Ariens 91116000 (101-1137), 91116000 (1138-999999), 91118300 (101-999999) Owner’s Manual

Walk Behind Lawn Mower
Owner/Operator Manual Manuel Du Proprietaire/Utilisateur
Model
911160 - LM21 Classic 911182 - LM21 Classic 911183 - LM21S Classic 911184 - LM21SW Classic
(_) FRAN(_AIS
Printed in USA
/ Y:_:] i _ [o]_ _o]_//_/[_
Safety ........................... 4
Assembly ........................ 9
Controls and Features ............ 10
Operation ....................... 11
Maintenance ..................... 17
Service and Adjustments .......... 20
II_/llt_e_o]_l
Storage ......................... 24
Troubleshooting ................. 25
Service Parts .................... 26
Accessories ..................... 26
Specifications ................... 27
Warranty ........................ 29
NON-ENGLISH MANUALS
Manuals in languages other than English may be obtained from
your Dealer. Visit your dealer or www.ariens.com for a list of
languages available for your
equipment.
Manuals printed in languages
other than English are also available as a free download on
our website:
http://www.ariens.com
MANUALES EN IDIOMAS DIFERENTES DEL INGLES
Puede obtener manuales en
idiomas diferentes del ingles en su distribuidor.
Visite a su distribuidor o vaya a www.ariens.com para obtener una lista de idiomas disponibles para su equipo.
Tambien puede imprimir manuales en idiomas diferentes del ingles descargandolos gratuitamente de nuestra pagina Web:
http://www.ariens.com
MANUELS NON ANGLAIS
Des manuels dans differentes
langues sont disponibles chezvotre revendeur.
Rendez-vous chez votre revendeur
ou allez sur le site www.ariens.com
pour consulter la liste des langues disponibles pour votre equipement.
Les manuels imprimes dans des langues differentes de I'anglais sont egalement disponibles en telechargement gratuit sur notre
site Web :
http://www.ariens.com
THE MANUAL
Before using the unit, carefully and completely read your manuals. The contents will give you an understanding of safety
instructions and controls during normal operation and maintenance.
All reference to left, right, front, or rear are given from the operator's position, facing the
direction of forward travel.
SERVICE AND REPLACEMENT
PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial
numbers of your unit and engine.
Numbers are located on the product
registration form in the unit literature
package. They are also printed on a serial
number label, located on the frame of your
unit (Figure 1).
Unit Serial Number Label
\
Figure 1
GB -2
0MI600
RecordUnitModelandSerialnumbers here:
l J
Record Engine Model & Serial numbers here:
[ J
PRODUCT REGISTRATION
The Ariens dealer must register the product at the time of purchase. Registering the
product will help the company process warranty claims or contact you with the latest service information. All claims meeting
requirements during the limited warranty
period will be honored, whether or not the
product registration card is returned. Keep a
proof of purchase if you do not register your
unit.
Customer Note: If the Dealer does not
register your product, please fill out, sign and
return the product registration card to Ariens or go to www.ariens.com on the internet.
UNAUTHORIZED REPLACEMENT
PARTS
Use only Ariens replacement parts.
Replacing any part on this vehicle with anything other than an Ariens authorized
replacement part may adversely affect the
performance, durability, or safety of this unit and may void the warranty. Ariens disclaims
liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized
replacement parts. To locate your nearest Ariens Dealer, go to www.ariens.com on the
internet.
DEALER DELIVERY
Dealer should:
1. Check that all assembly and adjustments have been properly completed.
2. Fill out Original Purchaser Registration Card and return the card to Ariens.
3. Explain Ariens Limited Warranty Policy.
4. Explain recommended lubrication and maintenance. Advise customer on
adjustments. Remind customer to change oil in 4 cycle engine crankcase after first five (5) hours of operation.
5. Instruct customer on controls and operation of unit. Discuss and
emphasize the Safety Rules. Give customer Owner/Operator, Parts, and Engine manuals. Advise customer to thoroughly read and understand them.
DISCLAIMER
Ariens reserves the right to discontinue, make changes to, and add improvements upon its products at any time without public notice or obligation.The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not apply to your unit.
GB-3
[,."Y-'1al=1i'I
WARNING: This cutting machine
is capable of amputating hands
and feet and throwing objects.
Failure to observe the safety instructions in the manuals and
on decals could result in serious
injury or death. Slopes are a major factor related
to slip and fall accidents.
Operation on all slopes requires
extra caution. Tragic accidents can occur if the
operator is not alert to the
presence of children. Never
assume that children will remain where you last saw them.
Gasoline is extremely flammable
and the vapors are explosive,
handle with care. Stop unit and engine, remove key
(if equipped) and allow moving parts to stop before leaving
operator's position.
SAFETY ALERTS
Look for these symbols to point
,_ out important safety precautions.
The safety alert symbols above and signal words below are used on decals and in this
manual. Read and understand all safety messages.
They mean:
Personal Safety Is Involved!
Attention!
Become Alert! Obey The Message!
CAUTION: POTENTIALLY
,&
HAZARDOUS SITUATION! If not avoided, MAY RESULT in minor or moderate injury. It may also be used to alert against unsafe
practices.
NOTATIONS
NOTE: General reference information for proper operation and maintenance practices.
IMPORTANT: Specific procedures or information required to prevent damage to
unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working precautions, for the benefit of yourself and
others. Understand and follow all safety
messages. Be alert to unsafe conditions and
the possibility of minor, moderate, or serious
injury or death. Learn applicable rules and laws in your area.
REQUIRED OPERATOR
TRAINING
Original purchaser of this unit was instructed by the seller on safe and proper operation. If
anyone other than the original purchaser will
use the unit, ALWAYS provide this manual and any needed safety training before operation.
DANGER: IMMINENTLY
,_ HAZARDOUS SITUATION! If not
avoided, WILL RESULT in death or serious injury.
WARNING: POTENTIALLY
,_ HAZARDOUS SITUATION! If not
avoided, COULD RESULT in death or serious injury.
GB -4
SAFETY DECALS AND LOCATIONS
ALWAYS replace missing or damaged safety decals. Refer to Figure 2 for safety decal
locations.
1
Figure 2
1. DANGER!
TO AVOIDSERIOUS INJURYOR DEATH
Read the operator's manual.
OL180I
Keep children and others away
from unit while operating.
©L4370
Never direct discharge toward other people. Thrown objects can cause injury.
OL0910
Do not operate mower unless guards are in operating position or entire bagger is attached.
OL4540
shields, switches, etc.) in place Keep safety devices (guards,
and working.
OL3030
Go across slopes, not up and down. Look down and behind before and
while moving backward.
Do not park on a slope unless chocked or blocked.
Do not allow operation of machine by untrained personnel.
2. DANGER! KEEP HANDS AND FEET AWAY
Do not operate mower unless guards are in
operating position or bagger is attached.
3. CAUTION!
Bag is subject to wear and deterioration.
Check bag frequently, replace when necessary. Use original bag to comply with safety
specifications.
SAFETY RULES
If unit is to be used by someone other than
original purchaser; loaned, rented or sold, ALWAYS provide this manual and any needed safety training before operation.
Learn applicable rules and laws in your area,
including those that may restrict the age of the operator.
Read, understand and follow all safety
practices in Owner/Operator Manual before beginning assembly. Failure to follow instructions could result in personal injury and/or damage to unit.
If the operator or the mechanic cannot read
the manual, it is the owner's responsibility to explain it to them. Only the user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.
ALWAYS remove key (if equipped) and disconnect wire from spark plug before assembly. Unintentional engine start up can cause death or serious injury.
Complete a walk around inspection of unit and work area to understand:
work area
your unit all safety decals.
Clear work area of stones, sticks, wire and foreign objects which might be picked up and thrown. Tall grass can hide obstacles.
Know the work area. Stay alert for holes,
rocks, rough terrain and hidden hazards.
GB-5
Keepawayfromdrop-offs,ditches,or embankmentsthatcouldcauseoperatorto losefootingorcontrolofunit.
ALWAYSbeawareoftrafficwhenoperating alongstreetsorcurbs.
Keepworkareaclearofallpersons,children andpets.
Keepchildrenoutoftheworkareaandunder thewatchfulcareofaresponsibleadult.
ALWAYSoperateunitwhenthereisgood visibilityandlight.
DONOTmowwetgrass. ALWAYSbesureofyourfooting.Keepafirm
holdonhandlebar.Walk,NEVERrun. Engine/bladecontrolfeatureonmowerstops
engineandbladewithin3secondswhenever operatorreleaseshandlebar.Checkthis featurefrequently.Iffeaturefailstooperate, disconnectsparkplugwireandadjustorhave itrepairedbeforeusingunit.
Onlytrainedadultsmayoperateorservice unit.Trainingincludesactualoperation.The ownerisresponsiblefortrainingusers.
NEVERoperateafterorduringtheuseof medication,drugsoralcohol.Unitrequires completeandunimpairedattention. NEVERallowchildrentouseorservice
mower. ALWAYSkeephandsandfeetawayfrom
rotatingparts.Rotatingpartscancutoffbody parts.
ALWAYSkeephandsawayfrompinchpoints. Fumesfromengineexhaustcancausedeath
orseriousinjury.DONOTrunengineinan
enclosedarea. ALWAYSprotecteyes,face,andbodywith
adequatesafetygearandprotectiveclothes. Wearsturdyfootwear,gloves,ahardhatand safetygogglesorsafetyglasseswithside shieldswhileoperatingmower.
Wearappropriatehearingprotection. NEVERoperatemowerbarefootorwhen
wearingopensandalsorcanvasshoes. NEVERwearlooseclothes,longhairor
jewelrythatmaygetcaughtinrotatingparts.
ALWAYSstandclearofdischargewhen operatingunit.
NEVERdirectdischargetowardbystanders. Operatorisresponsibleforbystandersafety. DONOTtouchhotparts.Allowpartstocool. Keepsafetydevicesorguardsinplaceand
functioningproperly.NEVERmodifyor removesafetydevices.
Read,understand,andfollowallinstructions inthemanualandonthemachinebefore
starting.Understand:
Howtooperateallcontrols
Thefunctionsofallcontrols
HowtoSTOPinanemergency.
DONOTattempttostartyourengineuntil
youknowwhatthecontrolsdoandhowthey
work.
DONOTtiltmowerwhenstartingit. Keepfeetawaywhenstartingengine.
DONOTstarttheengineoroperatemower withoutsidedischargecoverorside dischargedeflectorinstalled.
Neverleavearunningunitunattended. Takeallpossibleprecautionswhenleaving
unitunattended. ALWAYSshutoffengine,removekey
(electricstartmodels)anddisconnectspark
plugwiretopreventaccidentalstartingor
unauthorizeduse.
Stopengineifanyoneenterstheworkarea.
NEVERattempttomakeanyadjustmentsto
unitwhileengineisrunning(exceptwhere specificallyrecommended).Stopengine,
removekey(electricstartmodels)andwait forallmovingpartstostopbeforeservicing.
DONOTmakecuttingheightwheel adjustmentswhiletheengineisrunning.
Ifyoustrikeanobject,orifequipment vibratesabnormally,stopengineatonce,wait formovingpartstostopanddisconnectwire fromsparkplug.Repairanydamagebefore
restartingunit.
Keepreardoorclosedwhenengineis
runningunlessthegrassbagisinplace.
Stopenginebeforeremovingandemptying grassbag.
Whenmulchingorbagging,ALWAYSinstall dischargecover.
Whensidedischarging,ALWAYSinstallside dischargedeflector.
ALWAYSshutoffengine,allowbladetostop anddisconnectsparkplugwirebefore clearingclogsorcleaningunit.
Checkgrassbagforwear,damage,and/or deterioration.ReplaceonlywithAriens originalequipmentreplacementpartsfor safety.
Toreducefirehazardandoverheating,keep equipmentfreeofgrass,leaves,debrisor
excessivelubricants.
Useextracarewhenapproachingblind corners,shrubs,trees,orotherobjectswhich
mayobscurevision.
GB-6
DONOTmowattoofastarate.DONOT
changeenginegovernorsettingorover- speedtheengine.
Donotoperatemowerongravelorloose
materialsuchassand.Stopmowerwhen crossingdrives,walks,orroadstoprevent damageorinjuryfromthrownobjects.
DONOTpullmowerbackwardsunless absolutelynecessary.Lookdownandback, especiallyforsmallchildren,beforeandwhile
movingbackwards.
Onself-propelledmodels,releasingwheel drivecontrolmuststopmower'sforward
movement.Ifthisfeaturefailstooperate, disconnectsparkplugwireandrepairbefore
usingunit.
Onself-propelledmodels,wheeldrivemust
bedisengagedwhenstartingengine.
DONOToperateonsteepslopes.
NEVERleaveunitunattendedonaslope.
Chockwheelsifparkingonaslope.
Mowacrossthefaceofslopes,neverupand down.Beespeciallycautiouswhenchanging directiononslopes.
Thisproductisequippedwithaninternal combustionengine.DONOTuseonornear anyunimproved,forestorbrushcoveredland
unlesstheexhaustsystemisequippedwitha sparkarrestormeetingapplicablelocal,state orfederallaws.Asparkarrestor,ifused,
mustbemaintainedineffectiveworkingorder
bytheoperator.SeeyourAriensDealeror enginemanufacturer'sservicecenter.
Emission Control System
Certification Label
NOTE: Tampering with emission controls and components by unauthorized personnel may
result in severe fines or penalties. Emission controls and components can only be adjusted by EPA and/or CARB authorized service centers. Contact your Ariens
Equipment Retailer concerning emission controls and component questions.
Fuel is highly flammable and its vapors can explode. ONLY use approved fuel containers.
NO Smoking! NO Sparks!
NO Flames! Allow engine to cool before filling fuel
tank.
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always
place containers on the ground away from your vehicle before filling.
When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock- open device.
Check fuel supply before starting engine.
DO NOT fill gasoline tank indoors, when engine is running, or while engine is hot.
Allow engine to cool several minutes before removing fuel cap.
DO NOT overfill. Allow about 1/4" (6 mm) of tank space for fuel expansion.
Replace gasoline tank cap securely and clean any spilled fuel before starting engine.
If fuel is spilled on clothing, change clothing immediately.
NEVER store fuel inside where there is an open flame, such as a water heater.
ALWAYS drain fuel outdoors away from ignition sources.
ALWAYS shut off engine, and remove key, and close fuel shutoff valve when transporting
unit on a truck or trailer. Avoid Electric Shock. DO NOT disconnect
wire from spark plug while engine is running.
Do NOT put battery in fire or mutilate.
Explosive Gases!
NO flames, NO sparks, NO smoking, near battery.
Poisonous battery fluid contains sulfuric acid. Contact with skin, eyes or clothing can cause
severe chemical burns. ALWAYS wear safety glasses and protective
gear near battery. ALWAYS keep batteries out of reach of
children.
Battery posts, terminals and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
Charge batteries in an open, well-ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting battery. Wear protective clothing and use
insulated tools.
GB-7
Accidentalenginestartupcancausedeathor seriousinjury.Exceptwherespecifically recommended,ALWAYSstopengine, removekey(electricstartmodels),waitfor movingpartstostop,allowpartstocooland disconnectsparkplugwirebeforeinspecting, servicing,adjustingorrepairingunit.
Keepmowerfreeofgrass,leaves,orother debrisbuild-up.
Keepequipmentingoodcondition. Maintainorreplacesafetyandinstruction
labels,asnecessary. Followenginemanufacturer'ssafety
instructionwhenservicingengine. Checkallhardwareatregularintervals,
especiallybladeattachmentbolts.Keepall hardwareproperlytightened.
Anextensionspring,whenextended,stores energyandcanbedangerous.Alwaysuse toolsspecificallydesignedforinstallingor removinganextensionspring.Always compressorextendspringsslowly.
Beforetippingunit,removefuelandbattery(if equipped).
Useextracarewhenloadingorunloading
unitontotrailerortruck.
Ensureallwheelblocks,jackstandsandtie
downswillsupportunitduringmaintenance.
Replaceworn-outmufflersimmediately.
Continuedusecouldresultinfireor
explosion.
Sharpedgescancutoramputatefingersora hand.Wrapbladeorwearsturdyglovesto
service.
Onlyreplaceblades.NEVERstraightenor
weldblades.
Useonlyreplacementpartsdesignedforyour unit.SeeyourAriensDealer.
Allowenginetocoolbeforestoringinany
enclosure. ALWAYScleanunitbeforeextendedstorage.
Seeenginemanualforproperstorage. DONOTstoreunitinsideabuildingwithfuel
inthefueltankwhereanyignitionsources
arepresent.
Useonlyaccessorieswhichhavebeen
approvedbyAriensandareproperly
installed.
Useonlyaccessoriesorattachmentsthatare designedforyourunitandthatcanbeused safelyonyourterrain.
Checkattachmentsfrequentlyandreplace wornordamagedcomponentswith
manufacturer'srecommendedparts.
GB-8
,_ CAUTION: AVOID INJURY. Read
and understand the entire Safety section before proceeding.
CARTON CONTENTS
ASSEMBLY
1. Unfold and adjust handlebar. See HANDLEBAR HEIGHT on page 20.
NOTE: DO NOT bend the speed control rod
(if equipped) when unfolding the handlebars.
2. Fill engine crankcase with oil. See engine manual.
3. Set-up mower for bagging, side discharge or mulching. See MOWER SET-UP on page 14.
4. Fill fuel tank. See FILLING THE FUEL TANKon page 14.
5. Connect spark plug wire.
6. Check the engine/blade control feature. Try starting the engine without the engine/blade control held against the handlebar. Engine must not start. If engine starts, stop engine and bring the unit to your dealer for adjustment or repair.
1. Mower Unit
2. Side Discharge Cover
3. Side Discharge Deflector
4. Literature Pack
5. Mulch Plug
6. Grass Bag
Figure 3
OM3190
GB-9
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3
4
7
13
12
3-
19
14
12
11
10
11
14
OM3195
1. Engine/Blade Control
2. Wheel Drive Control (911183, 184)
3. Adjustable and Folding Handlebars
4. Swivel Wheel Lock (911184)
5. Grass Bag
6. Rear Door
7. Fuel Tank and Cap
8. Height Adjustment Pins (911184)
9. Muffler and Muffler Guard
10. Oil Fill/Dipstick
11. Cutting Height Levers (2 Rear Wheel Adjusters, 2 Front Wheel Adjusters)
16
15
/
Figure 4
12. Primer Bulb
13. Air Filter
14. Side Discharge Cover
15. Side Discharge Deflector
16. Mulchmaster TM Plug
17. Handlebar Adjustment Holes
18. Recoil Starter Handle
19. Speed Control Rod (911183, 184)
GB- 10
CONTROLS AND FEATURES
See Figure 4 for locations.
WARNING: Improper operation
,_ can lead to injury. Learn what the
controls do and how they work. Thoroughly read and understand
entire Operator Manual.
Handlebar
Adjust handlebarto a safe and comfortable height. See HANDLEBAR HEIGHT on page 20.
Recoil Starter Handle
When pulled, handle will turn engine over.
CUTTING HEIGHT ADJUSTMENT
CAUTION: AVOID INJURY. Read and understand the entire Safety
section before proceeding.
Engine/Blade Control
CAUTION: Check function of
,_ Engine/Blade Control regularly.
Improper function of control could cause injury.
The engine/blade control must be held against the handlebar to start the engine and
blade.
Engine/blade control feature on mower stops engine and blade within 3 seconds whenever operator releases handlebar. Check this feature frequently. If feature fails to operate, disconnect spark plug wire and adjust or have
it repaired before using unit.
STOP
DANGER: Avoid injury from
,_ rotating blade.
ALWAYS shut off engine before adjusting cutting height.
CAUTION: On self-propelled
models, both rear wheels must be set at same height or traction drive may not work properly.
Notch Cut grass length
LOW 1" (25 mm) 2 1-3/8" (35 mm) 3 1-3/4" (45 mm) 4 2-1/4" (57 mm) 5 2-3/4" (70 mm)
HIGH 3-1/4" (83 mm)
START and RUN
GB- 11
Standard Models
To change cutting height, move cutting height levers one notch at a time on each wheel to
set desired height (Figure 5). NOTE: Each wheel on mower must be set at
the same height for a level cut.
Rear
low
Swivel Wheel Models (911184)
To change front wheel cutting height, insert
height adjuster pin into the holes that match
the desired cutting height and fasten with key
ring (Figure 6).
To change rear wheel cutting height, move cutting height levers one notch at a time to set the desired cutting height.
High
Low
1. Cutting Height Lever
Figure 5
High
Front
Low
Front
3
1. Cutting Height Lever
2. Height Adjuster Pin
3. Key Ring
Figure 6
!
OPTIONAL CONTROLS
Primer Bulb
Push the primer bulb in to add fuel for easier
engine start.
GB- 12
Speed Control (self-propelled models)
Speedcontrol rod changes the mower's
forward travel speeds.
Fast -Push rod all the
way forward.
Wheel DriveControl (self-propelled
models)
CAUTION: Unit will move forward
,&
at engine start if wheel drive control is engaged. ALWAYS
release wheel drive control before starting unit.
NOTE: Engine must be running for wheel
drive to propel unit. To drive forward:
Slowly squeeze and hold wheel drive control against handlebar.
To stop:
Release wheel drive control.
©M1240
STOP GO
Swivel Wheel Lock (911184)
Figure 7
Start mowing slowly and use speed control rod to gradually increase speed to a safe,
comfortable walking pace.
Speed control rod should hold the desired
speed. If not, adjust speed control bell crank.
(See SPEED CONTROL BELL CRANK on page 23.)
CAUTION: Avoid loss of control.
,t_ Lock swivel wheels when mowing
on a slope or hill. Do not mow on steep slopes.
To hold wheel straight:
1. Push swivel wheel lock forward.
2. Push unit forward until wheel locks in place.
To allow wheel to swivel:
1. Pull swivel wheel lock back.
GB - 13
Unlock-Wheel Swivels
Lock-WheelHeld Straight
OM1700
FILLING THE FUEL TANK GASOLINE
IMPORTANT: ALWAYS use gasoline that
meets the following guidelines:
Clean, fresh gasoline.
A minimum of 87 octane/87 AKI (91
RON). High altitude use may require a
different octane. Consult your engine
manual. Gasoline with up to 10% ethanol
(gasohol) or up to 15% MTBE (methyl
tertiary butyl ether) is acceptable.
Use of any gasoline other than those approved above may void the engine warranty. If the pumps are not marked for the content of alcohol or ethers,
check ethanol and MTBE levels with the fuel supplier.
Do not modify the fuel system to use different fuels.
Never mix oil and gasoline.
NOTE: All gasoline is not the same. If the engine experiences starting or performance problems after using a new gasoline, switch to a different fuel provider or fuel brand.
IMPORTANT: Excessively oxygenated or reformulated fuels (fuels blended with alcohols or ethers) can damage the fuel system or cause performance problems. If any undesirable operating problems occur, use a gasoline with a lower percentage of
alcohol or ether.
Fuel Stabilizer
Gasoline left in the fuel system for extended periods without a stabilizer will deteriorate, resulting in gum deposits in the system.
These deposits can damage the carburetor and the fuel hoses, filter and tank. Prevent
deposits from forming in the fuel system during storage by adding a quality fuel
stabilizer to the fuel. Follow the
recommended mix ratio found on the fuel
stabilizer container. To add fuel to fuel tank:
1. Put unit in open or well-ventilated area.
2. Stop engine and allow to cool.
3. Clean fuel cap and surrounding area.
4. Remove cap.
IMPORTANT: See engine manual for correct
type and grade of fuel.
5. Fill fuel tank. (see SPECIFICATIONS on page 27 for tank capacity.)
6. Replace fuel cap and tighten.
7. ALWAYS clean any spilled fuel.
MOWER SET-UP
CAUTION: DO NOT operate mower unless either side
discharge cover or side discharge deflector is installed. Thrown
objects may cause damage or injury. Never operate unit with
rear door open unless grass bag is in place.
CAUTION: If clog or obstruction prevents grass flow, release
engine/blade control and disconnect spark plug wire before
attempting to clear away any clogs.
GB- 14
To Bag
CAUTION: Check grass bag frequently for wear or
deterioration. Replace worn or damaged bag with Ariens original
equipment replacement bag only.
1. Shut off unit.
2. Install side discharge cover.
Side Discharge Cover
Figure 8
3. Lift rear door.
4. Hook grass bag frame on mounting flange.
5. Lower rear door.
If necessary, lift rear of grass bag frame to lock in position.
There should be no openings between bag and mounting surface after installing bag. If
necessary, clear debris from bag mounting
surface.
Grass Bag Removal
1. Shut off unit.
2. Lift rear door.
3. Use handle to lift bag off mounting flange.
4. Close rear door.
NOTE: Empty grass bag and clean mower
pan after each use. DO NOT allow grass clumps or a grass coating to collect inside of grass bag or mower pan. Remove grass bag from mower, wash bag with hose and allow to dry.
To Side Discharge
1. Shut off unit.
2. Remove grass bag.
3. Install Mulchmaster plug (see below).
4. Remove side discharge cover and keep hardware.
5. Attach side discharge deflector to studs on mower. Make sure deflector covers
discharge opening.
6. Secure with cover hardware from step 4.
Side Discharge Deflector
Figure 9
To Mulch
1. Shut off unit.
2. Remove grass bag and install side discharge cover.
3. Open rear door and insert Mulchmaster plug with the beveled face to the left.
4. Close rear door.
NOTE: Rear door must close flush. NOTE: For maximum mulching performance,
install the Mulchmaster Mulching Kit. See
Accessories.
Mulchmaster Plug
Figure 10
GB- 15
EMERGENCY STOPPING
To stop the mower in an emergency:
1. Release the engine/blade control.
2. Release the wheel drive control (self- propelled models).
3. Allow all moving parts to stop before leaving operator's position.
STARTING AND SHUT OFF
WARNING: Improper operation
A
can lead to injury. Learn what the controls do and how they work.
Thoroughly read and understand entire Operator Manual.
See Figure 4 for all Controls and Features. NOTE: Start engine on a level surface that is
free of debris.
Manual Start
1. Check each item under Before Each Use in the MAINTENANCE SCHEDULE
on page 17.
2. For engines with a primer, push primer bulb 2 or 3 times for a cold engine.
NOTE: It is unnecessary to prime or choke a warm engine.
3. For engines with a throttle, place throttle control in the choke position. Once the engine has started, place throttle in the
high speed detent.
4. With engine/blade control held against the handlebar, grasp starter handle and
pull rope slowly until it pulls harder. This is the compression stroke. Let rope rewind slowly.
5. Pull rope with rapid continuous full arm stroke to start engine. Allow rope to
rewind slowly.
IMPORTANT: DO NOT let starter handle snap against bracket.
6. Repeat steps 4 and 5 until engine starts. (If engine does not start, see TROUBLESHOOTING on page 25.)
Shut Off
1. Release wheel drive control and allow unit to stop completely (self-propelled
models).
2. Release engine/blade control.
Mowing Tips
Cut grass when it is dry. Keep mower blades sharp. Do not set cutting height too low. For tall
grass, mow twice.
Do not mow too fast. Mow with engine at full throttle. Discharge
clippings into areas already cut. Vary cutting pattern with each mowing.
NOTE: To prevent dirt and grass from collecting on mower pan, avoid operating over bare ground with only patches of grass.
Mulching Tips
For best mulching performance, cut no more than 1-inch (2.54 cm) of grass per cutting.
GB- 16
,_ CAUTION: AVOID INJURY. Read
and understand the entire Safety section before proceeding.
Ariens Dealers will provide any service, parts or adjustments which may be required to
keep your unit operating at peak efficiency. Should engine require service, contact an
Ariens Dealer or an authorized engine
manufacturer's service center.
MAINTENANCE SCHEDULE
NOTE: Some working conditions (heavy loads, high ambient temperatures, dusty
conditions, or airborne debris) may require
more frequent service. See engine manual for further maintenance
and troubleshooting information.
Service
Performed
Check
Engine/Blade
Control Check Wheel
Drive Control
Check Grass
Bag
Clean Unit Check Engine
Oil Check Mower
Blade
Check Drive
Belt
Check
Fasteners
Check Air Cleaner
Change *
Engine Oil
General
Lubrication
Check Spark
Plug
Check Engine Cooling
Check Muffler
After first 5 Hours of operation.
CHECK ENGINE/BLADE CONTROL
The engine and blade must stop within 3 seconds after releasing the control. If the engine and blade continue to run, adjust or repair control immediately.
GB - 17
CHECK WHEEL DRIVE CONTROL
(Self-Propelled Models) The unit must stop quickly and completely
when the control is released. Adjust or repair if necessary. See WHEEL DRIVE CONTROL ADJUSTMENT on page 22.
CHECK GRASSBAG
Check grass bag frequently for wear or deterioration. Replace worn or damaged bag with Ariens original equipment replacement bag only.
CLEAN UNIT
Before each use clean unit, muffler and engine surfaces of debris, oil or fuel spills to
ensure proper cooling and prevent fires.
CHECK ENGINE OIL
IMPORTANT: Maintain proper oil level at all times or engine damage will result.
Check the level of the engine crankcase oil before each use.
Make sure engine is level when checking oil. See engine manual for instructions.
CHECK MOWER BLADE
See Figure 11. Check blade mounting: blade must be secure
and bolt torqued to 37.5 - 50 Ibf-ft (51-68 N°m) (bolt should fully compress lock washer).
Check blade for nicks and dull cutting edges. Sharpen if necessary.
Check blade for rounded or broken ends, thinned metal or other damage. Replace if
necessary. NOTE: Blades should be sharpened and
balanced professionally. Contact your Ariens Dealer.
To remove blade:
1. Stop engine, wait for all moving parts to stop, and disconnect spark plug wire.
2. Block blade to prevent rotation.
3. Remove bolt, lock washer, flat washer and blade from shaft.
To install blade:
1. Replace blade, flat washer, lock washer and bolt on shaft.
2. Torque bolt to 37.5 - 50 Ibf-ft (51-68 N°m) (bolt should fully compress lock washer).
3. Connect spark plug wire.
Sharpen the Mower Blades
CAUTION: DO NOT sharpen
A
mower blades while on unit. An imbalanced mower blade will
cause excessive vibration and eventual damage to unit. Check
mower blade balance before reinstalling blades.
NEVER weld or straighten bent
blades.
1. Remove mower blade from unit.
Discard mower blade if:
More than 1/2 in. (1.27 cm) of metal is
removed. Air lifts become eroded.
Blade is bent or broken.
2. Sharpen mower blade by removing an equal amount of material from each end of mower blade. DO NOT change angle of cutting edge or round the corner of the
mower blade.
DO NOT Sharpen to This Pattern
1 2
3
DISCARD If More Than
1/2 in. (1.27 cm) 2
3 OT0792
Sharpen to This Pattern
1. Square Corner
2. Cutting Edge
3. Air Lift
4. Air Lift Erosion
Figure 11
GB- 18
3.Checkmowerbladebalance. Slidemowerbladeonanunthreaded
bolt.Abalancedbladeshouldremainin ahorizontalposition.Ifeitherendof
mowerblademovesdownward,sharpen theheavyenduntilbladeisbalanced (Figure12).
4.Installmowerbladeonunit.
5.Tightentheboltstoatorqueof37.5- 50Ibf-ft(51-68Nom).
Blade
Bolt
Figure12
CHECK DRIVE BELT
(Self-Propelled Models) Check drive belt and replace if worn or
damaged. See DRIVE BELT
REPLACEMENT on page 20.
CHECK FASTENERS
Check all fasteners for proper tightness. Pay special attention to blade hardware and all guards, shields and safety devices.
CHECK AIR CLEANER
See engine manual for specific information.
CHANGE ENGINE OIL
IMPORTANT: Change engine crankcase oil
after first five (5) hours of operation. Then change oil after every 25 hours of operation.
Refer to engine manual for instructions and
proper oil type.
IMPORTANT: Proper oil level must be
maintained at all times or engine damage will
result. DO NOT overfill. Be sure engine is
level when adding oil.
GENERAL LUBRICATION
Swivel Wheels (911184)
See Figure 13.
Use Mix Hi-Temp Grease or equivalent on the lube fittings. Order P/N: 00036800 - 3 pack of 3 oz. cartridges.
Lube Fitting
Figure 13
CHECK SPARK PLUG
Spark plug should be replaced every 100 hours of operation or each year.
NOTE: Loose spark plug wire terminals can cause sparking. Replace terminal if damaged.
CHECK ENGINE COOLING
WARNING: HOT SURFACES can cause death or serious injury. DO
NOT TOUCH parts which are hot from operation. ALWAYS allow
parts to cool.
To prevent overheating, air must circulate freely around the cooling fins, cylinder head
and block.
Every 100 hours of operation or yearly (more often if conditions require) remove blower housing and clean cooling fins. See engine
manual for instructions.
CHECK MUFFLER
Check muffler for debris, cracks, wear, or other damage.
CAUTION: Replace worn-out
,_ mufflers immediately. Continued
use could result in fire or explosion.
GB - 19
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