Ariens 911044-069, 911044-068, 911044-064, 911044-065 User Manual

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TABLE OF CONTENTS
Section 1 - Introduction . . . . . . . . . . . . . . . . . 1-3
1.1 The Manual . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2 Service and Replacement Parts . . . . . . . 1-3
1.3 Product Registration . . . . . . . . . . . . . . . . 1-3
1.4 Unauthorized Replacement Parts . . . . . . 1-3
1.5 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.6 Technical Service Communications. . . . . 1-3
2.1 Safety Alerts . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2 Signal Words . . . . . . . . . . . . . . . . . . . . . . 2-4
2.3 Notations . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.4 Practices and Laws . . . . . . . . . . . . . . . . . 2-4
2.5 Required Operator Training. . . . . . . . . . . 2-4
2.6 Preparation . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.7 Cleaning and Storage . . . . . . . . . . . . . . . 2-4
2.8 Safety Rules . . . . . . . . . . . . . . . . . . . . . . 2-5
Section 3 - Specifications . . . . . . . . . . . . . . . 3-8
Section 4 - General Maintenance &
Adjustments. . . . . . . . . . . . . . . . . . . . . . . .4-21
4.1 Controls and Features . . . . . . . . . . . . . . .4-21
4.2 Service Positions . . . . . . . . . . . . . . . . . . .4-22
4.3 Filling The Fuel Tank . . . . . . . . . . . . . . . .4-22
4.4 General Lubrication . . . . . . . . . . . . . . . . .4-22
4.5 Check Mower Blade. . . . . . . . . . . . . . . . .4-23
4.6 Check Drive Belt . . . . . . . . . . . . . . . . . . .4-23
4.7 Check Engine/Blade Control . . . . . . . . . .4-23
4.8 Check Grass Bag. . . . . . . . . . . . . . . . . . .4-24
4.9 Check Drive Control. . . . . . . . . . . . . . . . .4-24
4.10 Handlebar Adjustment . . . . . . . . . . . . . .4-25
4.11 Speed Control Bell Crank. . . . . . . . . . . .4-25
4.12 Friction Wheel Adjustment. . . . . . . . . . .4-26
Section 5 - Engine. . . . . . . . . . . . . . . . . . . . . .5-27
5.1 Engine Troubleshooting . . . . . . . . . . . . . .5-27
5.2 Engine Service Locations . . . . . . . . . . . .5-28
5.3 Engine Oil . . . . . . . . . . . . . . . . . . . . . . . .5-29
5.4 Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . .5-29
5.5 Engine Cooling. . . . . . . . . . . . . . . . . . . . .5-31
5.6 Spark Plug . . . . . . . . . . . . . . . . . . . . . . . .5-31
5.7 Battery (Electric Start Model). . . . . . . . . .5-31
Section 6 - Mower Deck . . . . . . . . . . . . . . . . .6-32
6.1 Blade Brake/clutch Removal . . . . . . . . . .6-32
6.2 Drive Belt Replacement. . . . . . . . . . . . . .6-33
6.3 Idler Removal. . . . . . . . . . . . . . . . . . . . . .6-33
6.4 Wheels And Adjusters . . . . . . . . . . . . . . .6-33
Section 7 - Handlebars & Controls . . . . . . . .7-37
7.1 Handlebars And Bails . . . . . . . . . . . . . . .7-37
7.2 Speed Control Bell Crank . . . . . . . . . . . .7-37
Section 8 - Electrical. . . . . . . . . . . . . . . . . . . .8-39
8.1 Battery (Electric Start Models). . . . . . . . .8-39
8.2 Wiring Diagram . . . . . . . . . . . . . . . . . . . .8-39
8.3 Continuity Diagram . . . . . . . . . . . . . . . . .8-39
Section 9 - Friction Drive System & Axle. . .9-40
9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . .9-40
9.2 Gear Removal . . . . . . . . . . . . . . . . . . . . .9-40
9.3 Axle Removal. . . . . . . . . . . . . . . . . . . . . .9-40
9.4 Drive Mount Removal . . . . . . . . . . . . . . .9-40
9.5 Drive Mount Disassembly . . . . . . . . . . . .9-40
9.6 Friction Wheel Replacement . . . . . . . . . .9-40
9.7 Drive Disk Removal . . . . . . . . . . . . . . . . .9-41
Section 10 - Gear Drive System & Axle. . . . 10-43
10.1 Introduction . . . . . . . . . . . . . . . . . . . . . 10-43
10.2 Transmission Replacement . . . . . . . . . 10-43
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SECTION 1 - INTRODUCTION
1.1 THE MANUAL
Before operation of unit, carefully and completely read your manuals. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
All reference to left, right, front, or rear are given from the operation position, facing the direction of forward travel.
1.2 SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration form in the unit literature package. They are also printed on a serial number label, located on the frame of your unit (Figure 1).
Serial Number
Figure 1
1.5 DISCLAIMER
Ariens reserves the right to discontinue, make changes to, and add improvements upon its products at any time without public notice or obligation. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your unit.
1.6 TECHNICAL SERVICE COMMUNICATIONS
Ariens Technical Service communicates information to the field using Service Letters, Service Bulletins, Product Notices, and Campaigns. Each communication signifies a type of information and priority. The dealer is responsible to carry out the directive provided in the communication. The types of communication are:
Service Letter
dealer. Technical information on how to service the product and product improvements.
Service Bulletin
resolve certain issues or a notification of a policy change.
Product Notices
located in a certain region. This is a limited distribution to only those who received the product involved.
Campaigns
product must be updated and are tracked by the factory until all units are corrected.
- General technical information for the
- Notification to update products to
- Notification of limited product
- Notification of a safety related issue. All
1.3 PRODUCT REGISTRATION
A warranty registration card must be filled out by the Ariens dealer, signed, and returned at time of sale. This card activa tes the warranty. Claims meeting requirements during limited warranty period will be honored.
1.4 UNAUTHORIZED REPLACEMENT PARTS
Use only Ariens replacement parts. The replacement of any part on this unit with anything other than Ariens authorized replacement parts may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury , or death arising out of the use of unauthorized replacement parts.
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SECTION 2 - SAFETY
2.1 SAFETY ALERTS
Look for these symbols to point out important safety precautions. They mean:
Attention! Personal Safety Is Involved! Become Alert! Obey The Message!
2.2 SIGNAL WORDS
The safety alert symbol is used in decals on the unit and with proper operation procedures in this manual. They alert you to the existence and relative degree of hazards.
Understand the safety message. It contains important information about personal safety on or near the unit.
DANGER:
SITUATION! If not avoided, WILL RESULT in death or serious injury.
WARNING:
SITUATION! If not avoided, COULD RESULT in death or serious injury.
CAUTION:
SITUATION! If not avoided, MAY RESULT in minor or moderate injury. It may also be used to alert against unsafe practices.
IMMINENTLY HAZARDOUS
POTENTIALLY HAZARDOUS
POTENTIALLY HAZARDOUS
2.3 NOTATIONS
NOTE:
ation and maintenance practices.
IMPORTANT:
required to prevent damage to unit or attachment.
General reference information for proper oper-
Specific procedures o r infor mati on
2.6 PREPARATION
Before starting any removal of parts, proper preparation is very important for efficient work. A clean work area at the start of each job will allow you to perform service repairs easily and quickly.
To reduce the incidence of misplaced tools or parts, place removed components with all attaching hardware in the disassembly order on a clean work surface. Organization is a key part of proper reassembly.
T ools, instruments, and parts needed for the job should be gathered before work is started. Interrupting a job to
locate tools or parts is a needless delay.
CAUTION:
spillage will occur. Remove battery to prevent spillage of electrolyte.
Remove enough fuel so that no
2.7 CLEANING AND STORAGE
WARNING:
can cut. Movem ent of par ts can cu t of f fing ers or a hand. Wear gloves, and use extreme caution when servicing.
IMPORTANT:
outdoors to help prevent sealed bearing rust or corrosion. Water can seep into sealed bearings and reduce component life. Bearings are sealed against dirt and debris only.
A unit that is excessively dirty should be cleaned before work starts. Cleaning will occasionally uncover trouble sources. Dirt and abrasive dust reduce the efficient work life of parts and can lead to costly replacement.
AVOID SHARP EDGES which
Never spray unit with water or store unit
2.4 PRACTICES AND LAWS
Practice usual and custo mar y safe worki ng precautions, for the benefit of yourself and others. Understand and follow all safety messages. Be alert to unsafe conditions and the possibility of minor, moderate, or serious injury or death. Learn applicable rules and laws in your area.
2.5 REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the seller on safe and proper operation. If unit is to be used by someone other than original purchaser; loaned, rented or sold, ALWAYS provide this manual and any needed safety training before operation.
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When taking unit out of extended storage:
1. Check for any damage or loose parts. Repair, replace, or tighten hardware before operation.
2. If a preservative fluid was used in fuel tank, drain and discard. Fill fuel tank with fresh new fuel.
2.8 SAFETY RULES
Walk Around Inspection
Complete a walk around inspection of unit and work area to understand:
• Work area.
• Your unit.
• All safety decals.
Work Area
ALWAYS check overhead and side clearances carefully before operation. ALWAYS be aware of traffic when operating along streets or curbs.
ALWAYS keep hands and feet within the limits of the unit.
Keep children, people, and animals away. Keep children out of work area and under watchful care of a responsible adult.
Keep area of operation clear of all toys, pets, and debris. Stay alert for hidden hazards.
Clear work area of objects which might be picked up and thrown. Remove all stones, sticks, wires, and other foreign objects. Tall grass can hide obstacles.
DO NOT run engine in an enclosed area. Always provide good ventilation.
Unit
ALWAYS keep protective structures, guards, and panels in good repair, in place and securely fastened. NEVER modify or remove safety devices.
Check Safety Interlock System for proper operation daily (see Operation section). Do not operate unless system operates properly.
Keep equipment in good condition. ALWAYS keep discharge cover in place. NEVER operate the engine with the Rear Door open
unless the Grass Bag is in place. When mulching, the Side Discharge Opening Cover
must be installed and the Rear Door fully closed whenever the engine is operating.
Operation
Understand:
• How to operate all controls
• The functions of all controls
• How to STOP in an Emergency
• Speed ranges
ALWAYS operate unit in good visibility and light.
DO NOT pull mower backwards unless absolutely necessary. Look down and back before and while moving backwards.
DO NOT start the engine or operate mower unless either the Side Discharge Opening Cover or the Side Discharge Deflector is installed.
Keep the area of operation clear of all persons, children and pets.
ALWAYS clear area before operation to avoid thrown objects.
Stop mower if anyone enters the area. Keep safety devices or guards in place and functioning
properly. NEVER modify or remove safety devices. ALWAYS keep hands away from all rotating parts
during operation. Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening and mower pan at all times. NEVER open the Rear Door without the Grass Bag in place when the engine is operating.
ALWAYS keep feet and hands away from all rotating parts during operation. Rotating parts can cut off body parts.
DO NOT mow at too fast a rate. DO NOT change engine governor setting or over-speed the engine.
ALWAYS operate unit when there is good visibility and light.
Use extra care when approaching blind corners, shrubs, trees, or other objects which may obscure vision.
ALWAYS be sure of your footing. Do not operate mower in wet grass. Always be sure of
your footing. Keep a firm hold on handlebar. Walk, never run.
If equipment vibrates abnormally, stop engine at once, wait for moving parts to stop and remove wire from spark plug. Repair any damage before restarting unit.
Avoid uneven work areas and any rough terrain. Be familiar with area of operation. Stay alert for holes,
rocks, roots, and hidden hazards in area of operation. Operator could lose footing or balance.
DO NOT operate on steep slopes. NEVER leave unit unattended on a slope. Chock
wheels if parking on a slope. Mow across the face of slopes, never up and down. Be
especially cautious when changing direction on slopes. Remove the key when parking. Take all possible precautions when leaving unit
unattended. ALWA YS shut off engine, remove key and remove
spark plug wire to prevent accidental starting or unauthorized use.
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Fuel is highly flammable and its vapors can explode. Use ONLY approved fuel containers. NO Smoking! NO Sparks! NO Flames! Allow engine to cool before servicing. NEVER fill fuel tank when engine is running, hot, or unit is indoors.
Abnormal Vibrations are a warning of trouble. Striking a foreign object can damage unit. Stop unit and engine. Wait for all moving parts to stop. Remove wire from spark plug. Inspect unit and make any necessary repairs before restart.
Hazardous Slopes
DO NOT operate on steep slopes. Avoid operating on slopes. When you must operate on a slope, travel up and down the slope. Never operate cross a slope. Never operate on a slope greater than 10 degrees.
Child Safety
NEVER allow children to operate or play on or near unit. Be alert and shut off unit if children enter area.
Personal Safety
Read and obey all warning, caution, and instr uc tions on the unit and in provided manuals.
• Only trained adults may operate unit.
• Training includes actual operation.
• Clearly understa nd ins tr uc tio ns .
• Be alert! Conditions can change.
NEVER operate unit after or during the use of medication, drugs or alcohol. Safe operation requires your complete and unimpaired attention at all times.
NEVER allow anyone to operate the unit when their alertness or coordination is impaired.
Avoid Sharp Edges. Sharp edges can cut. Moving parts can cut or amputate fingers or a hand. Wear gloves to service unit when handling sharp edges.
ALWAYS keep hands away from any pinch points. ALWAYS keep hands and feet away from all moving
parts during operation. Moving parts can cut off body parts.
DO NOT touch unit parts which might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service.
Keep children out of work area and under the watchful care of an adult.
NEVER allow children to operate mower. Turn the mower off if children enter the area. NEVER direct discharge toward bystanders. The
operator is responsible for the safety of bystanders. Wear adequate safety gear, protective gloves and
footwear.
Wear sturdy footwear. DO NOT operate mower barefoot or when wearing open sandals or canvas shoes.
Always wear safety goggl es or safety gl asses with sid e shields when operating mower.
NEVER wear loose clothing, jewelry or long hair that may get caught in rotating parts. Protect eyes, face and head from objects that may be thrown from unit.
ALWAYS stand clear of discharge when operating unit. Do not operate mower on gravel or on loose material
such as sand. Stop mower when crossing gravel drives, walks, or roads, Objects may be picked up and thrown, causing damage or injury.
Fumes from the engine exhaust can cause death or serious injury. DO NOT run engine in an enclosed area.
Service and Adjustments
NEVER attempt to make any adjustments to unit while engine is running. Stop engine, remove key, disconnect spark plug wire and wait for all moving parts to stop before servicing (except where specifically recommended).
DO NOT make cutting height wheel adjustments while the engine is running.
On self-propelled models, the wheel drive control will cause the forward movement of the mower to stop. If this feature fails to operate, disconnect ignition wire and repair before using. Wheel drive must be disengaged when starting engine.
Fuel is highly flammable and its vapors can explode. ONLY use approved fuel containers.
• NO Smoking!
• NO Sparks!
• NO Flames!
• Allow engine to cool before filling fuel tank. Check fuel supply before starting engine. DO NOT fill gasoline tank indoors, when engine is
running, or while engine is still hot. Allow engine to cool several minutes before removing
fuel cap. Replace gasoline tank cap securely and clean up any
spilled fuel before starting engine. Stop engine, wait for moving parts to stop, remove
ignition wire and secure away from spark plug before attempting to: unclog, repair, adjust, inspect or clean unit.
To reduce fire hazard and overheating, keep equipment free of grass, leaves, debris or excessive lubricants.
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Battery
Avoid Electric Shock. DO NOT remove wire from spark plug while engine is running. Do not put battery in fire or mutilate.
Explosive Gases! Poisonous battery fluid contains sulfuric acid. Contact with skin, eyes or clothing can cause severe chemical burns.
No flames, No Sparks, No smoking, near battery. ALWAYS wear safety glasses and protective gear near
battery. ALWAYS KEEP BATTERIES OUT OF REACH of
children.
Maintenance
Follow engine manufacturer’s safety instructions when servicing engine.
Keep all nuts, bolts, and screws tight and be sure equipment is in safe working condition. Check all hardware at regular intervals, especially blade attachment bolts.
Use only replacement parts designed for your unit. See your Ariens Dealer.
Worn out mufflers are more than just a noise nuisance and should be replaced immediately. Continued use could result in fire or explosion.
ALWAYS block wheels and know all jack stands are strong and secure and will hold weight of unit during maintenance.
Check grass bag for wear, damage, and/or deterioration. Replace only with Ariens original equipment replacement part for safety.
Spark Arrestor
This product is equipped with an internal combustion engine. DO NOT use on or near any unimproved, forest or brush covered land unless the exhaust system is equipped with a spark arrestor meeting applicable local, state or federal laws. A spark arrestor, if used, must be maintained in effective working order by the operator. See your Ariens Dealer or engine manufacturer’s service center.
Storage
Allow engine to cool before storing in any enclosure. Refer to Storage Section of the Owner’s Manual for
important instructions if unit is to be stored for extended periods.
ALWAYS clean unit before extended storage. See engine manual for proper storage.
DO NOT store unit before extended storage. See engine manual for proper storage.
DO NOT store unit inside a building with fuel in the fuel tank where ignition sources are present.
Safety Interlock System
Engine/Blade Control feature on mower will cause engine and blade to stop whenever operator releases control on handlebar. If feature fails to operate, disconnect spark plug wire a nd adjust or have it repaired before using unit.
Accessories
Use only accessories which have been approved by Ariens and are properly installed .
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SECTION 3 - SPECIFICATIONS
Model Number 911044 911045 911046 911047
Description Name LM214SP LM219SP LM217SP LM21SB Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) Fuel Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Air Cleaner Engine Oil Type Spark Plug Gap Differential Variable Speeds-MPH (KPH) Mower Deck Gauge
Baked Powder Paint Cutting Width - in (cm) Cutting Height - in (cm)
Folding Handlebar Adjustable Handlebar Front Wheel Diameter - in (cm) Rear Wheel Diameter - in (cm) Side Discharge Bagger Mulching Capability Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger Swivel Wheel Kit Rear Discharge Chute Rear Roller Kit Mulching Kit
Tecumseh Briggs Tecumseh Tecumseh
Four Four Four Four
5.555.55.5
1.5 (1.4) 1.6 (1.5) 1.5 (1.4) 1.5 (1.4)
Unleaded Unleaded Unleaded Unleaded
Standard Standard Standard Standard
N/AN/AN/AN/A
Recoil Recoil Recoil Recoil
Aluminum Aluminum Aluminum Aluminum
Standard N/A Standard N/A
2850+/-150 2900 2850+/-150 2900
27 (0.8) 20 (0.6) 27 (0.8) 27 (0.8)
Paper Element Paper Element Paper Element Paper Element
SAE 30 SAE 30 SAE 30 SAE 30
0.03 0.03 0.03 0.03
Standard Standard Standard Standard
0-3.5 (0-5.6) 0-3.5 (0-5.6) 0-3.5 (0-5.6) 0-3.5 (0-5.6)
14 Gauge Stamped
Steel Standard Standard Standard Standard 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3)
6 Positions 6 Positions 6 Positions 6 Positions
1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9)
Standard One Piece Standard One Piece Standard One Piece Standard One Piece
4 Position 4 Position 4 Position 4 Position
7.5 (19.1) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1)
10.5 (26.7) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Standard Standard Standard Standard Standard Standard Standard Standard
With Kit With Kit With Kit With Kit
71102400 71102400 71102400 71102400 71 102700 71102700 71102700 71102700 71 102800 71102800 71102800 71102800 71102900 71102900 71102900 71102900 71103000 71103000 71103000 71103000 71103300 71103300 71103300 71103300 71103200 71103200 71103200 71103200 71103400 71103400 71103400 71103400 71103500 71103500 71103500 71103500
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
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Model Number 911048 911049 911050 911051
Description Name LM21SC LM21 LM21S LM21 Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) Fuel Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Air Cleaner Engine Oil Type Spark Plug Gap Differential Variable Speeds-MPH (KPH) Mower Deck Gauge
Baked Powder Paint Cutting Width - in (cm) Cutting Height - in (cm)
Folding Handlebar Adjustable Handlebar Front Wheel Diameter - in (cm) Rear Wheel Diameter - in (cm) Side Discharge Bagger Mulching Capability Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger Swivel Wheel Kit Rear Discharge Chute Rear Roller Kit Mulching Kit
Briggs Tecumseh Tecumseh Tecumseh
Four Four Four Four
5555.5
1.6 (1.5) 1 (0.9) 1 (0.9) 1 .5 (1.4)
Unleaded Unleaded Unleaded Unleaded
Standard Standard Standard Standard
Recoil Recoil Recoil Recoil
Cast Iron Sleeve Aluminum A luminum Aluminum
N/AN/AN/AN/A
2850 2850 2850 2850
20 (0.6) 21 (0.6) 21 (0.6) 27 (0.8)
Dual Element Paper Element Paper Element Paper Element
SAE 30 SAE 30 SAE 30 SAE 30
0.03 0.03 0.03 0.03
Standard N/A Standard N/A
0-3.5 (0-5.6) N/A 0-3.5 (0-5.6) N/A
14 Gauge Stamped
Steel Standard Standard Standard Standard 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3)
6 Positions 6 Positions 6 Positions 6 Positions
1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9)
Standard One Piece Standard One Piece Standard One Piece Standard One Piece
4 Position 4 Position 4 Position 4 Position
7.5 (19.1) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1)
10.5 (26.7) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Standard Standard Standard Standard Standard Standard Standard Standard
With KitWith KitWith KitWith Kit
71102400 71102400 71102400 N/A 71 102700 71102700 71102700 71102700 71 102800 71102800 71102800 71102800 71102900 71102900 71102900 71102900
71103300 71103300 71103300 71103300 71103200 71103200 71103200 71103200 71103400 71103400 71103400 71103400 71103500 71103500 71103500 71103500
14 Gauge Stamped
Steel
71103000 71103000 71103000
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
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Model Number 911052 911053 911054 911055
Description Name LM216S LM21C LM21 AP211 SP Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) Fuel Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Air Cleaner Engine Oil Type Spark Plug Gap Differential Variable Speeds-MPH (KPH) Mower Deck Gauge
Baked Powder Paint Cutting Width - in (cm) Cutting Height - in (cm)
Folding Handlebar Adjustable Handlebar Front Wheel Diameter - in (cm) Rear Wheel Diameter - in (cm) Side Discharge Bagger Mulching Capability Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger Swivel Wheel Kit Rear Discharge Chute Rear Roller Kit Mulching Kit
Tecumseh Briggs Briggs Tecumseh
Four Four Four Four
5.5 5.5 5.5 5.5
1.5 (1.4) 1.6 (1.5) 1 (0.9) 1.5 (1.4)
Unleaded Unleaded Unleaded Unleaded
Standard Standard N/A Standard
Recoil Recoil Recoil Recoil
Aluminum Cast Iron Sleeve Aluminum Aluminum
N/AN/AN/AN/A
2850 2900 3200 2850
27 (0.8) 20 (0.6) 20 (0.6) 21 (0.6)
Paper Element Dual Element Paper Element Paper Element
SAE 30 SAE 30 SAE 30 SAE 30
0.03 0.03 0.03 0.03
Standard N/A N/A Standard
0-3.5 (0-5.6) N/A N/A 0-3.5 (0-5.6)
14 Gauge Stamped
Steel Standard Standard Standard Standard 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3)
6 Positions 6 Positions 6 Positions 6 Positions
1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9)
Standard One Piece Standard One Piece Standard One Piece Standard One Piece
4 Position 4 Position 4 Position 4 Position
7.5 (19.1) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1)
10.5 (26.7) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Standard Standard Standard Standard Standard Standard Standard Standard
With KitWith KitWith KitWith Kit
N/AN/AN/AN/A 71 102700 71102700 71102700 71102700 71 102800 71102800 71102800 71102800 71102900 71102900 N/A N/A 71103000 71103000 N/A N/A 71103300 71103300 N/A N/A 71103200 71103200 71103200 71103200 71103400 71103400 N/A N/A 71103500 71103500 N/A N/A
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
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Page 11
Model Number 911056 911057 911058 911059
Description Name AP212 SP LM2178 SP AP 210 LM220 SP Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) Fuel Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Air Cleaner Engine Oil Type Spark Plug Gap Differential Variable Speeds-MPH (KPH) Mower Deck Gauge
Baked Powder Paint Cutting Width - in (cm) Cutting Height - in (cm)
Folding Handlebar Adjustable Handlebar Front Wheel Diameter - in (cm) Rear Wheel Diameter - in (cm) Side Discharge Bagger Mulching Capability Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger Swivel Wheel Kit Rear Discharge Chute Rear Roller Kit Mulching Kit
Tecumseh Briggs Tecumseh Tecumseh
Four Four Four Four
4.55 45.5
1.5 (1.4) 1.6 (1.5) 1.5 (1.4) 1.5 (1.4)
Unleaded Unleaded Unleaded Unleaded
Standard Standard Standard Standard
Recoil Recoil Recoil Recoil
Aluminum Cast Iron Sleeve Aluminum Cast Iron Sleeve
N/AN/AN/AN/A
2850 2900 3200 2850
21 (0.6) 20 (0.6) 21 (0.6) 27 (0.8)
Paper Element Dual Element Paper Element Dual Element
SAE 30 SAE 30 SAE 30 SAE 30
0.03 0.03 0.03 0.03
Standard Standard N/A Standard
0-3.5 (0-5.6) 0-3.5 (0-5.6) N/A 0-3.5 (0-5.6)
14 Gauge Stamped
Steel Standard Standard Standard Standard 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3)
6 Positions 6 Positions 6 Positions 6 Positions
1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9) 1.2-3.5 (3.2-8.9)
Standard One Piece Standard One Piece Standard One Piece Standard One Piece
4 Position 4 Position 4 Position 4 Position
7.5 (19.1) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1)
10.5 (26.7) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Standard Standard Standard Standard Standard Standard Standard Standard
With KitWith KitWith KitWith Kit
N/A N/A N/A 71102400 71 102700 71102700 71102700 71102700 71 102800 N/A 71102800 71102800
N/A 71102900 N/A 71102900
N/A N/A N/A 71103000
N/A 71103300 N/A 71103300 71103200 71103200 71103200 71103200
N/A 71103400 N/A 71103400
N/A 71103500 N/A 71103500
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
3 - 11
Page 12
Model Number 911060 911061 911062 911064
Description Name LM221 LM222SP MM221SP MM210 Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) Fuel Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Air Cleaner Engine Oil Type Spark Plug Gap Differential Variable Speeds-MPH (KPH) Mower Deck Gauge
Baked Powder Paint Cutting Width - in (cm) Cutting Height - in (cm)
Folding Handlebar Adjustable Handlebar Front Wheel Diameter - in (cm) Rear Wheel Diameter - in (cm) Side Discharge Bagger Mulching Capability Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger Swivel Wheel Kit Rear Discharge Chute Rear Roller Kit Mulching Kit
Tecumseh Tecumseh Tecumseh Tecumseh
Four Four Four Four
5.0 6.0 5.0 4.5
1.5 (1.4) 1.0 (0.9) 1.5 (1.4) 1.5 (1.4)
Unleaded Unleaded Unleaded Unleaded
Standard Standard Standard Standard
N/AN/AN/AN/A
Recoil Recoil Recoil Recoil
Aluminum Cast Iron Sleeve Aluminum Aluminum
Standard Standard Standard Standard
2850+/-150 2850+/-150 2850+/-150 2850+/-150
27 (0.8) 21 (0.62) 21 (0.62) 21 (0.62)
Paper Element Paper Element Paper Element Paper Element
SAE 30 SAE 30 SAE 30 SAE 30
0.03 0.03 0.03 0.03 N/A Standard Standard N/A N/A 0-3.5 (0-5.6) 0-3.5 (0-5.6) N/A
14 Gauge Stamped
Steel Standard Standard Standard Standard 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3)
6 Positions 6 Positions 6 Positions 6 Positions
1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9)
Standard One Piece Standard One Piece Standard One Piece Standard One Piece
4 Position 4 Position 4 Position 4 Position
7.5 (19.1) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1)
10.5 (26.7) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Standard Standard N/A N/A Standard Standard Optional Optional Standard Standard Standard Standard
N/A 71102400 71102400 N/A
* * 71 102700 71102700
71 102800 71102800 71102800 71102800
**N/AN/A
* * 71103000 71103000 71103300 71103300 71103300 71103300 71103200 71103200 71103200 71103200 71103400 71103400 71103400 71103400 71103500 71103500 * *
14 Gauge Stamped
Steel
16 Gauge Stamped
Steel
16 Gauge Stamped
Steel
3 - 12
Page 13
Model Number 911065 911067 911068 911069
Description Name LM230SP MM223 MM224SP DLM225SP Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) Fuel Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Air Cleaner Engine Oil Type Spark Plug Gap Differential Variable Speeds-MPH (KPH) Mower Deck Gauge
Baked Powder Paint Cutting Width - in (cm) Cutting Height - in (cm)
Folding Handlebar Adjustable Handlebar Front Wheel Diameter - in (cm) Rear Wheel Diameter - in (cm) Side Discharge Bagger Mulching Capability Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger Swivel Wheel Kit Rear Discharge Chute Rear Roller Kit Mulching Kit
Kawasaki Tecumseh Tecumseh Briggs & Stratton
Four Four Four Four
5.0 5.0 5.5 5.5
1.4 (1.3) 1.5 (1.4) 1.5 (1.4) 1.6 (1.5)
Unleaded Unleaded Unleaded Unleaded
N/A Standard Standard Standard
Standard N/A N/A N/A
Recoil Recoil Recoil Recoil
Cast Iron Sleeve Aluminum Aluminum Cast Iron Sleeve
Standard Standard Standard Standard
2850+/-150 2850+/-150 2850+/-150 2900+/-100
19 (0.56) 27 (0.8) 27 (0.8) 20 (0.6)
Dual Element Paper Element Paper Element Dual Clean
SAE 30 SAE 30 SAE 30 SAE 30
0.03 0.03 0.03 0.03
Standard N/A Standard Standard
0-4.0 (0-6.4) N/A 0-3.5 (0-5.6) 0-4 (0-6.4)
14 Gauge Stamped
Steel Standard Standard Standard Standard 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3)
6 Positions 6 Positions 6 Positions 6 Positions
1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9)
Standard One Piece Standard One Piece Standard One Piece Standard One Piece
4 Position 4 Position 4 Position 4 Position
7.0 (17.8) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1)
10.0 (25.4) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Standard N/A N/A Standard Standard Optional Optional Standard Standard Standard Standard Standard
71102400 N/A 71102400 71102400
****
71 102800 71102800 71102800 71102800
*N/AN/A*
* 71103000 71103000 * 71103300 71103300 71103300 71103300 71103200 71103200 71103200 71103200 71103400 71103400 71103400 71103400 71103500 71103500 71103500 71103500
16 Gauge Stamped
Steel
16 Gauge Stamped
Steel
14 Gauge Stamped
Steel
3 - 13
Page 14
Model Number 911070 911071 911072 911073
Description Name DLM226SP DLM227SP DLM228SP DLM229SP Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) Fuel Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Air Cleaner Engine Oil Type Spark Plug Gap Differential Variable Speeds-MPH (KPH) Mower Deck Gauge
Baked Powder Paint Cutting Width - in (cm) Cutting Height - in (cm)
Folding Handlebar Adjustable Handlebar Front Wheel Diameter - in (cm) Rear Wheel Diameter - in (cm) Side Discharge Bagger Mulching Capability Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger Swivel Wheel Kit Rear Discharge Chute Rear Roller Kit Mulching Kit
Briggs & Stratton Tecumseh Tecumseh Tecumseh
Four Four Four Four
5.5 6.0 6.0 6.0
1.6 (1.5) 1.5 (1.4) 1.5 (1.4) 1.5 (1.4)
Unleaded Unleaded Unleaded Unleaded
Standard Standard Standard Standard
N/AN/AN/AN/A
Recoil Electric/Recoil Recoil Recoil
Cast Iron Sleeve Aluminum A luminum Aluminum
Standard Standard Standard Standard
2900+/-100 2850+/-150 2850+/-150 2850+/-150
20 (0.6) 27 (0.8) 27 (0.8) 27 (0.8)
Dual Element Paper Element Paper Element Paper Element
SAE 30 SAE 30 SAE 30 SAE 30
0.03 0.03 0.03 0.03
Standard Standard Standard Standard
0-4.0 (0-6.4) 0-4.0 (0-6.4) 0-4 (0-6.4)) 0-4 (0-6.4)
14 Gauge Stamped
Steel Standard Standard Standard Standard 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3)
6 Positions 6 Positions 6 Positions 6 Positions
1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9)
Standard One Piece Standard One Piece Standard One Piece Standard One Piece
4 Position 4 Position 4 Position 4 Position
7.0 (17.8) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1)
10.0 (25.4) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard
N/A N/A 71102400 N /A
****
71 102800 71102800 71102800 71102800
**** ****
* * 71103300 * 71103200 71103200 71103200 71103200 71103400 71103400 71103400 71103400 71103500 71103500 71103500 71103500
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
3 - 14
Page 15
Model Number 911075 911076 911077 911078
Description Name DLM21SEW DLM21SEW Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) Fuel Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Air Cleaner Engine Oil Type Spark Plug Gap Differential Variable Speeds-MPH (KPH) Mower Deck Gauge
Baked Powder Paint Cutting Width - in (cm) Cutting Height - in (cm)
Folding Handlebar Adjustable Handlebar Front Wheel Diameter - in (cm) Rear Wheel Diameter - in (cm) Side Discharge Bagger Mulching Capability Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger Swivel Wheel Kit Rear Discharge Chute Rear Roller Kit Mulching Kit
Tecumseh Tecumseh Tecumseh Tecumseh
Four Four Four Four
6.0 5.5 5.5 6.0
1.5 (1.4) 1.5 (1.4) 1.5 (1.4) 1.5 (1.4)
Unleaded Unleaded Unleaded Unleaded
Standard Standard Standard Standard
N/AN/AN/AN/A
Electric/Recoil Recoil Electric/Recoil Electric/Recoil
Aluminum Aluminum Aluminum Aluminum
Standard Standard Standard Standard
2850+/-150 2850+/-150 2850+/-150 2850+/-150
27 (0.8) 27 (0.8) 27 (0.8) 27 (0.8)
Paper Element Paper Element Paper Element Paper Element
SAE 30 SAE 30 SAE 30 SAE 30
0.03 0.03 0.03 0.03
Standard Standard Standard Standard
0-4 (0-6.4) 0-3.5 (0-5.6) 0-3.5 (0-5.6) 0-4 (0-6.4)
14 Gauge Stamped
Steel Standard Standard Standard Standard 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3)
6 Positions 6 Positions 6 Positions 6 Positions
1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9)
Standard One Piece Standard One Piece Standard One Piece Standard One Piece
4 Position 4 Position 4 Position 4 Position
7.5 (19.1) 7.0 (17.8) 7.5 (19.1) 7.5 (19.1)
10.5 (26.7) 10.0 (25.4) 10.5 (26.7) 10.5 (26.7) Standard Standard Standard Standard Standard Standard Standard Standard Standard With Kit With Kit Standard
N/A 71102400 71102400 N/A
* 71 102700 71102700 *
71 102800 71102800 71102800 71102800
* 71102900 71102900 * * 71103000 71103000 *
* 71103300 71103300 * 71103200 71103200 71103200 71103200 71103400 71103400 71103400 71103400 71103500 71103500 71103500 71103500
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
3 - 15
Page 16
Model Number 911079 911080 911081 911082
Description Name DLM21S DLM21SW SLM21 SLM21S Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) Fuel Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Air Cleaner Engine Oil Type Spark Plug Gap Differential Variable Speeds-MPH (KPH) Mower Deck Gauge
Baked Powder Paint Cutting Width - in (cm) Cutting Height - in (cm)
Folding Handlebar Adjustable Handlebar Front Wheel Diameter - in (cm) Rear Wheel Diameter - in (cm) Side Discharge Bagger Mulching Capability Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger Swivel Wheel Kit Rear Discharge Chute Rear Roller Kit Mulching Kit
Tecumseh Tecumseh Tecumseh Tecumseh
Four Four Four Four
6.0 6.0 5.0 5.5
1.5 (1.4) 1.5 (1.4) 1.5 (1.4) 1.5 (1.4)
Unleaded Unleaded Unleaded Unleaded
Standard Standard Standard Standard
N/AN/AN/AN/A
Recoil Recoil Recoil Recoil
Aluminum Aluminum Aluminum Aluminum
Standard Standard Standard Standard
2800+/-200 2800+/-200 3150+/-200 3150+/-200
27 (0.8) 27 (0.8) 27 (0.8) 27 (0.8)
Paper Element Paper Element Paper Element Paper Element
SAE 30 SAE 30 SAE 30 SAE 30
0.03 0.03 0.03 0.03
Standard Standard N/A Standard
0-4 (0-6.4) 0-4 (0-6.4) N/A 0-3.5 (0-5.6)
14 Gauge Stamped
Steel Standard Standard Standard Standard 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3)
6 Positions 6 Positions 6 Positions 6 Positions
1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9)
Standard One Piece Standard One Piece Standard One Piece Standard One Piece
4 Position 4 Position 4 Position 4 Position
7.5 (19.1) 7.0 (17.8) 7.5 (19.1) 7.5 (19.1)
10.5 (26.7) 10.0 (25.4) 10.5 (26.7) 10.5 (26.7) Standard Standard N/A N/A Standard Standard Standard Standard Standard Standard Standard With Kit
71102400 N/A N/A 71102400
****
71 102800 71102800 71102800 71102800
**N/AN/A
**** 71103300 * 71103300 71103300 71103200 71103200 71103200 71103200 71103400 71103400 71103400 71103400 71103500 71103500 71103500 71103500
14 Gauge Stamped
Steel
16 Gauge Stamped
Steel
16 Gauge Stamped
Steel
3 - 16
Page 17
Model Number 911083 911084 911304 911311
Description Name DLM21C DLM21SC LM21 LM21S Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) Fuel Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Air Cleaner Engine Oil Type Spark Plug Gap Differential Variable Speeds-MPH (KPH) Mower Deck Gauge
Baked Powder Paint Cutting Width - in (cm) Cutting Height - in (cm)
Folding Handlebar Adjustable Handlebar Front Wheel Diameter - in (cm) Rear Wheel Diameter - in (cm) Side Discharge Bagger Mulching Capability Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger Swivel Wheel Kit Rear Discharge Chute Rear Roller Kit Mulching Kit
Robin Robin Briggs & Stratton Briggs & Stratton
Four Four Four Four
6.0 6.0 5.0 5.0
1.5 (1.4) 1.5 (1.4) 1.5 (1.4) 1.5 (1.4)
Unleaded Unleaded Unleaded Unleaded
N/AN/AN/AN/A
Standard Standard Standard Standard
Recoil Recoil Recoil Recoil
Cast Iron Sleeve Cast Iron Sleeve Aluminum Aluminum
Standard Standard Standard Standard
2850+/-150 2850+/-150 2900+/-100 2900+/-100
17 (0.5) 17 (0.5) 20 (0.6) 20 (0.6)
Dual Element Dual Element Paper Element Paper Element
SAE 30 SAE 30 SAE 30 SAE 30
0.03 0.03 0.03 0.03 N/A Standard N/A Standard N/A 0-4 (0-6.4) 0-4 (0-6.4) 0-4 (0-6.4)
14 Gauge Stamped
Steel Standard Standard Standard Standard 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3)
6 Positions 6 Positions 6 Positions 6 Positions
1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9)
Standard One Piece Standard One Piece Standard One Piece Standard One Piece
4 Position 4 Position 4 Position 4 Position
7.0 (17.8) 7.0 (17.8) 7.5 (19.1) 7.5 (19.1)
10.0 (25.4) 10.0 (25.4) 10.5 (26.7) 10.5 (26.7) Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard With Kit With Kit
N/A 71102400 N/A 71102400
* * 71 102700 71102700
71 102800 71102800 71102800 71102800
****
**** 71103300 71103300 71103300 71103300 71103200 71103200 71103200 71103200 71103400 71103400 71103400 71103400 71103500 71103500 71103500 71103500
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
3 - 17
Page 18
Model Number 911463 911467 911468 911469
Description Name DLM239 SLM237 SLM238SP DLM232SP Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) Fuel Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Air Cleaner Engine Oil Type Spark Plug Gap Differential Variable Speeds-MPH (KPH) Mower Deck Gauge
Baked Powder Paint Cutting Width - in (cm) Cutting Height - in (cm)
Folding Handlebar Adjustable Handlebar Front Wheel Diameter - in (cm) Rear Wheel Diameter - in (cm) Side Discharge Bagger Mulching Capability Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger Swivel Wheel Kit Rear Discharge Chute Rear Roller Kit Mulching Kit
Robin Tecumseh Tecumseh Briggs & Stratton
Four Four Four Four
6.0 5.0 5.5 5.5
1.5 (1.4) 1.5 (1.4) 1.5 (1.4) 1.6 (1.5)
Unleaded Unleaded Unleaded Unleaded
N/A Standard Standard Standard
Standard N/A N/A N/A
Recoil Recoil Recoil Recoil
Cast Iron Sleeve Aluminum Aluminum Cast Iron Sleeve
Standard Standard Standard Standard
2900+/-100 3200+/-150 3200+/-150 2900+/-100
17 (0.5) 27 (0.8) 27 (0.8) 20 (0.6)
Dual Element Paper Element Paper Element Dual Clean
SAE 30 SAE 30 SAE 30 SAE 30
0.03 0.03 0.03 0.03 N/A N/A Standard Standard N/A N/A 0-3.5 (0-5.6) 0-4 (0-6.4)
14 Gauge Stamped
Steel Standard Standard Standard Standard 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3)
6 Positions 6 Positions 6 Positions 6 Positions
1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9)
Standard One Piece Standard One Piece Standard One Piece Standard One Piece
4 Position 4 Position 4 Position 4 Position
7.0 (17.8) 7.5 (19.1) 7.5 (19.1) 7.5 (19.1)
10.0 (25.4) 10.5 (26.7) 10.5 (26.7) 10.5 (26.7) Standard N/A N/A Standard Standard Standard Standard Standard Standard Standard Standard Standard
N/A N/A 71102400 71102400
****
71 102800 71102800 71102800 71102800
*N/AN/A*
**** 71103300 71103300 71103300 71103300 71103200 71103200 71103200 71103200 71103400 71103400 71103400 71103400 71103500 71103500 71103500 71103500
16 Gauge Stamped
Steel
16 Gauge Stamped
Steel
14 Gauge Stamped
Steel
3 - 18
Page 19
Model Number 911475 911509 911511 911513
Description Name DLM240SP LM21SCH LM21SC LM21 Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) Fuel Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Air Cleaner Engine Oil Type Spark Plug Gap Differential Variable Speeds-MPH (KPH)
Mower Deck Gauge
Baked Powder Paint Cutting Width - in (cm) Cutting Height - in (cm)
Folding Handlebar Adjustable Handlebar Front Wheel Diameter - in (cm) Rear Wheel Diameter - in (cm) Side Discharge Bagger Mulching Capability Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger Swivel Wheel Kit Rear Discharge Chute Rear Roller Kit Mulching Kit
Robin Robin Robin Briggs & Stratton
Four Four Four Four
6.0 5.4 5.3 4.37
1.5 (1.4) 2.0 (1.9) 2 (1.9) 22 oz. (0.65)
Unleaded Unleaded Unleaded Unleaded
N/A N/A N/A Standard
Standard Standard Standard N/A
Recoil Recoil Recoil Recoil
Cast Iron Sleeve Aluminum Cast Iron Sleeve Aluminum
Standard Splash Pressurized Splash
2900+/-100 3000+/-100 3000+/-100 3000+/-100
27 (0.8) 17 (0.5) 17 (0.5) 22 (0.65)
Dual Element Dual Element Dual Element Paper Element
SAE 30 SAE 30 SAE 30 SAE 30
0.03 0.03 0.03 0.03
Standard Standard Standard N/A
0-4 (0-6.4) 1.55, 2.98, 3.8
(2.48, 4.77, 6.08)
14 Gauge Stamped
Steel Standard Standard Standard Standard 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3)
6 Positions 6 Positions 1.25-3.5 6 Positions 6 Positions
1.25-3.5 (3.2-8.9) 1-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9)
Standard One Piece Standard One Piece Standard One Piece Standard One Piece
4 Position 4 Position 4 Position 4 Position
7.0 (17.8) 8 (20.3) 7.5 (19.1) 7.5 (19.1)
10.0 (25.4) 8 (20.3) 10.5 (26.7) 10.5 (26.7) Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard
71102400 71102400 71102400 71102400
* 71 102700 * *
71 102800 71103700 71102800 71102800
****
**** 71103300 71104000 71103300 71103300 71103200 71103200 71103200 71103200 71103400 71103400 71103400 71103400 71103500 71103500 71103500 71103500
14 Gauge Stamped
Steel
0-3.5 (0-5.6) N/A
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
3 - 19
Page 20
Model Number 911514 911515 911516 911517
Description Name LM21S LM21SE LM21SW LM21SC Engine Manufacture Cycles HP (3600RPM) Fuel Tank Capacity - qt (L) Fuel Primer Bulb Throttle/Choke Control Starting Cylinder Bore Pressurized Oil System Governed RPM Crank Case Capacity - oz (L) Air Cleaner Engine Oil Type Spark Plug Gap Differential Variable Speeds-MPH (KPH) Mower Deck Gauge
Baked Powder Paint Cutting Width - in (cm) Cutting Height - in (cm)
Folding Handlebar Adjustable Handlebar Front Wheel Diameter - in (cm) Rear Wheel Diameter - in (cm) Side Discharge Bagger Mulching Capability Attachments (* denotes it comes with unit) Dethatcher Mulchmaster Package Leaf Shredder Side Discharge Chute Rear Bagger Swivel Wheel Kit Rear Discharge Chute Rear Roller Kit Mulching Kit
Briggs & Stratton Briggs & Stratton Briggs & Stratton Robin
Four Four Four Four
4.37 4.37 4.37 5.3
22 oz. (0.65) 22 oz (0.65) 22 oz (0.65) 2 (1.9)
Unleaded Unleaded Unleaded Unleaded
Standard Standard Standard N/A
N/A N/A N/A Standard
Recoil Electric/Recoil Recoil Recoil
Aluminum Aluminum Aluminum Cast Iron Sleeve
Splash Splash Splash Pressurized
3000+/-100 3000+/-100 3000+/-100 3000+/-100
22 (0.65) 22 (0.65) 22 (0.65) 17 (0.5)
Paper Element Paper Element Paper Element Dual Element
SAE 30 SAE 30 SAE 30 SAE 30
0.03 0.03 0.03 0.03
Standard Standard N/A Standard
0-4 (0-6.4) 0-4 (0-6.4) N/A 0-3.5 (0-5.6)
14 Gauge Stamped
Steel Standard Standard Standard Standard 21 (53.3) 21 (53.3) 21 (53.3) 21 (53.3)
6 Positions 6 Positions 6 Positions 6 Positions
1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9) 1.25-3.5 (3.2-8.9)
Standard One Piece Standard One Piece Standard One Piece Standard One Piece
4 Position 4 Position 4 Position 4 Position
7.5 (19.1) 7.0 (17.8) 7.5 (19.1) 7.5 (19.1)
10.5 (26.7) 10.0 (25.4) 10.5 (26.7) 10.5 (26.7) Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard
71102400 71102400 N/A 71102400
* * * 71 102700
71 102800 71102800 71102800 71102800
****
**** 71103300 71103300 * 71103300 71103200 71103200 71103200 71103200 71103400 71103400 71103400 71103400 71103500 71103500 71103500 71103500
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
14 Gauge Stamped
Steel
3 - 20
Page 21
SECTION 4 - GENERAL MAINTENANCE & ADJUSTMENTS
4.1 CONTROLS AND FEATURES
12
3
11
1
2
14
8
10
13
1. Engine Control
2. Ignition Switch (Electric Start Models)
3. Speed Selector (Self-propelled)
4. Primer (Briggs Engine)
5. Side Discharge Cover
6. Side Discharge Deflector
16
7
9
15
7
4
6
5
7. Cutting Height Levers (2 Rear Wheel Adjusters, 2 Front Wheel Adjusters
8. Rear Door
9. Adjustable and Folding Handlebars
10.Grass Bag
11.Recoil
12.Wheel Drive Control
13.Mulchmaster™ Plug
14.Throttle Control (Robin Engines)
15.Handlebar Adjustment Holes
16.Speed Indicator (Self-propelled)
Figure 2
4 - 21
OM0032
Page 22
4.2 SERVICE POSITIONS
Place unit on a flat level surface. ALW AYS stop engine. Assure unit is secure and will not tip over. Strap and clamp onto bench if needed.
A handlebar service position is provided for tipping the unit for cleaning and service (Figure 3). See
Adjustments
IMPORTANT:
use the following service positions for the brand and type of engine on your mower:
Tecumseh & Robin Engines:
service position and tip machine to the rear.
Briggs & Stratton Intek Engines:
into handlebar service position and tip the machine to the left, opposite the discharge opening.
Kawasaki:
unit to right.
IMPORTANT:
tipping, clean air cleaner and remove spark plug, put one teaspoon of oil in cylinder, turn engine over a few times and reinstall spark plug.
.
Figure 3
WARNING:
UP can cause death or serious injury. ALWAYS stop engine, remove key, wait for moving parts to stop and remove wire from spark plug before adjusting or servicing.
CAUTION:
or moderate injury and/or damage to the unit. Before unit is tipped up onto housing, remove enough fuel so that no spillage will occur. Remove battery to prevent spillage of electrolyte.
Place handlebar in service position and tip
ACCIDENTAL ENGINE START
FUEL SPILLS may result in minor
When tipping to service engine or unit,
Place handlebar into
Place handlebar
If engine becomes "flooded" due to
OM0210
4.3 FILLING THE FUEL TANK
WARNING: EXPLOSIVE VAPORS FLAMMABLE FUEL
serious injury. Handle fuel with care. ALWAYS use an approved fuel container. No Smoking! No lighted Materials! No Open Flame! Allow engine to cool before maintenance.
Gasoline is highly flammable and must be handled with care. Allow engine to cool several minutes before removing fuel tank cap. Never fill tank when engine is running or is hot from operation. DO NOT allow open flame, matches, or smoking in area. DO NOT overfill. Allow about 1/4" of tank space for fuel expansion. Wipe up any spills and allow vapors to dissipate before starting engine. Use approved gasoline container.
To add fuel to fuel tank:
1. Put unit in open or well-ventilated area.
2. Stop engine and allow to cool.
3. Clean fuel cap and surrounding area to prevent dust, dirt and debris from entering fuel tank.
4. Remove cap.
IMPORTANT:
containing alcohol because alcohol will cause internal parts to deteriorate. See Engine Manual for correct type and grade of fuel.
5. Fill fuel tank. (See
6. Replace fuel cap and tighten.
ALWAYS
7.
DO NOT use gasohol or gasoline
Specifications
clean up any spilled fuel.
can result in death or
for tank capacity.)
and its
4.4 GENERAL LUBRICATION
Swivel Lubrication
See Figure 4.
Sten Mix
Apply lube fittings. Order P/N: 00036800 - 3 pack of 3 oz. cartridges.
When using Sten Mix Grease for the first time, all components should be thoroughly cleaned prior to lubricating.
Hi-Temp Grease or equivalent to the
Commercial Models
Grease fittings on rear axle housing every 25 hours.
(swivel units)
4 - 22
Page 23
2
1
1. Grease Fitting
2. Swivel Lock Hole
Figure 4
OM0210
4.5 CHECK MOWER BLADE
See Figures 5 and 6.
Regularly check mower blades for wear and that lock washer is fully compressed by cap screw (requires 25-30 ft-lbs (33-40 Nm) of torque on cap screw).
When blade needs sharpening:
1. Block blade to prevent rotation.
2. Remove cap screw, lock washer and blade from shaft.
3. Sharpen both ends of blade at original angle (25 removing equal amounts of material from each end to maintain proper blade balance. New blades are balanced to within 1.3 in. oz. at factory. DO NOT grind around corner at tip of blade. If cutting edge of blade cannot be sharpened in a straight line to within 1/8 of an inch of its end, replace blade with Ariens replacement blade only.
4. Install blade, lock washer and tighten cap screw 25-30 ft-lbs (33-40 Nm) until lock washer is fully compressed.
IMPORTANT: If mower is used under sandy soil
conditions, replace blades when air lifts become eroded.
5
4
3
1
OM0230
OM0240
3
1. Cutting Edge
2. Square Corner
3. Air Lift Erosion
2
4
2
1
4. Air Lift
5. Reverse Lift
Figure 5
4.6 CHECK DRIVE BELT
1
o
),
4
3
1. Blade
2. Cap Screw, Lock Washer & Flat Washer
3. Drive Belt
4. Idler
Figure 6
2
OM0250
Check drive belt for wear or damage. Replace belt if worn or damaged.
4.7 CHECK ENGINE/BLADE CONTROL
The engine/blade control must stop the engine and blade within 3 seconds after the bail is released. If the engine or blade continues to run, adjust or repair control immediately.
Engine control must stop engine ignition, at 3/4" to 1-1/4" from handlebar as control is released.
4 - 23
Page 24
To check (Figure 7):
1. Start engine and slowly release control until engine stops firing.
2. Measure distance between handlebar and control at the point that engine stopped firing.
3. Turn cable nuts at handlebar mount clockwise if measurement is more than 1-1/4" or counter­clockwise if measurement is less than 3/4".
4. Turn nuts against mount to lock in position.
5
S Hook on Some Models
4
3
1
2
1
2
1. Engine Control
2. Handlebar
4
3. Cable Nuts
4. Mount
3
Figure 7
3
1
1-1/8" to 1-5/16"
1. Cable Nuts
2. Bracket
3. Spring
2
Figure 8
There must not be slack in cable. To check, rotate blade in it’s cutting direction (this
draws control rod fully in). To eliminate slack in cable, turn nuts on cable at
handlebar clockwise.
OM0280
1. Cable Nuts
2. Bracket
3. Spring
4. Spring or "S" Hook
5. Control Rod
Figure 9
4.8 CHECK GRASS BAG
Check bag for wear or damage. Keep bag clean and dry. Replace only with Ariens original equipment replacement bag.
4.9 CHECK DRIVE CONTROL
Check operation of drive control. The drive must disengage completely when the bail handle is released. Adjust bail travel if necessary. See Figure 10.
When the wheel drive control is squeezed toward the handlebar, the extension spring, located at the bottom end of the traction cable, must start to extend when the control is between 1-1/2" and 2" (3.8 and 5 cm) away from the handlebar. To check:
1. Squeeze the wheel drive control toward the handlebar until the spring starts to open.
2. Measure the distance between the wheel drive control and handlebar at the handlebar indentation.
3. To obtain the proper adjustment, turn the cable nuts. Turn clockwise if the measurement is more than 2"; counterclockwise if the measurement is less than 1-1/2". Tighten the nuts against the bracket to lock in position. If there is not enough thread length for adjustment, the opposite end of the cable can be adjusted.
Three Speed Drive Control
When the wheel drive control bail is squeezed toward the handlebar, the extension spring must start to extend when the control bail is between 3-7/8" to 4-1/8" away from the handlebar. The extension spring is located at the bottom end of the traction control cable.
4 - 24
Page 25
To check the control cable spring:
Figure 1 1
1. Hole No. 1
2. Hole No. 2
3. Hole No. 3
4. Hole No. 4
5. Handlebar Stud
6. Handlebar Adjustment Link
7. Professional Bracket
8. Storage Position
OM0271
1
2
3
4
5
6
8
1
2
3
4
7
1. Squeeze the wheel drive control bail towards the handlebar until the spring starts to open.
2. Measure the distance between the wheel drive bail to the handlebar indentation.
3. To obtain the proper adjustments turn the control cable nuts at the handlebar or the bottom of the control cable anchor against the anchor supports.
2
4
3
1
1. Traction Cable
2. Handlebar Indentation
3. Cable Nuts
4. Wheel Drive Control
Figure 10
4.10 HANDLEBAR ADJUSTMENT
Holes in handlebar braces provide four height positions, a service position, and a storage position (except on profession al mod els ).
Use one of the four holes to adjust handlebar height to a safe, comfortable position. Place bolt on handlebar bracket through one of holes 1, 2, 3 or 4 in order of increasing height (See Figure 11).
NOTE:
On Professional models nuts and bolts replace
pins. For storage, rotate handlebar forward and place pins
through holes further up braces.
4.11 SPEED CONTROL BELL CRANK
The speed control bell crank holds the speed selector rod in position after a speed has been set. The spring washers may become loose with normal wear. If the speed selector rod does not stay firmly in position, adjust the speed control bell crank. See Figure 12.
To adjust:
1. Remove cover, fu lly compress the helical spring lockwashers with lock nut and then back lock nut off, one half turn.
2. If the speed selector rod is still too loose, tighten lock nut by small increments until it holds its position. Tightening the lock nut too much will not allow the speed selector rod to move at all.
3. Align notch in left hand side of cover with bolt and secure with knob.
4 - 25
Page 26
1
2
4
3
5
1. Lock Nut
2. Helical Spring Lockwashers
3. Speed Control Bell Crank
4. Speed Selector Rod
5. Hair Pin
6. Swivel
Figure 12
6
OM0300
4.12 FRICTION WHEEL ADJUSTMENT
Early Models (Side Pull)
Adjust rear cutting height levers to middle position. Check to be sure there is slack in the friction wheel drive cable, if not readjust cable nuts.
Set speed selector at slowest speed and loosen the two cap screws on drive mount. Hold lever securing drive cable down toward mower pan and adjust drive assembly to bring friction wheel to within 1/16" above drive disk. Tighten cap screws. Check for proper function of friction wheel and speed selector. Adjust cable nuts to remove slack.
5
5
3
4
1. Cable Nuts
2. Drive Mount
3. Adjustment Screws
6
4
4. Drive Disk
5. Friction Wheel
6. Battery
Figure 13
1
2
3
2
4 - 26
Page 27
SECTION 5 - ENGINE
5.1 ENGINE TROUBLESHOOTING
The following troubleshooting chart is to be used to isolate engine problems and give possible causes and corrective action responses.
The troubleshooting key is generic and can be used for several types of engines. Use only those possible causes and corrective actions that apply to the unit.
TROUBLE POSSIBLE CAUSES
CORRECTIVE ACTION
(Refer to Key Below)
Black Exhaust 1, 20, 22, 25, 29, 31, 32, 33 repair or replace Blue/White Exhaust 4, 20, 25, 31, 33, 34 repair or replace Difficult Starting 1, 5, 7, 8, 9, 10, 20, 21, 22, 29, 31, 32, 33 repair or replace Erratic Running 1, 7, 8, 9, 10, 20, 21, 23, 26, 29, 33, 59, 62 repair or replace Excessive Fuel Consumption 1, 20, 22, 23, 25, 39, 31, 32, 33 repair or replace High Oil Pressure 4, 41 repair or replace Knocking 22, 26, 29, 31, 33, 36, 46, 59 repair or replace Loss of Power or System 1, 8, 10, 20, 21, 22, 23, 25, 26, 31, 32, 33 repair or replace Low Cranking Power 2, 3, 4, 11 repair or replace Low Oil Pressure 4, 36, 37, 39 repair or replace Misfiring 10, 20, 25, 26, 28, 29, 32 repair or replace Overheating 1, 19, 25, repair or replace Poor Compression 25, 28, 29, 31, 32, 33, 34,59, repair or replace Starts and Stops 1, 6, 10, 62 repair or replace
see electrical systems
see engine service manual Vibration 20, 23, 25, 26, 29, 33, 45, 49 repair or replace Will Not Crank 2, 11, 45 charge battery or replace Will Not Start 1, 10, 62 repair or replace
see electrical systems
see engine service manual
TROUBLESHOOTING KEY
1 Restriction in air cleaner 2 2 Incorrec t grade of fuel 43 Faulty suction pipe 2 Bad electrical connection 23 Sticking throttle/restricted movement 44 Choked oil filter 3 Faulty starter motor 24 Exhaust pipe restriction 45 Bad solenoid switch 4 Incorrect grade of lubricating oil 25 Leaking cylinder head gasket 46 Incorrect piston height 5 Low cranking speed 26 Overheating 47 Damaged fan 6 Fuel tank empty 27 Cold running 48 Faulty engine mounting 7 Controls not in correct operation
position 8 Blocked fuel feed line 29 Sticking valves 50 Faulty thermostat 9 Faulty fuel lift pump 30 Incorrect high pressure pipes 51 Restriction in water jacket 10 Choked fuel filter 31 Worn cylinder bores 52 Loose fan belt 11 Battery capacity low 32 Pitted valves and seats 53 Choked radiator 12 Air in fuel system 33 Broken, worn or sticking piston ring(s) 54 Faulty water pump 13 Faulty fuel injection pump 34 Worn valve stems and guides 55 Choked breather pipe 14 Faulty fuel injectors or incorrect
type 15 Incorrect use of cold start
equipment 16 Faulty cold start equipment 37 Insufficient oil in sump 58 Blocked sump strainer 17 Broken fuel injection pump drive 38 Bad/defective oil temperature switch 59 Broken valve spring 18 Incorrect fuel pump timing 3 9 Oil pump worn 60 Exh aust or vacuum pipe leak 19 Incorrect valve timing 40 Pressure relief valve sticking open 61 Bad or defective water temperature
20 Poor compression 41 Pressure relief valve sticking closed 62 Bad spark plug(s) 21 Blocked fuel tank vent 42 Broken relief valve spring
28 Incorrect tappet adjustment 49 Incorrectly aligned flywheel and/or
flywheel housing
35 Restriction in air cleaner 56 Damaged valve stem oil deflector (if
fitted)
36 Worn or damaged bearings 57 Coolant level too low
switch
5 - 27
Page 28
5.2 ENGINE SERVICE LOCATIONS
1
4
Tecumseh Engine
4
5
2
1
2
3
3
Briggs & Stratton
Professional Engine
1
2
2 Cycle Briggs Engine
1
4
2
Kawasaki Engine
1
2
4
4
6
3
Briggs & Stratton Intek OHV
OM0570
3
OM0550
Robin Engine
1. Oil Fill Cap and Dipstick
2. Air Cleaner
3. Spark Plug and Wire
4. Fuel Cap and Tank
Figure 14
5 - 28
5. Primer
6. Filter
Page 29
5.3 ENGINE OIL
IMPORTANT:
two (2) hours of operation. Thereafter, change oil every twenty five hours of operation (more often in dusty dirty conditions). Refer to Engine Manual for oil type and grade and detailed instructions.
Engine Oil Check and Change
The engine crankcase oil should be checked daily or every five (5) hours of operation. Oil level MUST be maintained in safe operating range on dipstick at all times or engine damage will result.
IMPORTANT:
when adding oil. See Engine Manual for detailed instructions.
Change engine crankcase oil after first
DO NOT overfill. Be sure engine is level
5.4 AIR CLEANER
Inspect air cleaner every twenty five hours of operation or every three months, whichever comes first.
When dirty, foam filter elements should be removed and cleaned. Refer to the following instructions.
NOTE:
under dirty, dusty conditions.
Foam Filter Element
elements in warm water and detergent. Rinse thoroughly until all traces of detergent are eliminated. Squeeze (don’t wring) away excess water and air dry.
Soak foam element in clean, fresh oil, wrap in paper towel or rag, and squeeze out excess oil.
Cartridge -
dirty or becomes distorted.
NOTE:
Inspect air cleaner more often if unit is used
- (Pre Cleaner) - Wash foam
Paper cartridge is to be replaced when it is
DO NOT attempt to clean paper elements.
5 - 29
Page 30
4
Briggs & Stratton
Air Cleaner
1
5
1
2
4
1
Briggs & Stratton Professional Air Cleaner
1
2
4
2
7
5
4
Robin Air Cleaner
1
2
3
5
6
7
5
Tecumseh Air Cleaner
1
4
1. Cover
2. Foam Filter Element (Pre-Cleaner)
3. Felt Filter Element
4. Cartridge
5. Body
6. Base Plate Gasket
7. Base Plate
Figure 15
5 - 30
5
Briggs & Stratton
Air Cleaner
Page 31
5.5 ENGINE COOLING
Figure 17
The engine is air cooled. Air must circulate freely around engine and over cooling fins on cylinder head and block to prevent overheating.
Once a year or every one hundred (100) operating hours (more if conditions require) clean engine fins and external surfaces of engine of dust, dirt, and oil deposits which can contribute to improper cooling.
Keep Areas within Heavy Line Clean of all Debris (Figure 16).
CAUTION:
manifold areas to remove all grass, dirt and all combustible debris. If engine muffler is equipped with spark arrester screen assembly, remove every 50 hours for cleaning and inspection.
Keep Areas Within Heavy Line Clear of all Debris
Periodically clean muffler and
Figure 16
5.6 SPARK PLUG
Spark plug should be cleaned or replaced and gap reset to .030" every 100 hours of operation or yearly whichever comes first.
To clean, remove debris from area around spark plug base. Remove spark plug from engine. Scrape and wash with a commercial solvent. DO NOT blast clean.
NOTE:
firmly on spark plug. Reform terminal if necessary.
Sparking can occur if wire terminal does not fit
5.7 BATTERY (ELECTRIC START MODEL)
CAUTION:
mutilate; battery may burst or release toxic materials. Do not short circuit; battery may cause burns.
A 12 volt, 2.5 ampere hour sealed lead acid battery is supplied with unit. Engine alternator will normally keep battery fully charged with a 3 to 5 minute start/run cycle.
IMPORTANT:
attempt to "jump start" mower. If battery discharges, use a 5 to 10 minute start/run
cycle to recharge battery, or use a battery charger (a battery charger, kit number 71104300, is available from Ariens). An engine run time of at least 8 hours is required to charge a fully discharged battery.
To charge with Ariens battery charger, connect charger plug to mating plug on battery (not engine) and plug charger into 120 volt Alternating Current (AC) outlet. Charge for 12 to 36 hours (battery may be charged for up to 56 hours with no harmful effect).
Do not put battery in fire or
Use battery supplied only. DO NOT
5 - 31
Page 32
SECTIO N 6 - MOWER DECK
6.1 BLADE BRAKE/CLUTCH REMOVAL
Remove mower blade.
1
2
3
4
3
5
6
7
8
9
Squeeze brake/clutch bail against handlebar and insert cotter pin into open hole of actuating rod.
Remove 3/8-24x2-1/2" cap screw that retains brake, blade, clutch (BBC) leaf spring and leaf spring from shaft.
Remove BBC flywheel by securing flywheel with BBC wrench (P/N 000239). Remove flywheel and cotter pin securing actuator rod to brake actuator.
Remove three nuts and remove brake actuator from unit.
Inspect parts for wear and or damage, replace as necessary. Assemble in reverse order.
NOTE:
When attaching actuator rod to brake actuator, brake actuator is to be rotated all the way up so proper hole is aligned.
On models with key, position key in crankshaft. Slide flywheel onto crankshaft and BBC leaf spring onto flywheel stub shaft.
IMPORTANT:
Install 3/8-24x2-1/2" Gr . 5 cap screw and lockwasher to secure. Torque to 30 ft-lbs (40.6 Nm) using BBC wrench to hold leaf spring and flywheel. Secure mower blade with two 3/8-24x1-1/4" Gr. 5 cap screws with lockwashers, torque to 25-30 ft-lbs (33.8-40.6 Nm).
Check idler for free rotation of pulley and movement of pivot.
Replace drive belt in reverse order bein g sure that belt seats in pulley grooves with idler positioned on back (flat) side of belt.
1. Drive Belt
2. Drive Disk
3. Ball Bearing
4. Washer
5. Spindle
6. Bearing Retainer
7. Center Baffle
8. Traction Drive Pulley
9. Blade Adapter
Figure 18
Brake Engaged
Blade Engaged
Figure 19
6 - 32
Page 33
NOTE:
Figure 21
1. Two-Way Lock Nut
2. Idler
3. Extension Spring
4. Center Lock Nut
5. Washer
6. Idler Arm
7. Flange Bushing
8. Tension Spring
9. Spacer
Configuration 1
1
2
3
4
5
6
7
1
2
9
7
8
Configuration 2
Be sure to return wheel height adjustment
levers to original position.
6.3 IDLER REMOVAL
Remove mower blade, hub, and center baffle. Refer to Mower Blade Section of this manual.
Remove idler spring. Loosen hardware securing idler arm to mower pan, and remove cap screw securing idler to idler arm.
6
5
4
3
Inspect parts for wear and or damage, replace as necessary. Assemble in reverse order.
1. Blade
2. Cap Screw, Lock Washer & Flat Washer
3. Leaf Spring
6.2 DRIVE BELT REPLACEMENT
NOTE:
must be removed to change belt. Place right rear adjustment lever in first notch and left
rear height adjustment lever in third notch. This provides clearance between friction wheel and drive disk.
Remove belt from idler, drive disk and engine pulley. Remove belt through opening under mower pan.
Inspect parts for wear and or damage, replace as necessary.
Assemble in reve rse order.
2
1
4. Flywheel
5. Brake Actuator
6. Ramp Assembly
Figure 20
CAUTION:
protect hands when working with mower blades.
On BBC model blade brake/clutch assembly
Use sturdy gloves or padding to
6.4 WHEELS AND ADJUSTERS
Regularly check wheels and adjusters for wear. Replace wheels when they become excessively worn. Adjusters should be cleaned and fasteners checked for tightness.
Check the front wheels for bushing wear. Replace as needed.
6 - 33
Page 34
4
1
3
2
5
7
6
8
9
10
1. Height Adjustment Lever
2. Spacer Tube
3. Ball Bearing
4. Handlebar Mounting Bracket
5. Rear Quadrant
6. Front Height Adjustment Lever
7. Front Quadrant
8. Adjuster Bracket
Figure 22 Friction Drive
9. De-Thatcher Retainer
10.Flat Washer
PM0065
6 - 34
Page 35
8
10
9
7
3
1. Washer
2. Inner Wheel Cover
3. Ratchet Pinion
4. Ball Bearing
5. H eight Adjuster
4
6
5
2
1
11
12
7
14
6. Rear Quadrant
7. Height Adjustment Lever
8. Handlebar Mounting Bracket
9. Key Ratchet
10.Tuff Torque Transmission
13
15
1 1.Fr ont Qu adrant
12.Washer
13.Spacer
14.De-Thatcher Retainer
15.Adjuster Bracket
Figure 23 Gear Drive
6 - 35
PM0360
Page 36
1
1. Kickout Ring
2. Sleeve Bushing
3. Clevis Pin
4. Mount Arm
8
7
6
Figure 24
2
5. Axle Tab
6. Flange Bushing
7. Wheel Yoke
8. Lube Fitting
3
4
2
5
PM0071
6 - 36
Page 37
SECTION 7 - HANDLEBARS & CONTROLS
7.1 HANDLEBARS AND BAILS
To remove handlebars: Remove cable retainers and disconnect cable from
bail. Remove push nuts and washers securing bails to handlebars. Remove bails from handlebars.
Remove carriage bolts and washers or knob and washers securing br ace s to handl eb ar s. Remo ve braces.
Remove carriage bolt, nut and washer securing handlebar to handlebar bracket. Remove handlebars and inspect parts for wear and or damage. Replace as necessary and assemble in reverse order.
Check all parts for wear and replace as needed.
7.2 SPEED CONTROL BELL CRANK
To adjust models with spring, fully compress compression spring with lock nut and then back lock nut off one turn.
To adjust units without spring:
1. Remove cover and completely compress helical spring lockwashers with locknut, then back off 1/4 turn.
2. If rod is still too loose, tighten nut in small increments until the rod holds.
1
2
6
7
3
5
4
10
11
9
13
12
8
14
14
1. Engine Bail
2. Handlebar
3. Traction Bail
4. Cable Anchor
5. Cable Anchor Switch
6. Throttle C able
7. Engine Control Cable
8. Traction Cable
9. Speed Control Brace
10.Rivet
11.Speed Control Bracket
12.Support Pad
13.Speed Control Rod
14.Handlebar Adjuster Li nk
Figure 25 Friction Wheel Handlebars and Controls
7 - 37
PM0024
Page 38
3
4
2
5
1
7
6
1. Traction Bail
2. Handlebar
3. Engine Bail Weldment
4. Engine Control Cable
5. Throttle Cable
6. Handlebar Adjuster
7. Speed Control Bracket
Figure 26 Gear Drive Handlebars and Controls
PM0320
7 - 38
Page 39
SECTION 8 - ELECTRICAL
8.1 BATTERY (ELECTRIC START MODELS)
IMPORTANT:
NOT attempt to "jump start" mower. T o charge with battery charger, connect charger plug to
mating plug on battery (not engine) and plug charger into 110 volt Alternating Current (A.C.) outlet. Charge for 24 to 48 hours (battery may be charged for up to 72 hours with no harmful effects).
An engine run time of at least 8 hours is required to charge a fully discharged battery.
To Remove Battery from Unit
1. Remove wing nuts from battery U-bolt.
2. Disconnect battery from wiring.
8.2 WIRING DIAGRAM
Use battery charger supplied only. DO
BATTERY
ENGINE
8.3 CONTINUITY DIAGRAM
The diagram below shows the various states of connection for electrical components. The solid lines on switches show continuity.
NOTE: All switches are viewed from the rear.
BLACK
RED
GREEN
RED
BLACK
2
3
1
4
2
3
1
4
AB
REDREDRED
YELLOW
WHITE
BLACK
R
M
S
RED
B
A
KEY SWITCH
PM0090
Key Switch
(01155800)
B
A
R
OFF
M
S
B
A
R
RUN
M
S
B
A
R
START
M
S
PM0100
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SECTION 9 - FRICTION DRIVE SYSTEM & AXLE
9.1 INTRODUCTION
WARNING:
before attempting any repair or adjustment procedures.
WARNING:
its vapors are explosive. Handle with care.
CAUTION:
which are hot from operation. Allow such parts to cool before servicing unit.
NOTE:
repairs in this section. Block up rear of mower to raise rear wheels off work surface. Remove snap ring secur­ing wheel to axle and remove washer and wheel.
Rear wheels must be removed to perform
Remove wire from spark plug
Gasoline is highly flammable and
DO NOT touch engine or parts
9.2 GEAR REMOVAL
Remove snap ring securing gear cover over idler shaft, remove taptites securing cover to drive mount, and remove gear cover.
Slide differential assembly off axle and remove idl er gear from idler shaft.
Drive out roll pin securing pinion gear on hex shaft and remove pinion gear.
Inspect parts for wear and or damage, replace as necessary. Assemble in reverse order and grease spline area.
9.3 AXLE REMOVAL
Remove snap ring next to axle spline on left side of axle and remove axle bearing.
Remove cotter pin securing left side of rear protective guard to bracket and move guard out of the way.
With snap ring pliers, spread snap ring apart on right side of axle. Pull right wheel and axle from mower until left end of axle clears drive mount.
Inspect parts for wear and or damage, replace as necessary and assemble in reverse order being sure to grease spline area.
1
2
3
4
5
8
7
6
1. Differential
2. Idler Gear
3. Pinion Gear
4. Drive Carrier
Figure 27
5. Pivot Channel
6. Drive Disk
7. Friction Wheel
8. Shift Link
9.4 DRIVE MOUNT REMOVAL
Remove axle and gears. Refer to Axle Removal and Gear Removal Sections.
Remove extension spring from drive actuator. Loosen nuts securing drive cable to drive actuator. Remove drive cable spring from bracket on mower pan and remove drive cable from drive actuator.
Remove cotter pin and washer from shift link. Remove shift link, and drive mount.
Assemble in reverse order.
9.5 DRIVE MOUNT DISASSEMBLY
Drive out roll pin in hex shaft and remove hex shaft. Press out bearings from drive mount with bearing
driver. Remove taptites securing retainer plate to drive mount
and remove guide shaft. Push idler shaft out of drive mount, inspect parts for
wear or damage and replace as necessary. Assemble in reverse order.
9.6 FRICT ION WHEEL REPLACEMENT
If rubber tire on friction wheel becomes worn, chipped, or broken, friction wheel must be replaced.
On models with steel friction wheel hub and 3 retaining screws, remove the three cap screws and nuts that secure friction wheel to hub (hole in bearing plate provides access to hardware) and remove friction wheel.
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Assemble in reverse order. Refer to Section 4.12 to adjust friction wheel drive.
2
Press out bearings from drive disk using Ariens Bearing Driver P/N 000026. Replace bearings with Bearing Driver P/N 000046.
Inspect parts for wear or damage and replace as necessary. Assemble in reverse order.
1
1. Cap Screw
2. Friction Wheel
3. Friction Wheel Hub
4. Lock Nut
4
3
Figure 28
On models with plastic friction wheel hub, remove drive cover nut and remove drive cover . Remove two taptites and snap ring from gear cover and remove gear cover. Remove cotter pin from shift link and move shift link out of way.
Remove three #12-24 x 1/2" taptites from retainer plate. Remove 3/16 x 7/8" roll pin from hex shaft with roll pin driver. Slide hex shaft to left. Slide friction wheel, retainer plate and thrust plate off hex shaft. Remove taptites from thrust plate, separate thrust plate, and remove friction wheel.
Install new friction wheel using reverse procedure.
1. Nut
2. Lock Washer
3. Washer
4. Drive Disk
5. Ball Bearing
1
3
5
5
9
2
4
6
7
8
10
6. Washer
7. Spindle
8. Bearing Retainer
9. Taptite
10.Carriage Bolt
Figure 30
3
4
1. Taptite
2. Thrust Plate
3. Guide Plate
4. Friction Wheel
1
2
Figure 29
9.7 DRIVE DISK REMOVAL
Remove drive belt. Remove nut, lockwasher and flat washer securing
drive disk to mower pan. Remove four taptites securing bearing retainer to drive
disk, remove bearing retainer and spindle.
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25
19
18
24
23
17
22
21
20
1
26
14
16
15
10
13
8
12
Figure 31
3
4
6
2
5
7
8
9
1. Differential Assembly
2. Gear Cover
3. Idler Gear
4. Ball Bearing
5. Retainer
6. Idler Shaft
7. Pinion Gear
11
8. Ball Bearing
9. Drive Mount
10.Drive Actuator Weldment 1 1.Pivot Ch an nel Weldment
12.Shift Link
13.Shift Arm Weldment
14.Guide R od
15.Retainer Plate
16.Hex Shaft
17.Guide Plate
18.Friction Wheel Hub
19.Friction Ring
20.Bearing Retainer
21.Ball Bearing
22.Bearing Retainer
23.Bearing Plate
24.Friction Disc
25.Friction Wheel
26.Thrust Plate
PM0080
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Page 43
SECTION 10 - GEAR DRIVE SYSTEM & AXLE
10.1 INTRODUCTION
WARNING:
before attempting any repair or adjustment procedures.
WARNING:
its vapors are explosive. Handle with care.
CAUTION:
which are hot from operation. Allow such parts to cool before servicing unit.
NOTE:
repairs in this section. Block up rear of mower to raise rear wheels off work surface. Remove snap ring secur­ing wheel to axle and remove washer and wheel.
Rear wheels must be removed to perform
Remove wire from spark plug
Gasoline is highly flammable and
DO NOT touch engine or parts
10.2 TRANSMISSION REPLACEMENT
The 3-speed transmission is not repairable. It should be replaced if internal problems develop. To remove the transmission, remove the drive wheels and pinions. Slide the axles out.
1. Remove wheel cover and a xle nut to remove wheel and inner cover.
2. Remove drive pinion and axle bearing by removing the two retaining E-clips.
3. Repeat steps 1 and 2 for the other rear wheel.
4. Disconnect the gearshift cable.
5. Unbolt the transmission from the left hand quadrant.
6. Remove drive belt from pulley.
7. Slide the transmission/axle assembly to the right and then down to remove.
8. Install replacement in reverse order. Use pulley and shift linkage from removed unit.
1
3
4
5
1. Transmission-Tuff Torque
2. Left Hand Rear Quadrant
3. Ball Bearing
4. Ratchet Pinion
5. Wheel Inner Cover
Figure 32
2
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Ariens Company 655 West Ryan Street P.O. Box 157 Brillion, WI 54110-0157 920-756-2141 Fax 920-756-2407
www.ariens.com
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