loaned, rented or sold, ALWAYS provide this manual and any needed safety training before operation.
SAFETY DECALS AND LOCATIONS
ALW AYS replace missing or damaged Safety Decals. Refer to figure below for Safety Decal locations.
DANGER: IMMINENTLY HAZARDOUS SITUATION! If not avoided, WILL RESULT in death or serious injury.
WARNING: POTENTIALLY HAZARDOUS SITUATION! If not avoided, COULD RESULT in death or serious injury.
CAUTION: POTENTIALLY HAZARDOUS SITUATION! If not avoided, MAY RESULT in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTATIONS
NOTE: General reference information for
proper operation and maintenance practices. IMPORTANT: Specific procedures or
information required to prevent damage to unit or attachment.
1. WARNING!
Read Owner/Operator Manual.
GB - 4
Keep people away from unit while
OL4370 OL0910
OL4010
OL4690
OS6610
OS2080
operating. Keep children out of work area and under watchful care of a responsible adult.
Never direct discharge towards persons or property that may be injured or damaged by thrown objects.
Stop drive motor, remove key, read manual before making any repairs or adjustments.
Wear appropriate hearing protection.
ONLY use clean-out tool to clear blockages. NEVER use your hands.
2. DANGER!
ROTATING PARTS! ONLY use clean-out tool to clear blockages. NEVER use your hands. High
speed impeller rotates below discharge opening. Wait for all moving parts to stop before removing clogs or servic ing.
3. DANGER!
ROTATING PARTS. Keep clear of auger while unit is running.
Read Operator’s Manual.
Allow operation only by properly trained adult, never children.
Stop drive motor and remove key prior to leaving the operator’s position for any reason.
Keep all controls, guards and safety devices properly serviced and functional.
Never direct discharge towards persons or property that may be injured or damaged by thrown objects.
SAFETY RULES
Read, understand, and follow all safety practices in Owner/Operator Manual before beginning assembly or operating. Failure to follow instructions could result in personal injury and/or damage to unit.
ALWAYS disconnect batteries before assembly, maintenance or service. Unintentional drive motor start up can cause death or serious injury.
Complete a walk around inspection of unit and work area to understand:
• Work area • Your unit • All safety decals ALWAYS check overhead and side
clearances carefully before operation. ALWAYS be aware of traffic when operating along streets or curbs.
Keep children and people away. Keep children out of work area and under watchful care of a responsible adult.
NEVER allow children to operate or play on or near unit. Be alert and shut off unit if children enter area.
DO NOT allow adults to operate unit without proper training. Only trained adults may operate unit. Training includes actual operation.
Keep area of operation clear of all toys, pets, and debris. Thrown objects can cause injury.
Check for weak spots on docks, ramps or floors. Avoid uneven work areas and rough terrain. Stay alert for hidden hazards.
GB - 5
DO NOT operate near drop-offs, ditches, or embankments. Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Falling snow, fog, etc. can reduce vision and cause an accident. Operate unit only when there is good visibility and light.
NEVER operate unit after or during the use of medication, drugs or alcohol. Safe operation requires your complete and unimpaired attention at all times.
NEVER allow anyone to operate this unit when their alertness or coordination is impaired.
DO NOT operate unit without wearing adequate winter outer garments. Wear adequate safety gear, including safety glasses with side shields, and protective gloves. Wear proper footwear to improve footing on slippery surfaces.
DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating parts.
Protect eyes, face and head from objects that may be thrown from unit. Wear appropriate hearing protection.
Avoid sharp edges. Sharp edges can cut. Moving parts can cut off fingers or a hand.
ALWAYS keep hands and feet away from all rotating parts during operation. Rotating parts can cut off body parts.
NEVER place your hands or any part of your body or clothing inside or near any moving part while unit is running.
ALWAYS keep hands away from all pinch points.
DO NOT touch unit parts which might be hot from operation. Allow parts to cool before attempting to maintain, adjust or service.
Never direct discharge towards persons or property that may be injured or damaged by thrown objects. Use extreme caution on gravel surfaces. Stay alert for hidden hazards or traffic. Adjust skid shoes so Scraper Blade does not contact gravel.
DO NOT throw snow any higher than necessary.
Deflected materials can cause injury and property damage.
Always stand clear of the discharge area when operating this unit.
ALWAYS disengage attachment, stop unit, allow moving parts to stop and remove key before leaving operator’s position.
ROTATING IMPELLER CAN CAUSE SERIOUS INJURY. NEVER ATTEMPT TO UNCLOG OR CLEAN UNIT WHILE AUGER IS RUNNING.
Read, understand, and follow all instructions in the manual and on the machine before starting.
Understand:
How to operate all controls.
The functions of all controls.
How to STOP in an emergency. ALWAYS allow unit to adjust to outdoor temperatures before clearing snow.
Always be sure of your footing, especially when operating in reverse or leaving the operator’s position. Walk, never run during operation.
DO NOT overload the machine capacity by attempting to operate or to clear snow at too fast a rate.
Slow down and turn corners slowly. Do not operate in reverse unless absolutely
necessary. ALWAYS back up slowly. Always look down and behind before and while backing.
Disengage attachment drive when traveling from one work area to another.
Abnormal vibrations are a warning of trouble. Striking a foreign object can damage unit. Immediately stop unit. Remove key and wait for all moving parts to stop. Disconnect batteries. Inspect unit and make any necessary repairs before restart.
Before cleaning, removing clogs or making any inspections, repairs, etc.: disengage clutch(es), stop unit, remove key, allow moving parts to stop. Allow hot parts to cool.
Run auger a few minutes after clearing snow to prevent freeze-up.
Disengage attachment when not in use. Adjust skid shoes to clear gravel or crushed rock surfaces safely.
Never leave a unit unattended with key in. ALWAYS disengage attachment and remove key to prevent unauthorized use.
Never carry passengers. Check clutch and brake operation frequently.
Adjust and service as required. All motion of drive wheels and auger/impeller must stop quickly when control levers are released.
GB - 6
DO NOT operate on steep slopes. DO NOT clear snow across the face of slopes. Keep all movement on slopes slow and gradual. DO NOT make sudden changes in speed or direction. Use a slow speed to avoid stops or shifts on slopes. Avoid starting or stopping on a slope.
DO NOT park unit on a slope unless absolutely necessary. When parking on a slope always block the wheels.
ALWAYS remove key when transporting unit on a truck or trailer.
Use extra care when loading or unloading unit onto trailer or truck.
Secure unit chassis to transport vehicle. NEVER secure from rods or linkages that could be damaged.
Keep unit free of ice or other debris. Before tipping unit up onto housing, remove
batteries. Ensure unit is secure and will not tip over during maintenance.
ALWAYS keep protective structures, guards, and panels in good repair, in place and securely fastened. NEVER modify or remove safety devices.
ALWAYS maintain unit in safe operating condition. Check components frequently. If worn or damaged, replace with manufacturer’s recommended parts.
Keep all hardware properly tightened. Check shear bolts frequently.
Maintain or replace safety and instruction labels, as necessary.
For extended storage, clean unit thoroughly. Use only attachments or accessories designed for your unit.
Do NOT put batteries in fire or mutilate. Explosive Gases! NO flames, NO sparks, NO
smoking, near batteries. A frozen battery can explode and result in
death or serious injury. DO NOT charge batteries if frozen. Thaw the battery before connecting to charger.
Poisonous battery fluid contains sulfuric acid. Contact with skin, eyes or clothing can cause severe chemical burns.
ALWAYS wear safety glasses and protective gear near batteries.
ALWAYS keep batteries out of reach of children.
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
Charge batteries in an open, well-ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting to charging port. Remove key while unit is connected to charger.
GB - 7
WARNING: AVOID INJURY. Read
Figure 3
1. Sno-Thro Unit
2. Discharge Chute
3. Chute Crank
4. Hex Key
5. Literature Pack with Extra Shear Bolts
1
2
4
3
5
Figure 4
OS2515
1
2
3
1. Shift Rod
2. Upper and Lower Handlebar Hardware
3. Shift Rod Hardware
4. Handlebar
4
OS2520
and understand the entire Safety section before proceeding.
WARNING: Dropping or tipping over boxed unit could result in personal injury or damage to unit.
PACKAGE CONTENTS

ASSEMBLY

2. Loosen the hardware on the shift rod.
3. Put the speed selector lever in the sixth forward position.
4. Rotate the handlebars into operating position.
NOTE: Be careful not to damage cable spring hooks when rotating handlebars upward.
5. Install and tighten the hardware on the handlebar assembly.
6. Tighten the hardware on the shift rod. Make sure that the rod is correctly seated before tightening.
.
ASSEMBLY
Tools Required:
Pliers
Hex Key (Included)
Open-End Wrenches: 3/8, 7/16, 1/2, 9/16 in. and/or Adjustable Wrench
•Tire Gauge
Unfold Handlebar
Figure 4
1. Remove the lower and loosen the upper hardware on the handlebar assembly.
GB - 8
Install Discharge Chute
Figure 5
4
3
2
OS2025
1. Mounting Hardware
2. Discharge Chute
3. Discharge Chute Ring
4. Chute Pedestal
1
OS2026
Figure 6
1
1. Battery Connectors
2. Power Harness Connectors
3. Front Battery
4. Rear Battery
3
4
2
2
Figure 5
1. Gre ase underside of discharge chute ring (if not already greased).
2. Re move mounting hardware from the bottom of the chute pedestal.
3. Install discharge chute over opening in the auger housing and secure pedestal to auger housing with hardware removed in step 2.
Connect Batteries
Figure 6 The battery connectors are located under the
battery cover. To connect batteries:
1. Ensure that the power and PTO switches are in the OFF position.
2. Remove two hex socket head screws from each side of battery cover. Use hex key provided in literature pack.
3. Rotate cover toward handlebar. Use care not to place tension on wires.
4. Connect two batteries to power harness leads. Ensure that connectors are fully seated and lock in place.
5. Install battery cover. To prevent damage to cover do not overtighten hex socket head screws.
WARNING: ALWAYS disconnect the batteries before performing maintenance on unit.
IMPORTANT: Both batteries must be disconnected to fully remove power from the electrical system.
IMPORTANT: Battery cover also acts as the hold-down for the batteries. DO NOT operate unit without the cover securely installed with all hardware.
Install Discharge Ch ute Crank
Figure 7
1. Slide chute crank through the opening in the control panel.
NOTE: Be careful not to damage nylon bushing when attaching crank to the dash.
2. Connect the chute crank to the pinion gear on chute with spring clip pin.
GB - 9
Install Remote Deflector Cable
Figure 7
1. Chute Crank
2. Control Panel
3. Pinion Gear
4. Spring Clip Pin
1
2
3
4
OS2535 OS2536
Figure 8
1. Remote Deflector Cable
2. Remote Deflector Control
3. Cable Clip
4. Wire Cable Hook
5. Cable Mounting Bracket
1
3
2
4
5
(Figure 8 and 9)
1. Slide cable through clip on top of discharge chute pedestal Figure 8.
2. Bend clip closed around cable.
3. Using the wire hook attached to the deflector cable, hook cable to discharge chute crank.
.
4. Pull rubber seal cap away from snap fitting.
5. Install snap fitting into cable bracket’s upper mounting hole.
NOTE: The cable mounting bracket located underneath the control panel contains two mounting holes. Use only the upper mounting hole; the one closest to the dash.
6. Position rubber seal cap over the top of snap fitting.
7. Move deflector control lever to forward most position.
8. Attach cable eye to pin on bottom of deflector control lever.
NOTE: Hold down chute deflector cap, if needed, for more cable slack.
9. Secure cable eye to control lever with washer and hairpin.
10. Test controls to be sure deflector works properly.
NOTE: If deflector does not follow full range of travel See Remote Discharge Deflector Control Adjustment on page 21.
GB - 10
.
1. Upper Mounting Hole
2. Snap Fitting
3. Rubber Seal Cap
4. Hairpin
5. Washer
6. Cable Eye
2
1
3
4
6
5
Figure 9
Charge Batteries
The batteries MUST be charged for a minimum of 7 hours before the first use.
See Pre-Start on page 15. IMPORTANT: The unit MUST be connected
to the battery charger whenever it is not in use. Failure to keep batteries fully charged will reduce battery life and void battery warranty.
Check Function of Dual Handle Interlock
With power switch in the off position, press down (engage) both clutch levers. Release pressure on attachment clutch (right side) lever. The attachment clutch should remain engaged until traction clutch lever is released, then both clutches must disengage. If they do not, contact your Dealer for repairs.
Check Tire Pressure
Check tire pressure and adjust to the pressure listed on tire sidewall.
CAUTION: Avoid injury! Explosive separation of tire and rim parts is possible when they are serviced incorrectly:
Do not attempt to mount a tire without the proper equipment and experience to perform the job.
Do not inflate the tires above the recommended pressure.
Do not weld or heat a wheel and tire assembly. Heat can cause an increase in air pressure resulting in an explosion. Welding can structurally weaken or deform the wheel.
Do not stand in front or over the tire assembly when inflating. Use a clip-on chuck and extension hose long enough to allow you to stand to one side.
Check Auger Gearcase Oil
Check oil level in auger gearcase (see Check Auger Gearcase on page 19).
Check Function of all Controls
Ensure unit runs and performs properly. Refer to Operation.
Run-in Attachment Belt
1. Run unit according to Starting and Shut Off on page 17.
2. Engage attachment clutch lever and run attachment for about 15 minutes.
3. Stop unit, wait for all moving parts to stop, and remove key.
4. Adjust clutch idler according to Attachment Clutch/Brake Adjustment on page 25.
GB - 11
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