Before operation of unit, carefully and completely read
your manuals. The contents will provide you with an
understanding of safety instructions and controls
during normal operation and maintenance.
All reference to left, right, front, or rear are given from
the operation position, facing the direction of forward
travel.
1.2 SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service
inquiries, know the Model and Serial numbers of your
unit and engine.
Numbers are located on the product registration form in
the unit literature package. They are also printed on a
serial number label, located on the frame of your unit
(Figure 1).
Serial Number
Figure 1
1.5 DISCLAIMER
Ariens reserves the right to discontinue, make changes
to, and add improvements upon its products at any
time without public notice or obligation. The
descriptions and specifications contained in this
manual were in effect at printing. Equipment described
within this manual may be optional. Some illustrations
may not be applicable to your unit.
1.6 TECHNICAL SERVICE
COMMUNICATIONS
Ariens Technical Service communicates information to
the field using Service Letters, Service Bulletins,
Product Notices, and Campaigns. Each
communication signifies a type of information and
priority. The dealer is responsible to carry out the
directive provided in the communication. The types of
communication are:
Service Letter
dealer. Technical information on how to service the
product and product improvements.
Service Bulletin
resolve certain issues or a notification of a policy
change.
Product Notices
located in a certain region. This is a limited distribution
to only those who received the product involved.
Campaigns
product must be updated and are tracked by the
factory until all units are corrected.
- General technical information for the
- Notification to update products to
- Notification of limited product
- Notification of a safety related issue. All
1.3 PRODUCT REGISTRATION
A warranty registration card must be filled out by the
Ariens dealer, signed, and returned at time of sale. This
card activa tes the warranty. Claims meeting
requirements during limited warranty period will be
honored.
1.4 UNAUTHORIZED REPLACEMENT
PARTS
Use only Ariens replacement parts. The replacement of
any part on this unit with anything other than Ariens
authorized replacement parts may adversely affect the
performance, durability, or safety of this unit and may
void the warranty. Ariens disclaims liability for any
claims or damages, whether warranty, property
damage, personal injury , or death arising out of the use
of unauthorized replacement parts.
1 - 3
Page 4
SECTION 2 - SAFETY
2.1 SAFETY ALERTS
Look for these symbols to point out
important safety precautions. They
mean:
Attention!
Personal Safety Is Involved!
Become Alert!
Obey The Message!
2.2 SIGNAL WORDS
The safety alert symbol is used in decals on the unit
and with proper operation procedures in this manual.
They alert you to the existence and relative degree of
hazards.
Understand the safety message. It contains important
information about personal safety on or near the unit.
DANGER:
SITUATION! If not avoided, WILL RESULT in
death or serious injury.
WARNING:
SITUATION! If not avoided, COULD RESULT
in death or serious injury.
CAUTION:
SITUATION! If not avoided, MAY RESULT in
minor or moderate injury. It may also be used
to alert against unsafe practices.
IMMINENTLY HAZARDOUS
POTENTIALLY HAZARDOUS
POTENTIALLY HAZARDOUS
2.3 NOTATIONS
NOTE:
ation and maintenance practices.
IMPORTANT:
required to prevent damage to unit or attachment.
General reference information for proper oper-
Specific procedures o r infor mati on
2.6 PREPARATION
Before starting any removal of parts, proper
preparation is very important for efficient work. A clean
work area at the start of each job will allow you to
perform service repairs easily and quickly.
To reduce the incidence of misplaced tools or parts,
place removed components with all attaching hardware
in the disassembly order on a clean work surface.
Organization is a key part of proper reassembly.
T ools, instruments, and parts needed for the job should
be gathered before work is started. Interrupting a job to
locate tools or parts is a needless delay.
CAUTION:
spillage will occur. Remove battery to prevent
spillage of electrolyte.
Remove enough fuel so that no
2.7 CLEANING AND STORAGE
WARNING:
can cut. Movem ent of par ts can cu t of f fing ers
or a hand. Wear gloves, and use extreme
caution when servicing.
IMPORTANT:
outdoors to help prevent sealed bearing rust or
corrosion. Water can seep into sealed bearings and
reduce component life. Bearings are sealed against dirt
and debris only.
A unit that is excessively dirty should be cleaned
before work starts. Cleaning will occasionally uncover
trouble sources. Dirt and abrasive dust reduce the
efficient work life of parts and can lead to costly
replacement.
AVOID SHARP EDGES which
Never spray unit with water or store unit
2.4 PRACTICES AND LAWS
Practice usual and custo mar y safe worki ng
precautions, for the benefit of yourself and others.
Understand and follow all safety messages. Be alert to
unsafe conditions and the possibility of minor,
moderate, or serious injury or death. Learn applicable
rules and laws in your area.
2.5 REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the
seller on safe and proper operation. If unit is to be used
by someone other than original purchaser; loaned,
rented or sold, ALWAYS provide this manual and any
needed safety training before operation.
2 - 4
Page 5
When taking unit out of extended storage:
1. Check for any damage or loose parts. Repair,
replace, or tighten hardware before operation.
2. If a preservative fluid was used in fuel tank, drain
and discard. Fill fuel tank with fresh new fuel.
2.8 SAFETY RULES
Walk Around Inspection
Complete a walk around inspection of unit and work
area to understand:
• Work area.
• Your unit.
• All safety decals.
Work Area
ALWAYS check overhead and side clearances
carefully before operation. ALWAYS be aware of traffic
when operating along streets or curbs.
ALWAYS keep hands and feet within the limits of the
unit.
Keep children, people, and animals away. Keep
children out of work area and under watchful care of a
responsible adult.
Keep area of operation clear of all toys, pets, and
debris. Stay alert for hidden hazards.
Clear work area of objects which might be picked up
and thrown. Remove all stones, sticks, wires, and other
foreign objects. Tall grass can hide obstacles.
DO NOT run engine in an enclosed area. Always
provide good ventilation.
Unit
ALWAYS keep protective structures, guards, and
panels in good repair, in place and securely fastened.
NEVER modify or remove safety devices.
Check Safety Interlock System for proper operation
daily (see Operation section). Do not operate unless
system operates properly.
Keep equipment in good condition.
ALWAYS keep discharge cover in place.
NEVER operate the engine with the Rear Door open
unless the Grass Bag is in place.
When mulching, the Side Discharge Opening Cover
must be installed and the Rear Door fully closed
whenever the engine is operating.
Operation
Understand:
• How to operate all controls
• The functions of all controls
• How to STOP in an Emergency
• Speed ranges
ALWAYS operate unit in good visibility and light.
DO NOT pull mower backwards unless absolutely
necessary. Look down and back before and while
moving backwards.
DO NOT start the engine or operate mower unless
either the Side Discharge Opening Cover or the Side
Discharge Deflector is installed.
Keep the area of operation clear of all persons,
children and pets.
ALWAYS clear area before operation to avoid thrown
objects.
Stop mower if anyone enters the area.
Keep safety devices or guards in place and functioning
properly. NEVER modify or remove safety devices.
ALWAYS keep hands away from all rotating parts
during operation.
Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening and mower pan at
all times. NEVER open the Rear Door without the
Grass Bag in place when the engine is operating.
ALWAYS keep feet and hands away from all rotating
parts during operation. Rotating parts can cut off body
parts.
DO NOT mow at too fast a rate. DO NOT change
engine governor setting or over-speed the engine.
ALWAYS operate unit when there is good visibility and
light.
Use extra care when approaching blind corners,
shrubs, trees, or other objects which may obscure
vision.
ALWAYS be sure of your footing.
Do not operate mower in wet grass. Always be sure of
your footing. Keep a firm hold on handlebar. Walk,
never run.
If equipment vibrates abnormally, stop engine at once,
wait for moving parts to stop and remove wire from
spark plug. Repair any damage before restarting unit.
Avoid uneven work areas and any rough terrain.
Be familiar with area of operation. Stay alert for holes,
rocks, roots, and hidden hazards in area of operation.
Operator could lose footing or balance.
DO NOT operate on steep slopes.
NEVER leave unit unattended on a slope. Chock
wheels if parking on a slope.
Mow across the face of slopes, never up and down. Be
especially cautious when changing direction on slopes.
Remove the key when parking.
Take all possible precautions when leaving unit
unattended.
ALWA YS shut off engine, remove key and remove
spark plug wire to prevent accidental starting or
unauthorized use.
2 - 5
Page 6
Fuel is highly flammable and its vapors can explode.
Use ONLY approved fuel containers.
NO Smoking!
NO Sparks!
NO Flames!
Allow engine to cool before servicing.
NEVER fill fuel tank when engine is running, hot, or unit
is indoors.
Abnormal Vibrations are a warning of trouble. Striking a
foreign object can damage unit. Stop unit and engine.
Wait for all moving parts to stop. Remove wire from
spark plug. Inspect unit and make any necessary
repairs before restart.
Hazardous Slopes
DO NOT operate on steep slopes. Avoid operating on
slopes. When you must operate on a slope, travel up
and down the slope. Never operate cross a slope.
Never operate on a slope greater than 10 degrees.
Child Safety
NEVER allow children to operate or play on or near
unit. Be alert and shut off unit if children enter area.
Personal Safety
Read and obey all warning, caution, and instr uc tions
on the unit and in provided manuals.
• Only trained adults may operate unit.
• Training includes actual operation.
• Clearly understa nd ins tr uc tio ns .
• Be alert! Conditions can change.
NEVER operate unit after or during the use of
medication, drugs or alcohol. Safe operation requires
your complete and unimpaired attention at all times.
NEVER allow anyone to operate the unit when their
alertness or coordination is impaired.
Avoid Sharp Edges. Sharp edges can cut. Moving
parts can cut or amputate fingers or a hand. Wear
gloves to service unit when handling sharp edges.
ALWAYS keep hands away from any pinch points.
ALWAYS keep hands and feet away from all moving
parts during operation. Moving parts can cut off body
parts.
DO NOT touch unit parts which might be hot from
operation. Allow parts to cool before attempting to
maintain, adjust, or service.
Keep children out of work area and under the watchful
care of an adult.
NEVER allow children to operate mower.
Turn the mower off if children enter the area.
NEVER direct discharge toward bystanders. The
operator is responsible for the safety of bystanders.
Wear adequate safety gear, protective gloves and
footwear.
Wear sturdy footwear. DO NOT operate mower
barefoot or when wearing open sandals or canvas
shoes.
Always wear safety goggl es or safety gl asses with sid e
shields when operating mower.
NEVER wear loose clothing, jewelry or long hair that
may get caught in rotating parts. Protect eyes, face and
head from objects that may be thrown from unit.
ALWAYS stand clear of discharge when operating unit.
Do not operate mower on gravel or on loose material
such as sand. Stop mower when crossing gravel
drives, walks, or roads, Objects may be picked up and
thrown, causing damage or injury.
Fumes from the engine exhaust can cause death or
serious injury. DO NOT run engine in an enclosed
area.
Service and Adjustments
NEVER attempt to make any adjustments to unit while
engine is running. Stop engine, remove key,
disconnect spark plug wire and wait for all moving parts
to stop before servicing (except where specifically
recommended).
DO NOT make cutting height wheel adjustments while
the engine is running.
On self-propelled models, the wheel drive control will
cause the forward movement of the mower to stop. If
this feature fails to operate, disconnect ignition wire
and repair before using. Wheel drive must be
disengaged when starting engine.
Fuel is highly flammable and its vapors can explode.
ONLY use approved fuel containers.
• NO Smoking!
• NO Sparks!
• NO Flames!
• Allow engine to cool before filling fuel tank.
Check fuel supply before starting engine.
DO NOT fill gasoline tank indoors, when engine is
running, or while engine is still hot.
Allow engine to cool several minutes before removing
fuel cap.
Replace gasoline tank cap securely and clean up any
spilled fuel before starting engine.
Stop engine, wait for moving parts to stop, remove
ignition wire and secure away from spark plug before
attempting to: unclog, repair, adjust, inspect or clean
unit.
To reduce fire hazard and overheating, keep
equipment free of grass, leaves, debris or excessive
lubricants.
2 - 6
Page 7
Battery
Avoid Electric Shock. DO NOT remove wire from spark
plug while engine is running. Do not put battery in fire
or mutilate.
Explosive Gases! Poisonous battery fluid contains
sulfuric acid. Contact with skin, eyes or clothing can
cause severe chemical burns.
No flames, No Sparks, No smoking, near battery.
ALWAYS wear safety glasses and protective gear near
battery.
ALWAYS KEEP BATTERIES OUT OF REACH of
children.
Maintenance
Follow engine manufacturer’s safety instructions when
servicing engine.
Keep all nuts, bolts, and screws tight and be sure
equipment is in safe working condition. Check all
hardware at regular intervals, especially blade
attachment bolts.
Use only replacement parts designed for your unit. See
your Ariens Dealer.
Worn out mufflers are more than just a noise nuisance
and should be replaced immediately. Continued use
could result in fire or explosion.
ALWAYS block wheels and know all jack stands are
strong and secure and will hold weight of unit during
maintenance.
Check grass bag for wear, damage, and/or
deterioration. Replace only with Ariens original
equipment replacement part for safety.
Spark Arrestor
This product is equipped with an internal combustion
engine. DO NOT use on or near any unimproved,
forest or brush covered land unless the exhaust system
is equipped with a spark arrestor meeting applicable
local, state or federal laws. A spark arrestor, if used,
must be maintained in effective working order by the
operator. See your Ariens Dealer or engine
manufacturer’s service center.
Storage
Allow engine to cool before storing in any enclosure.
Refer to Storage Section of the Owner’s Manual for
important instructions if unit is to be stored for
extended periods.
ALWAYS clean unit before extended storage. See
engine manual for proper storage.
DO NOT store unit before extended storage. See
engine manual for proper storage.
DO NOT store unit inside a building with fuel in the fuel
tank where ignition sources are present.
Safety Interlock System
Engine/Blade Control feature on mower will cause
engine and blade to stop whenever operator releases
control on handlebar. If feature fails to operate,
disconnect spark plug wire a nd adjust or have it
repaired before using unit.
Accessories
Use only accessories which have been approved by
Ariens and are properly installed .
2 - 7
Page 8
SECTION 3 - SPECIFICATIONS
Model Number911044911045911046911047
Description NameLM214SPLM219SPLM217SPLM21SB
Engine Manufacture
Cycles
HP (3600RPM)
Fuel Tank Capacity - qt (L)
Fuel
Primer Bulb
Throttle/Choke Control
Starting
Cylinder Bore
Pressurized Oil System
Governed RPM
Crank Case Capacity - oz (L)
Air Cleaner
Engine Oil Type
Spark Plug Gap
Differential
Variable Speeds-MPH (KPH)
Mower Deck Gauge
Baked Powder Paint
Cutting Width - in (cm)
Cutting Height - in (cm)
Folding Handlebar
Adjustable Handlebar
Front Wheel Diameter - in (cm)
Rear Wheel Diameter - in (cm)
Side Discharge
Bagger
Mulching Capability
Attachments (* denotes it comes with unit)
Dethatcher
Mulchmaster Package
Leaf Shredder
Side Discharge Chute
Rear Bagger
Swivel Wheel Kit
Rear Discharge Chute
Rear Roller Kit
Mulching Kit
TecumsehBriggsTecumsehTecumseh
FourFourFourFour
5.555.55.5
1.5 (1.4)1.6 (1.5)1.5 (1.4)1.5 (1.4)
UnleadedUnleadedUnleadedUnleaded
StandardStandardStandardStandard
N/AN/AN/AN/A
RecoilRecoilRecoilRecoil
AluminumAluminumAluminumAluminum
StandardN/AStandardN/A
2850+/-15029002850+/-1502900
27 (0.8)20 (0.6)27 (0.8)27 (0.8)
Paper ElementPaper ElementPaper ElementPaper Element
Description NameLM21SCLM21LM21SLM21
Engine Manufacture
Cycles
HP (3600RPM)
Fuel Tank Capacity - qt (L)
Fuel
Primer Bulb
Throttle/Choke Control
Starting
Cylinder Bore
Pressurized Oil System
Governed RPM
Crank Case Capacity - oz (L)
Air Cleaner
Engine Oil Type
Spark Plug Gap
Differential
Variable Speeds-MPH (KPH)
Mower Deck Gauge
Baked Powder Paint
Cutting Width - in (cm)
Cutting Height - in (cm)
Folding Handlebar
Adjustable Handlebar
Front Wheel Diameter - in (cm)
Rear Wheel Diameter - in (cm)
Side Discharge
Bagger
Mulching Capability
Attachments (* denotes it comes with unit)
Dethatcher
Mulchmaster Package
Leaf Shredder
Side Discharge Chute
Rear Bagger
Swivel Wheel Kit
Rear Discharge Chute
Rear Roller Kit
Mulching Kit
BriggsTecumsehTecumsehTecumseh
FourFourFourFour
5555.5
1.6 (1.5)1 (0.9)1 (0.9)1 .5 (1.4)
UnleadedUnleadedUnleadedUnleaded
StandardStandardStandardStandard
RecoilRecoilRecoilRecoil
Cast Iron SleeveAluminumA luminumAluminum
N/AN/AN/AN/A
2850285028502850
20 (0.6)21 (0.6)21 (0.6)27 (0.8)
Dual ElementPaper ElementPaper ElementPaper Element
Description NameLM216SLM21CLM21 AP211 SP
Engine Manufacture
Cycles
HP (3600RPM)
Fuel Tank Capacity - qt (L)
Fuel
Primer Bulb
Throttle/Choke Control
Starting
Cylinder Bore
Pressurized Oil System
Governed RPM
Crank Case Capacity - oz (L)
Air Cleaner
Engine Oil Type
Spark Plug Gap
Differential
Variable Speeds-MPH (KPH)
Mower Deck Gauge
Baked Powder Paint
Cutting Width - in (cm)
Cutting Height - in (cm)
Folding Handlebar
Adjustable Handlebar
Front Wheel Diameter - in (cm)
Rear Wheel Diameter - in (cm)
Side Discharge
Bagger
Mulching Capability
Attachments (* denotes it comes with unit)
Dethatcher
Mulchmaster Package
Leaf Shredder
Side Discharge Chute
Rear Bagger
Swivel Wheel Kit
Rear Discharge Chute
Rear Roller Kit
Mulching Kit
TecumsehBriggsBriggsTecumseh
FourFourFourFour
5.55.55.55.5
1.5 (1.4)1.6 (1.5)1 (0.9)1.5 (1.4)
UnleadedUnleadedUnleadedUnleaded
StandardStandardN/AStandard
RecoilRecoilRecoilRecoil
AluminumCast Iron SleeveAluminumAluminum
N/AN/AN/AN/A
2850290032002850
27 (0.8)20 (0.6)20 (0.6)21 (0.6)
Paper ElementDual ElementPaper ElementPaper Element
Description NameLM221LM222SPMM221SPMM210
Engine Manufacture
Cycles
HP (3600RPM)
Fuel Tank Capacity - qt (L)
Fuel
Primer Bulb
Throttle/Choke Control
Starting
Cylinder Bore
Pressurized Oil System
Governed RPM
Crank Case Capacity - oz (L)
Air Cleaner
Engine Oil Type
Spark Plug Gap
Differential
Variable Speeds-MPH (KPH)
Mower Deck Gauge
Baked Powder Paint
Cutting Width - in (cm)
Cutting Height - in (cm)
Folding Handlebar
Adjustable Handlebar
Front Wheel Diameter - in (cm)
Rear Wheel Diameter - in (cm)
Side Discharge
Bagger
Mulching Capability
Attachments (* denotes it comes with unit)
Dethatcher
Mulchmaster Package
Leaf Shredder
Side Discharge Chute
Rear Bagger
Swivel Wheel Kit
Rear Discharge Chute
Rear Roller Kit
Mulching Kit
TecumsehTecumsehTecumsehTecumseh
FourFourFourFour
5.06.05.04.5
1.5 (1.4)1.0 (0.9)1.5 (1.4)1.5 (1.4)
UnleadedUnleadedUnleadedUnleaded
StandardStandardStandardStandard
N/AN/AN/AN/A
RecoilRecoilRecoilRecoil
AluminumCast Iron SleeveAluminumAluminum
StandardStandardStandardStandard
2850+/-1502850+/-1502850+/-1502850+/-150
27 (0.8)21 (0.62)21 (0.62)21 (0.62)
Paper ElementPaper ElementPaper ElementPaper Element
Description NameLM230SPMM223MM224SPDLM225SP
Engine Manufacture
Cycles
HP (3600RPM)
Fuel Tank Capacity - qt (L)
Fuel
Primer Bulb
Throttle/Choke Control
Starting
Cylinder Bore
Pressurized Oil System
Governed RPM
Crank Case Capacity - oz (L)
Air Cleaner
Engine Oil Type
Spark Plug Gap
Differential
Variable Speeds-MPH (KPH)
Mower Deck Gauge
Baked Powder Paint
Cutting Width - in (cm)
Cutting Height - in (cm)
Folding Handlebar
Adjustable Handlebar
Front Wheel Diameter - in (cm)
Rear Wheel Diameter - in (cm)
Side Discharge
Bagger
Mulching Capability
Attachments (* denotes it comes with unit)
Dethatcher
Mulchmaster Package
Leaf Shredder
Side Discharge Chute
Rear Bagger
Swivel Wheel Kit
Rear Discharge Chute
Rear Roller Kit
Mulching Kit
Description NameDLM226SPDLM227SPDLM228SPDLM229SP
Engine Manufacture
Cycles
HP (3600RPM)
Fuel Tank Capacity - qt (L)
Fuel
Primer Bulb
Throttle/Choke Control
Starting
Cylinder Bore
Pressurized Oil System
Governed RPM
Crank Case Capacity - oz (L)
Air Cleaner
Engine Oil Type
Spark Plug Gap
Differential
Variable Speeds-MPH (KPH)
Mower Deck Gauge
Baked Powder Paint
Cutting Width - in (cm)
Cutting Height - in (cm)
Folding Handlebar
Adjustable Handlebar
Front Wheel Diameter - in (cm)
Rear Wheel Diameter - in (cm)
Side Discharge
Bagger
Mulching Capability
Attachments (* denotes it comes with unit)
Dethatcher
Mulchmaster Package
Leaf Shredder
Side Discharge Chute
Rear Bagger
Swivel Wheel Kit
Rear Discharge Chute
Rear Roller Kit
Mulching Kit
Briggs & StrattonTecumsehTecumsehTecumseh
FourFourFourFour
5.56.06.06.0
1.6 (1.5)1.5 (1.4)1.5 (1.4)1.5 (1.4)
UnleadedUnleadedUnleadedUnleaded
StandardStandardStandardStandard
N/AN/AN/AN/A
RecoilElectric/RecoilRecoilRecoil
Cast Iron SleeveAluminumA luminumAluminum
StandardStandardStandardStandard
2900+/-1002850+/-1502850+/-1502850+/-150
20 (0.6)27 (0.8)27 (0.8)27 (0.8)
Dual ElementPaper ElementPaper ElementPaper Element
Description NameDLM21SEWDLM21SEW
Engine Manufacture
Cycles
HP (3600RPM)
Fuel Tank Capacity - qt (L)
Fuel
Primer Bulb
Throttle/Choke Control
Starting
Cylinder Bore
Pressurized Oil System
Governed RPM
Crank Case Capacity - oz (L)
Air Cleaner
Engine Oil Type
Spark Plug Gap
Differential
Variable Speeds-MPH (KPH)
Mower Deck Gauge
Baked Powder Paint
Cutting Width - in (cm)
Cutting Height - in (cm)
Folding Handlebar
Adjustable Handlebar
Front Wheel Diameter - in (cm)
Rear Wheel Diameter - in (cm)
Side Discharge
Bagger
Mulching Capability
Attachments (* denotes it comes with unit)
Dethatcher
Mulchmaster Package
Leaf Shredder
Side Discharge Chute
Rear Bagger
Swivel Wheel Kit
Rear Discharge Chute
Rear Roller Kit
Mulching Kit
Description NameDLM21SDLM21SWSLM21SLM21S
Engine Manufacture
Cycles
HP (3600RPM)
Fuel Tank Capacity - qt (L)
Fuel
Primer Bulb
Throttle/Choke Control
Starting
Cylinder Bore
Pressurized Oil System
Governed RPM
Crank Case Capacity - oz (L)
Air Cleaner
Engine Oil Type
Spark Plug Gap
Differential
Variable Speeds-MPH (KPH)
Mower Deck Gauge
Baked Powder Paint
Cutting Width - in (cm)
Cutting Height - in (cm)
Folding Handlebar
Adjustable Handlebar
Front Wheel Diameter - in (cm)
Rear Wheel Diameter - in (cm)
Side Discharge
Bagger
Mulching Capability
Attachments (* denotes it comes with unit)
Dethatcher
Mulchmaster Package
Leaf Shredder
Side Discharge Chute
Rear Bagger
Swivel Wheel Kit
Rear Discharge Chute
Rear Roller Kit
Mulching Kit
TecumsehTecumsehTecumsehTecumseh
FourFourFourFour
6.06.05.05.5
1.5 (1.4)1.5 (1.4)1.5 (1.4)1.5 (1.4)
UnleadedUnleadedUnleadedUnleaded
StandardStandardStandardStandard
N/AN/AN/AN/A
RecoilRecoilRecoilRecoil
AluminumAluminumAluminumAluminum
StandardStandardStandardStandard
2800+/-2002800+/-2003150+/-2003150+/-200
27 (0.8)27 (0.8)27 (0.8)27 (0.8)
Paper ElementPaper ElementPaper ElementPaper Element
Description NameDLM21CDLM21SCLM21LM21S
Engine Manufacture
Cycles
HP (3600RPM)
Fuel Tank Capacity - qt (L)
Fuel
Primer Bulb
Throttle/Choke Control
Starting
Cylinder Bore
Pressurized Oil System
Governed RPM
Crank Case Capacity - oz (L)
Air Cleaner
Engine Oil Type
Spark Plug Gap
Differential
Variable Speeds-MPH (KPH)
Mower Deck Gauge
Baked Powder Paint
Cutting Width - in (cm)
Cutting Height - in (cm)
Folding Handlebar
Adjustable Handlebar
Front Wheel Diameter - in (cm)
Rear Wheel Diameter - in (cm)
Side Discharge
Bagger
Mulching Capability
Attachments (* denotes it comes with unit)
Dethatcher
Mulchmaster Package
Leaf Shredder
Side Discharge Chute
Rear Bagger
Swivel Wheel Kit
Rear Discharge Chute
Rear Roller Kit
Mulching Kit
RobinRobinBriggs & StrattonBriggs & Stratton
FourFourFourFour
6.06.05.05.0
1.5 (1.4)1.5 (1.4)1.5 (1.4)1.5 (1.4)
UnleadedUnleadedUnleadedUnleaded
N/AN/AN/AN/A
StandardStandardStandardStandard
RecoilRecoilRecoilRecoil
Cast Iron SleeveCast Iron SleeveAluminumAluminum
StandardStandardStandardStandard
2850+/-1502850+/-1502900+/-1002900+/-100
17 (0.5)17 (0.5)20 (0.6)20 (0.6)
Dual ElementDual ElementPaper ElementPaper Element
Description NameDLM239SLM237SLM238SPDLM232SP
Engine Manufacture
Cycles
HP (3600RPM)
Fuel Tank Capacity - qt (L)
Fuel
Primer Bulb
Throttle/Choke Control
Starting
Cylinder Bore
Pressurized Oil System
Governed RPM
Crank Case Capacity - oz (L)
Air Cleaner
Engine Oil Type
Spark Plug Gap
Differential
Variable Speeds-MPH (KPH)
Mower Deck Gauge
Baked Powder Paint
Cutting Width - in (cm)
Cutting Height - in (cm)
Folding Handlebar
Adjustable Handlebar
Front Wheel Diameter - in (cm)
Rear Wheel Diameter - in (cm)
Side Discharge
Bagger
Mulching Capability
Attachments (* denotes it comes with unit)
Dethatcher
Mulchmaster Package
Leaf Shredder
Side Discharge Chute
Rear Bagger
Swivel Wheel Kit
Rear Discharge Chute
Rear Roller Kit
Mulching Kit
Description NameDLM240SPLM21SCHLM21SCLM21
Engine Manufacture
Cycles
HP (3600RPM)
Fuel Tank Capacity - qt (L)
Fuel
Primer Bulb
Throttle/Choke Control
Starting
Cylinder Bore
Pressurized Oil System
Governed RPM
Crank Case Capacity - oz (L)
Air Cleaner
Engine Oil Type
Spark Plug Gap
Differential
Variable Speeds-MPH (KPH)
Mower Deck Gauge
Baked Powder Paint
Cutting Width - in (cm)
Cutting Height - in (cm)
Folding Handlebar
Adjustable Handlebar
Front Wheel Diameter - in (cm)
Rear Wheel Diameter - in (cm)
Side Discharge
Bagger
Mulching Capability
Attachments (* denotes it comes with unit)
Dethatcher
Mulchmaster Package
Leaf Shredder
Side Discharge Chute
Rear Bagger
Swivel Wheel Kit
Rear Discharge Chute
Rear Roller Kit
Mulching Kit
Description NameLM21SLM21SELM21SWLM21SC
Engine Manufacture
Cycles
HP (3600RPM)
Fuel Tank Capacity - qt (L)
Fuel
Primer Bulb
Throttle/Choke Control
Starting
Cylinder Bore
Pressurized Oil System
Governed RPM
Crank Case Capacity - oz (L)
Air Cleaner
Engine Oil Type
Spark Plug Gap
Differential
Variable Speeds-MPH (KPH)
Mower Deck Gauge
Baked Powder Paint
Cutting Width - in (cm)
Cutting Height - in (cm)
Folding Handlebar
Adjustable Handlebar
Front Wheel Diameter - in (cm)
Rear Wheel Diameter - in (cm)
Side Discharge
Bagger
Mulching Capability
Attachments (* denotes it comes with unit)
Dethatcher
Mulchmaster Package
Leaf Shredder
Side Discharge Chute
Rear Bagger
Swivel Wheel Kit
Rear Discharge Chute
Rear Roller Kit
Mulching Kit
Place unit on a flat level surface. ALW AYS stop engine.
Assure unit is secure and will not tip over. Strap and
clamp onto bench if needed.
A handlebar service position is provided for tipping the
unit for cleaning and service (Figure 3). See
Adjustments
IMPORTANT:
use the following service positions for the brand and
type of engine on your mower:
Tecumseh & Robin Engines:
service position and tip machine to the rear.
Briggs & Stratton Intek Engines:
into handlebar service position and tip the machine to
the left, opposite the discharge opening.
Kawasaki:
unit to right.
IMPORTANT:
tipping, clean air cleaner and remove spark plug, put
one teaspoon of oil in cylinder, turn engine over a few
times and reinstall spark plug.
.
Figure 3
WARNING:
UP can cause death or serious injury.
ALWAYS stop engine, remove key, wait for
moving parts to stop and remove wire from
spark plug before adjusting or servicing.
CAUTION:
or moderate injury and/or damage to the unit.
Before unit is tipped up onto housing, remove
enough fuel so that no spillage will occur.
Remove battery to prevent spillage of
electrolyte.
Place handlebar in service position and tip
ACCIDENTAL ENGINE START
FUEL SPILLS may result in minor
When tipping to service engine or unit,
Place handlebar into
Place handlebar
If engine becomes "flooded" due to
OM0210
4.3 FILLING THE FUEL TANK
WARNING: EXPLOSIVE VAPORS
FLAMMABLE FUEL
serious injury. Handle fuel with care.
ALWAYS use an approved fuel container.
No Smoking! No lighted Materials!
No Open Flame!
Allow engine to cool before maintenance.
Gasoline is highly flammable and must be
handled with care. Allow engine to cool
several minutes before removing fuel tank
cap. Never fill tank when engine is running or
is hot from operation. DO NOT allow open
flame, matches, or smoking in area. DO NOT
overfill. Allow about 1/4" of tank space for fuel
expansion. Wipe up any spills and allow
vapors to dissipate before starting engine.
Use approved gasoline container.
To add fuel to fuel tank:
1. Put unit in open or well-ventilated area.
2. Stop engine and allow to cool.
3. Clean fuel cap and surrounding area to prevent
dust, dirt and debris from entering fuel tank.
4. Remove cap.
IMPORTANT:
containing alcohol because alcohol will cause internal
parts to deteriorate. See Engine Manual for correct
type and grade of fuel.
5. Fill fuel tank. (See
6. Replace fuel cap and tighten.
ALWAYS
7.
DO NOT use gasohol or gasoline
Specifications
clean up any spilled fuel.
can result in death or
for tank capacity.)
and its
4.4 GENERAL LUBRICATION
Swivel Lubrication
See Figure 4.
Sten Mix
Apply
lube fittings. Order P/N: 00036800 - 3 pack of 3 oz.
cartridges.
When using Sten Mix Grease for the first time, all
components should be thoroughly cleaned prior to
lubricating.
Hi-Temp Grease or equivalent to the
Commercial Models
Grease fittings on rear axle housing every 25 hours.
(swivel units)
4 - 22
Page 23
2
1
1. Grease Fitting
2. Swivel Lock Hole
Figure 4
OM0210
4.5 CHECK MOWER BLADE
See Figures 5 and 6.
Regularly check mower blades for wear and that lock
washer is fully compressed by cap screw (requires
25-30 ft-lbs (33-40 Nm) of torque on cap screw).
When blade needs sharpening:
1. Block blade to prevent rotation.
2. Remove cap screw, lock washer and blade from
shaft.
3. Sharpen both ends of blade at original angle (25
removing equal amounts of material from each end
to maintain proper blade balance. New blades are
balanced to within 1.3 in. oz. at factory. DO NOT
grind around corner at tip of blade. If cutting edge
of blade cannot be sharpened in a straight line to
within 1/8 of an inch of its end, replace blade with
Ariens replacement blade only.
4. Install blade, lock washer and tighten cap screw
25-30 ft-lbs (33-40 Nm) until lock washer is fully
compressed.
IMPORTANT: If mower is used under sandy soil
conditions, replace blades when air lifts become
eroded.
5
4
3
1
OM0230
OM0240
3
1. Cutting Edge
2. Square Corner
3. Air Lift Erosion
2
4
2
1
4. Air Lift
5. Reverse Lift
Figure 5
4.6 CHECK DRIVE BELT
1
o
),
4
3
1. Blade
2. Cap Screw, Lock
Washer & Flat Washer
3. Drive Belt
4. Idler
Figure 6
2
OM0250
Check drive belt for wear or damage. Replace belt if
worn or damaged.
4.7 CHECK ENGINE/BLADE CONTROL
The engine/blade control must stop the engine and
blade within 3 seconds after the bail is released. If the
engine or blade continues to run, adjust or repair
control immediately.
Engine control must stop engine ignition, at 3/4" to
1-1/4" from handlebar as control is released.
4 - 23
Page 24
To check (Figure 7):
1. Start engine and slowly release control until engine
stops firing.
2. Measure distance between handlebar and control
at the point that engine stopped firing.
3. Turn cable nuts at handlebar mount clockwise if
measurement is more than 1-1/4" or counterclockwise if measurement is less than 3/4".
4. Turn nuts against mount to lock in position.
5
S Hook on
Some Models
4
3
1
2
1
2
1. Engine Control
2. Handlebar
4
3. Cable Nuts
4. Mount
3
Figure 7
3
1
1-1/8" to 1-5/16"
1. Cable Nuts
2. Bracket
3. Spring
2
Figure 8
There must not be slack in cable.
To check, rotate blade in it’s cutting direction (this
draws control rod fully in).
To eliminate slack in cable, turn nuts on cable at
handlebar clockwise.
OM0280
1. Cable Nuts
2. Bracket
3. Spring
4. Spring or "S" Hook
5. Control Rod
Figure 9
4.8 CHECK GRASS BAG
Check bag for wear or damage. Keep bag clean and
dry. Replace only with Ariens original equipment
replacement bag.
4.9 CHECK DRIVE CONTROL
Check operation of drive control. The drive must
disengage completely when the bail handle is
released. Adjust bail travel if necessary. See Figure 10.
When the wheel drive control is squeezed toward the
handlebar, the extension spring, located at the bottom
end of the traction cable, must start to extend when the
control is between 1-1/2" and 2" (3.8 and 5 cm) away
from the handlebar. To check:
1. Squeeze the wheel drive control toward the
handlebar until the spring starts to open.
2. Measure the distance between the wheel drive
control and handlebar at the handlebar indentation.
3. To obtain the proper adjustment, turn the cable
nuts. Turn clockwise if the measurement is more
than 2"; counterclockwise if the measurement is
less than 1-1/2". Tighten the nuts against the
bracket to lock in position. If there is not enough
thread length for adjustment, the opposite end of
the cable can be adjusted.
Three Speed Drive Control
When the wheel drive control bail is squeezed toward
the handlebar, the extension spring must start to
extend when the control bail is between 3-7/8" to 4-1/8"
away from the handlebar. The extension spring is
located at the bottom end of the traction control cable.
4 - 24
Page 25
To check the control cable spring:
Figure 1 1
1. Hole No. 1
2. Hole No. 2
3. Hole No. 3
4. Hole No. 4
5. Handlebar Stud
6. Handlebar Adjustment
Link
7. Professional Bracket
8. Storage Position
OM0271
1
2
3
4
5
6
8
1
2
3
4
7
1. Squeeze the wheel drive control bail towards the
handlebar until the spring starts to open.
2. Measure the distance between the wheel drive bail
to the handlebar indentation.
3. To obtain the proper adjustments turn the control
cable nuts at the handlebar or the bottom of the
control cable anchor against the anchor supports.
2
4
3
1
1. Traction Cable
2. Handlebar
Indentation
3. Cable Nuts
4. Wheel Drive Control
Figure 10
4.10 HANDLEBAR ADJUSTMENT
Holes in handlebar braces provide four height
positions, a service position, and a storage position
(except on profession al mod els ).
Use one of the four holes to adjust handlebar height to
a safe, comfortable position. Place bolt on handlebar
bracket through one of holes 1, 2, 3 or 4 in order of
increasing height (See Figure 11).
NOTE:
On Professional models nuts and bolts replace
pins.
For storage, rotate handlebar forward and place pins
through holes further up braces.
4.11 SPEED CONTROL BELL CRANK
The speed control bell crank holds the speed selector
rod in position after a speed has been set. The spring
washers may become loose with normal wear. If the
speed selector rod does not stay firmly in position,
adjust the speed control bell crank. See Figure 12.
To adjust:
1. Remove cover, fu lly compress the helical spring
lockwashers with lock nut and then back lock nut
off, one half turn.
2. If the speed selector rod is still too loose, tighten
lock nut by small increments until it holds its
position. Tightening the lock nut too much will not
allow the speed selector rod to move at all.
3. Align notch in left hand side of cover with bolt and
secure with knob.
4 - 25
Page 26
1
2
4
3
5
1. Lock Nut
2. Helical Spring
Lockwashers
3. Speed Control Bell
Crank
4. Speed Selector Rod
5. Hair Pin
6. Swivel
Figure 12
6
OM0300
4.12 FRICTION WHEEL ADJUSTMENT
Early Models (Side Pull)
Adjust rear cutting height levers to middle position.
Check to be sure there is slack in the friction wheel
drive cable, if not readjust cable nuts.
Set speed selector at slowest speed and loosen the
two cap screws on drive mount. Hold lever securing
drive cable down toward mower pan and adjust drive
assembly to bring friction wheel to within 1/16" above
drive disk. Tighten cap screws. Check for proper
function of friction wheel and speed selector. Adjust
cable nuts to remove slack.
5
5
3
4
1. Cable Nuts
2. Drive Mount
3. Adjustment Screws
6
4
4. Drive Disk
5. Friction Wheel
6. Battery
Figure 13
1
2
3
2
4 - 26
Page 27
SECTION 5 - ENGINE
5.1 ENGINE TROUBLESHOOTING
The following troubleshooting chart is to be used to
isolate engine problems and give possible causes and
corrective action responses.
The troubleshooting key is generic and can be used for
several types of engines. Use only those possible
causes and corrective actions that apply to the
unit.
TROUBLEPOSSIBLE CAUSES
CORRECTIVE ACTION
(Refer to Key Below)
Black Exhaust1, 20, 22, 25, 29, 31, 32, 33repair or replace
Blue/White Exhaust4, 20, 25, 31, 33, 34repair or replace
Difficult Starting1, 5, 7, 8, 9, 10, 20, 21, 22, 29, 31, 32, 33repair or replace
Erratic Running1, 7, 8, 9, 10, 20, 21, 23, 26, 29, 33, 59, 62repair or replace
Excessive Fuel Consumption1, 20, 22, 23, 25, 39, 31, 32, 33repair or replace
High Oil Pressure4, 41repair or replace
Knocking22, 26, 29, 31, 33, 36, 46, 59repair or replace
Loss of Power or System1, 8, 10, 20, 21, 22, 23, 25, 26, 31, 32, 33repair or replace
Low Cranking Power2, 3, 4, 11repair or replace
Low Oil Pressure4, 36, 37, 39repair or replace
Misfiring10, 20, 25, 26, 28, 29, 32repair or replace
Overheating1, 19, 25,repair or replace
Poor Compression25, 28, 29, 31, 32, 33, 34,59,repair or replace
Starts and Stops1, 6, 10, 62repair or replace
see electrical systems
see engine service manual
Vibration20, 23, 25, 26, 29, 33, 45, 49repair or replace
Will Not Crank2, 11, 45charge battery or replace
Will Not Start1, 10, 62repair or replace
see electrical systems
see engine service manual
TROUBLESHOOTING KEY
1Restriction in air cleaner2 2Incorrec t grade of fuel43Faulty suction pipe
2Bad electrical connection23Sticking throttle/restricted movement44Choked oil filter
3Faulty starter motor24Exhaust pipe restriction45Bad solenoid switch
4Incorrect grade of lubricating oil25Leaking cylinder head gasket46Incorrect piston height
5Low cranking speed26Overheating47Damaged fan
6Fuel tank empty27Cold running48Faulty engine mounting
7Controls not in correct operation
position
8Blocked fuel feed line29Sticking valves50Faulty thermostat
9Faulty fuel lift pump30Incorrect high pressure pipes51Restriction in water jacket
10Choked fuel filter31Worn cylinder bores52Loose fan belt
11Battery capacity low32Pitted valves and seats53Choked radiator
12Air in fuel system33Broken, worn or sticking piston ring(s)54Faulty water pump
13Faulty fuel injection pump34Worn valve stems and guides55Choked breather pipe
14Faulty fuel injectors or incorrect
type
15Incorrect use of cold start
equipment
16Faulty cold start equipment37Insufficient oil in sump58Blocked sump strainer
17Broken fuel injection pump drive38Bad/defective oil temperature switch59Broken valve spring
18Incorrect fuel pump timing3 9Oil pump worn60Exh aust or vacuum pipe leak
19Incorrect valve timing40Pressure relief valve sticking open61Bad or defective water temperature
20Poor compression41Pressure relief valve sticking closed62Bad spark plug(s)
21Blocked fuel tank vent42Broken relief valve spring
35Restriction in air cleaner56Damaged valve stem oil deflector (if
fitted)
36Worn or damaged bearings57Coolant level too low
switch
5 - 27
Page 28
5.2 ENGINE SERVICE LOCATIONS
1
4
Tecumseh Engine
4
5
2
1
2
3
3
Briggs & Stratton
Professional Engine
1
2
2 Cycle Briggs Engine
1
4
2
Kawasaki Engine
1
2
4
4
6
3
Briggs & Stratton Intek OHV
OM0570
3
OM0550
Robin Engine
1. Oil Fill Cap and Dipstick
2. Air Cleaner
3. Spark Plug and Wire
4. Fuel Cap and Tank
Figure 14
5 - 28
5. Primer
6. Filter
Page 29
5.3 ENGINE OIL
IMPORTANT:
two (2) hours of operation. Thereafter, change oil every
twenty five hours of operation (more often in dusty dirty
conditions). Refer to Engine Manual for oil type and
grade and detailed instructions.
Engine Oil Check and Change
The engine crankcase oil should be checked daily or
every five (5) hours of operation. Oil level MUST be
maintained in safe operating range on dipstick at all
times or engine damage will result.
IMPORTANT:
when adding oil.
See Engine Manual for detailed instructions.
Change engine crankcase oil after first
DO NOT overfill. Be sure engine is level
5.4 AIR CLEANER
Inspect air cleaner every twenty five hours of operation
or every three months, whichever comes first.
When dirty, foam filter elements should be removed
and cleaned. Refer to the following instructions.
NOTE:
under dirty, dusty conditions.
Foam Filter Element
elements in warm water and detergent. Rinse
thoroughly until all traces of detergent are eliminated.
Squeeze (don’t wring) away excess water and air dry.
Soak foam element in clean, fresh oil, wrap in paper
towel or rag, and squeeze out excess oil.
Cartridge -
dirty or becomes distorted.
NOTE:
Inspect air cleaner more often if unit is used
- (Pre Cleaner) - Wash foam
Paper cartridge is to be replaced when it is
DO NOT attempt to clean paper elements.
5 - 29
Page 30
4
Briggs & Stratton
Air Cleaner
1
5
1
2
4
1
Briggs & Stratton Professional Air Cleaner
1
2
4
2
7
5
4
Robin Air Cleaner
1
2
3
5
6
7
5
Tecumseh Air Cleaner
1
4
1. Cover
2. Foam Filter Element (Pre-Cleaner)
3. Felt Filter Element
4. Cartridge
5. Body
6. Base Plate Gasket
7. Base Plate
Figure 15
5 - 30
5
Briggs & Stratton
Air Cleaner
Page 31
5.5 ENGINE COOLING
Figure 17
The engine is air cooled. Air must circulate freely
around engine and over cooling fins on cylinder head
and block to prevent overheating.
Once a year or every one hundred (100) operating
hours (more if conditions require) clean engine fins and
external surfaces of engine of dust, dirt, and oil
deposits which can contribute to improper cooling.
Keep Areas within Heavy Line Clean of all Debris
(Figure 16).
CAUTION:
manifold areas to remove all grass, dirt and all
combustible debris. If engine muffler is
equipped with spark arrester screen
assembly, remove every 50 hours for cleaning
and inspection.
Keep Areas Within Heavy Line Clear of all Debris
Periodically clean muffler and
Figure 16
5.6 SPARK PLUG
Spark plug should be cleaned or replaced and gap
reset to .030" every 100 hours of operation or yearly
whichever comes first.
To clean, remove debris from area around spark plug
base. Remove spark plug from engine. Scrape and
wash with a commercial solvent. DO NOT blast clean.
NOTE:
firmly on spark plug. Reform terminal if necessary.
Sparking can occur if wire terminal does not fit
5.7 BATTERY (ELECTRIC START MODEL)
CAUTION:
mutilate; battery may burst or release toxic
materials. Do not short circuit; battery may
cause burns.
A 12 volt, 2.5 ampere hour sealed lead acid battery is
supplied with unit. Engine alternator will normally keep
battery fully charged with a 3 to 5 minute start/run
cycle.
IMPORTANT:
attempt to "jump start" mower.
If battery discharges, use a 5 to 10 minute start/run
cycle to recharge battery, or use a battery charger (a
battery charger, kit number 71104300, is available from
Ariens). An engine run time of at least 8 hours is
required to charge a fully discharged battery.
To charge with Ariens battery charger, connect charger
plug to mating plug on battery (not engine) and plug
charger into 120 volt Alternating Current (AC) outlet.
Charge for 12 to 36 hours (battery may be charged for
up to 56 hours with no harmful effect).
Do not put battery in fire or
Use battery supplied only. DO NOT
5 - 31
Page 32
SECTIO N 6 - MOWER DECK
6.1 BLADE BRAKE/CLUTCH REMOVAL
Remove mower blade.
1
2
3
4
3
5
6
7
8
9
Squeeze brake/clutch bail against handlebar and insert
cotter pin into open hole of actuating rod.
Remove 3/8-24x2-1/2" cap screw that retains brake,
blade, clutch (BBC) leaf spring and leaf spring from
shaft.
Remove BBC flywheel by securing flywheel with BBC
wrench (P/N 000239). Remove flywheel and cotter pin
securing actuator rod to brake actuator.
Remove three nuts and remove brake actuator from
unit.
Inspect parts for wear and or damage, replace as
necessary. Assemble in reverse order.
NOTE:
When attaching actuator rod to brake actuator,
brake actuator is to be rotated all the way up so proper
hole is aligned.
On models with key, position key in crankshaft. Slide
flywheel onto crankshaft and BBC leaf spring onto
flywheel stub shaft.
IMPORTANT:
Install 3/8-24x2-1/2" Gr . 5 cap screw and
lockwasher to secure. Torque to 30 ft-lbs (40.6 Nm)
using BBC wrench to hold leaf spring and flywheel.
Secure mower blade with two 3/8-24x1-1/4" Gr. 5 cap
screws with lockwashers, torque to 25-30 ft-lbs
(33.8-40.6 Nm).
Check idler for free rotation of pulley and movement of
pivot.
Replace drive belt in reverse order bein g sure that belt
seats in pulley grooves with idler positioned on back
(flat) side of belt.
1. Drive Belt
2. Drive Disk
3. Ball Bearing
4. Washer
5. Spindle
6. Bearing Retainer
7. Center Baffle
8. Traction Drive Pulley
9. Blade Adapter
Figure 18
Brake Engaged
Blade Engaged
Figure 19
6 - 32
Page 33
NOTE:
Figure 21
1. Two-Way Lock Nut
2. Idler
3. Extension Spring
4. Center Lock Nut
5. Washer
6. Idler Arm
7. Flange Bushing
8. Tension Spring
9. Spacer
Configuration 1
1
2
3
4
5
6
7
1
2
9
7
8
Configuration 2
Be sure to return wheel height adjustment
levers to original position.
6.3 IDLER REMOVAL
Remove mower blade, hub, and center baffle. Refer to
Mower Blade Section of this manual.
Remove idler spring. Loosen hardware securing idler
arm to mower pan, and remove cap screw securing
idler to idler arm.
6
5
4
3
Inspect parts for wear and or damage, replace as
necessary. Assemble in reverse order.
1. Blade
2. Cap Screw, Lock
Washer & Flat Washer
3. Leaf Spring
6.2 DRIVE BELT REPLACEMENT
NOTE:
must be removed to change belt.
Place right rear adjustment lever in first notch and left
rear height adjustment lever in third notch. This
provides clearance between friction wheel and drive
disk.
Remove belt from idler, drive disk and engine pulley.
Remove belt through opening under mower pan.
Inspect parts for wear and or damage, replace as
necessary.
Assemble in reve rse order.
2
1
4. Flywheel
5. Brake Actuator
6. Ramp Assembly
Figure 20
CAUTION:
protect hands when working with mower
blades.
On BBC model blade brake/clutch assembly
Use sturdy gloves or padding to
6.4 WHEELS AND ADJUSTERS
Regularly check wheels and adjusters for wear.
Replace wheels when they become excessively worn.
Adjusters should be cleaned and fasteners checked for
tightness.
Check the front wheels for bushing wear. Replace as
needed.
6 - 33
Page 34
4
1
3
2
5
7
6
8
9
10
1. Height Adjustment Lever
2. Spacer Tube
3. Ball Bearing
4. Handlebar Mounting Bracket
5. Rear Quadrant
6. Front Height Adjustment Lever
7. Front Quadrant
8. Adjuster Bracket
Figure 22 Friction Drive
9. De-Thatcher Retainer
10.Flat Washer
PM0065
6 - 34
Page 35
8
10
9
7
3
1. Washer
2. Inner Wheel Cover
3. Ratchet Pinion
4. Ball Bearing
5. H eight Adjuster
4
6
5
2
1
11
12
7
14
6. Rear Quadrant
7. Height Adjustment Lever
8. Handlebar Mounting Bracket
9. Key Ratchet
10.Tuff Torque Transmission
13
15
1 1.Fr ont Qu adrant
12.Washer
13.Spacer
14.De-Thatcher Retainer
15.Adjuster Bracket
Figure 23 Gear Drive
6 - 35
PM0360
Page 36
1
1. Kickout Ring
2. Sleeve Bushing
3. Clevis Pin
4. Mount Arm
8
7
6
Figure 24
2
5. Axle Tab
6. Flange Bushing
7. Wheel Yoke
8. Lube Fitting
3
4
2
5
PM0071
6 - 36
Page 37
SECTION 7 - HANDLEBARS & CONTROLS
7.1 HANDLEBARS AND BAILS
To remove handlebars:
Remove cable retainers and disconnect cable from
bail. Remove push nuts and washers securing bails to
handlebars. Remove bails from handlebars.
Remove carriage bolts and washers or knob and
washers securing br ace s to handl eb ar s. Remo ve
braces.
Remove carriage bolt, nut and washer securing
handlebar to handlebar bracket. Remove handlebars
and inspect parts for wear and or damage. Replace as
necessary and assemble in reverse order.
Check all parts for wear and replace as needed.
7.2 SPEED CONTROL BELL CRANK
To adjust models with spring, fully compress
compression spring with lock nut and then back lock
nut off one turn.
To adjust units without spring:
1. Remove cover and completely compress helical
spring lockwashers with locknut, then back off 1/4
turn.
2. If rod is still too loose, tighten nut in small
increments until the rod holds.
1
2
6
7
3
5
4
10
11
9
13
12
8
14
14
1. Engine Bail
2. Handlebar
3. Traction Bail
4. Cable Anchor
5. Cable Anchor Switch
6. Throttle C able
7. Engine Control Cable
8. Traction Cable
9. Speed Control Brace
10.Rivet
11.Speed Control Bracket
12.Support Pad
13.Speed Control Rod
14.Handlebar Adjuster Li nk
Figure 25 Friction Wheel Handlebars and Controls
7 - 37
PM0024
Page 38
3
4
2
5
1
7
6
1. Traction Bail
2. Handlebar
3. Engine Bail Weldment
4. Engine Control Cable
5. Throttle Cable
6. Handlebar Adjuster
7. Speed Control Bracket
Figure 26 Gear Drive Handlebars and Controls
PM0320
7 - 38
Page 39
SECTION 8 - ELECTRICAL
8.1 BATTERY (ELECTRIC START MODELS)
IMPORTANT:
NOT attempt to "jump start" mower.
T o charge with battery charger, connect charger plug to
mating plug on battery (not engine) and plug charger
into 110 volt Alternating Current (A.C.) outlet. Charge
for 24 to 48 hours (battery may be charged for up to 72
hours with no harmful effects).
An engine run time of at least 8 hours is required to
charge a fully discharged battery.
To Remove Battery from Unit
1. Remove wing nuts from battery U-bolt.
2. Disconnect battery from wiring.
8.2 WIRING DIAGRAM
Use battery charger supplied only. DO
BATTERY
ENGINE
8.3 CONTINUITY DIAGRAM
The diagram below shows the various states of connection for electrical components.
The solid lines on switches show continuity.
NOTE: All switches are viewed from the rear.
BLACK
RED
GREEN
RED
BLACK
2
3
1
4
2
3
1
4
AB
REDREDRED
YELLOW
WHITE
BLACK
R
M
S
RED
B
A
KEY SWITCH
PM0090
Key Switch
(01155800)
B
A
R
OFF
M
S
B
A
R
RUN
M
S
B
A
R
START
M
S
PM0100
8 - 39
Page 40
SECTION 9 - FRICTION DRIVE SYSTEM & AXLE
9.1 INTRODUCTION
WARNING:
before attempting any repair or adjustment
procedures.
WARNING:
its vapors are explosive. Handle with care.
CAUTION:
which are hot from operation. Allow such
parts to cool before servicing unit.
NOTE:
repairs in this section. Block up rear of mower to raise
rear wheels off work surface. Remove snap ring securing wheel to axle and remove washer and wheel.
Rear wheels must be removed to perform
Remove wire from spark plug
Gasoline is highly flammable and
DO NOT touch engine or parts
9.2 GEAR REMOVAL
Remove snap ring securing gear cover over idler shaft,
remove taptites securing cover to drive mount, and
remove gear cover.
Slide differential assembly off axle and remove idl er
gear from idler shaft.
Drive out roll pin securing pinion gear on hex shaft and
remove pinion gear.
Inspect parts for wear and or damage, replace as
necessary. Assemble in reverse order and grease
spline area.
9.3 AXLE REMOVAL
Remove snap ring next to axle spline on left side of
axle and remove axle bearing.
Remove cotter pin securing left side of rear protective
guard to bracket and move guard out of the way.
With snap ring pliers, spread snap ring apart on right
side of axle. Pull right wheel and axle from mower until
left end of axle clears drive mount.
Inspect parts for wear and or damage, replace as
necessary and assemble in reverse order being sure to
grease spline area.
1
2
3
4
5
8
7
6
1. Differential
2. Idler Gear
3. Pinion Gear
4. Drive Carrier
Figure 27
5. Pivot Channel
6. Drive Disk
7. Friction Wheel
8. Shift Link
9.4 DRIVE MOUNT REMOVAL
Remove axle and gears. Refer to Axle Removal and
Gear Removal Sections.
Remove extension spring from drive actuator. Loosen
nuts securing drive cable to drive actuator. Remove
drive cable spring from bracket on mower pan and
remove drive cable from drive actuator.
Remove cotter pin and washer from shift link. Remove
shift link, and drive mount.
Assemble in reverse order.
9.5 DRIVE MOUNT DISASSEMBLY
Drive out roll pin in hex shaft and remove hex shaft.
Press out bearings from drive mount with bearing
driver.
Remove taptites securing retainer plate to drive mount
and remove guide shaft.
Push idler shaft out of drive mount, inspect parts for
wear or damage and replace as necessary. Assemble
in reverse order.
9.6 FRICT ION WHEEL REPLACEMENT
If rubber tire on friction wheel becomes worn, chipped,
or broken, friction wheel must be replaced.
On models with steel friction wheel hub and 3 retaining
screws, remove the three cap screws and nuts that
secure friction wheel to hub (hole in bearing plate
provides access to hardware) and remove friction
wheel.
9 - 40
Page 41
Assemble in reverse order. Refer to Section 4.12 to
adjust friction wheel drive.
2
Press out bearings from drive disk using Ariens
Bearing Driver P/N 000026. Replace bearings with
Bearing Driver P/N 000046.
Inspect parts for wear or damage and replace as
necessary. Assemble in reverse order.
1
1. Cap Screw
2. Friction Wheel
3. Friction Wheel Hub
4. Lock Nut
4
3
Figure 28
On models with plastic friction wheel hub, remove drive
cover nut and remove drive cover . Remove two taptites
and snap ring from gear cover and remove gear cover.
Remove cotter pin from shift link and move shift link out
of way.
Remove three #12-24 x 1/2" taptites from retainer
plate. Remove 3/16 x 7/8" roll pin from hex shaft with
roll pin driver. Slide hex shaft to left. Slide friction
wheel, retainer plate and thrust plate off hex shaft.
Remove taptites from thrust plate, separate thrust
plate, and remove friction wheel.
Install new friction wheel using reverse procedure.
1. Nut
2. Lock Washer
3. Washer
4. Drive Disk
5. Ball Bearing
1
3
5
5
9
2
4
6
7
8
10
6. Washer
7. Spindle
8. Bearing Retainer
9. Taptite
10.Carriage Bolt
Figure 30
3
4
1. Taptite
2. Thrust Plate
3. Guide Plate
4. Friction Wheel
1
2
Figure 29
9.7 DRIVE DISK REMOVAL
Remove drive belt.
Remove nut, lockwasher and flat washer securing
drive disk to mower pan.
Remove four taptites securing bearing retainer to drive
disk, remove bearing retainer and spindle.
9 - 41
Page 42
25
19
18
24
23
17
22
21
20
1
26
14
16
15
10
13
8
12
Figure 31
3
4
6
2
5
7
8
9
1. Differential Assembly
2. Gear Cover
3. Idler Gear
4. Ball Bearing
5. Retainer
6. Idler Shaft
7. Pinion Gear
11
8. Ball Bearing
9. Drive Mount
10.Drive Actuator Weldment
1 1.Pivot Ch an nel Weldment
12.Shift Link
13.Shift Arm Weldment
14.Guide R od
15.Retainer Plate
16.Hex Shaft
17.Guide Plate
18.Friction Wheel Hub
19.Friction Ring
20.Bearing Retainer
21.Ball Bearing
22.Bearing Retainer
23.Bearing Plate
24.Friction Disc
25.Friction Wheel
26.Thrust Plate
PM0080
9 - 42
Page 43
SECTION 10 - GEAR DRIVE SYSTEM & AXLE
10.1 INTRODUCTION
WARNING:
before attempting any repair or adjustment
procedures.
WARNING:
its vapors are explosive. Handle with care.
CAUTION:
which are hot from operation. Allow such
parts to cool before servicing unit.
NOTE:
repairs in this section. Block up rear of mower to raise
rear wheels off work surface. Remove snap ring securing wheel to axle and remove washer and wheel.
Rear wheels must be removed to perform
Remove wire from spark plug
Gasoline is highly flammable and
DO NOT touch engine or parts
10.2 TRANSMISSION REPLACEMENT
The 3-speed transmission is not repairable. It should
be replaced if internal problems develop. To remove
the transmission, remove the drive wheels and pinions.
Slide the axles out.
1. Remove wheel cover and a xle nut to remove wheel
and inner cover.
2. Remove drive pinion and axle bearing by removing
the two retaining E-clips.
3. Repeat steps 1 and 2 for the other rear wheel.
4. Disconnect the gearshift cable.
5. Unbolt the transmission from the left hand
quadrant.
6. Remove drive belt from pulley.
7. Slide the transmission/axle assembly to the right
and then down to remove.
8. Install replacement in reverse order. Use pulley
and shift linkage from removed unit.
1
3
4
5
1. Transmission-Tuff Torque
2. Left Hand Rear Quadrant
3. Ball Bearing
4. Ratchet Pinion
5. Wheel Inner Cover
Figure 32
2
10 - 43
Page 44
Ariens Company
655 West Ryan Street
P.O. Box 157
Brillion, WI 54110-0157
920-756-2141
Fax 920-756-2407
www.ariens.com
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