Before operation of unit, carefully and completely read
this Manual and the unit’s Owner/Operator Manual. The
contents will provide you with an understanding of safety
instructions and controls during normal operation and
maintenance.
All reference to left, right, front, or rear are given from
operator sitting in operation position and facing the
direction of forward travel.
Model and Serial Numbers
When ordering replacement parts or
making service inquiries, know the
Model and Serial Numbers of your
unit.
Numbers are located on the product
registration form in the unit literatur e
package. They are printed on a serial
number label, located on the frame of
your unit.
The Ariens or Gravely dealer must register the product at
the time of purchase. Registering the product will help the
company process warranty claims or contact you with the
latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.
Customer Note: If the dealer does not register your
product, please fill out, sign, and return the product
registration card to Ariens or register the product at our
web site, www.ariens.com.
Unauthorized Replacement Parts
Use only Ariens or Gravely replacement parts. The
replacement of any part on this unit with anything other
than an Ariens or a Gravely authorized replacement part
may adversely affect the performance, durability, and
safety of this unit and may void the warranty. Ariens
disclaims liability for any claims or damages, whether
warranty, property damage, personal injury or death
arising out of the use of unauthorized replacement parts.
•Record Unit Model and Serial numbers here.
Delivery
Customer Note: If you have purchased this product
without complete assembly and instruction by your
retailer, it is your responsibility to:
•Read and understand all assembly instructions in
this manual. If you do not understand or have
difficulty following the instructions, contact your
nearest Dealer for assistance.
NOTE: To locate your nearest Ariens or Gravely Dealer,
go to www.ariens.com or www.gravely.com on the
internet.
WARNING: Improper assembly or adjustments
can cause serious injury.
Before attempting to operate your unit:
1. Make sure all assembly has been properly
completed.
2. Understand all Safety Precautions provided in the
manuals.
2
Page 3
3. Review control funct ion s and ope ratio n of the unit.
BAG IS SUBJECT TO W EAR AND
DETERIOR ATION.
CHECK BA G FEQUENT LY, REPLA CEWHEN
NECESSAR Y.
USE ORIGINAL BA GTO COMP LY WITH SAFETY
SPECIFICA TIONS .
LE SA C EST SOU MI S À L’U SURE ET A L À
DÉTÉRIOR ATION.
VÉRIFIER LE SA C FRÉQUEMMENT. LE
REMPLA C ER AU BESOI N .
UTILISER UN BA C D’ORIGINE CONFORME
AUX NO RME D E SECU RIT E.
LA BOLSA EST A SUJETA A DESGASTE Y
DETERIOR O.
REVISAR LA BO LSA FREQ UEN T AMENTE ,
Y REEPLAZA RLA SI ES N ECESARI O.
USAR BOLSAS ORIGINAL P ARA CUMPLIR CO N
LAS ESPECIFI CA CI ON ES D E SEGURI D AD.
ATTENTIO N
PRECA U CIO N
CA UTIO N
•
•
•
•
•
•
•
•
•
2
ODd0119
3
4
5
6
Figure 2
1
7
OTt2080
Do not operate the unit unless all controls function
as described in this manual.
4. Review recommended lubrication, maintenance
and adjustments.
5. Review Limited Warranty Policy.
6. Fill out a product registration card and return the
card to the Ariens Company or go to
www.ariens.com or www.gravely.com.
SAFETY
Disclaimer
Ariens reserves the right to discontinue, change, and
improve its products at any time without notice or
obligation to the purchaser.
The descriptions and specifications contained in this
manual were in effect at printing. Equipment described
within this manual may be optional. Some illustrations
may not be applicable to your unit
Safety Alerts
Look for these symbols to point out
important safety precautions. They mean:
Attention!
Personal Safe t y Is In v o lve d !
Become Alert!
Obey The Message!
The safety alert symbols above and signal words below
are used on decals and in this manual.
Read and understand all safety messages.
DANGER: IMMINENTLY HAZARDOUS
SITUATION! If not avoided, WILL RESULT in
death or serious injury.
WARNING: POTENTIALLY HAZARDOUS
SITUA TION! If not avoided, COULD RESULT in
death or serious injury.
CAUTION: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, MAY RESULT in
minor or moderate injury. It may also be used to
alert against unsafe practices.
Required Operator Training
Original purchaser of this unit was instructed by the seller
on safe and proper operation. If unit is to be used by
someone other than original purchaser; loaned, rented or
sold, ALWAYS provide this manual and any needed
safety training before operation.
Safety Decals and Locations
ALWAYS replace missing or damaged Safety Decals.
Refer to figure below for Safety Decal locations.
Notations
NOTE: General reference information for proper
operation and maintenance practices.
IMPORTANT: Specific procedures or information
required to prevent damage to unit or attachment.
Practices and Laws
Practice usual and customary safe working precautions,
for the benefit of yourself and others. Understand and
follow all safety messages. Be alert to unsafe conditions
and the possibility of minor, moderate, or serious injury or
death. Learn applicable rules and laws in your area.
Always follow the practices set forth in this manual.
1. WARNING!
Stop engine and wait for all moving parts to
stop before opening cover.
Avoid tip over and loss of control:
DO NOT overload bagger.
Use extreme caution on slopes.
DO NOT make abrupt turns or speed changes.
Weight kit is required when using bagger.
Be aware of new turning radius.
Always keep feet and hands away from
rotating parts.
5. DANGER ROTATING PARTS
Avoid Injury – Stay clear of rotating parts.
Never direct discharge towards persons or
property that may be injured or damaged by
thrown objects.
Keep people away from unit while operating.
Shut off engine, remove key, read manual
before you adjust or repair unit.
NO STEP! Always keep feet away from
rotating parts.
3. KEEP GUARDS IN PLACE
Do not operate mower unless guards are in
operating position or bagger is attached.
4. DANGER!
To Avoid Serious Injury
DO NOT operate mower unless guards
are in place or grass pump and entire
bagger are attached.
ALWAYS wear adequate hearing protection.
ROTATING FAN! Stop engine and remove
key before clearing.
Wait for all moving parts to stop.
Keep children and others away from unit
while operating.
6. DANGER! HOT SURFACES
DO NOT TOUCH parts which are hot from
operation. Always allow parts to cool.
7. CAUTION!
•Bag is subject to wear and deterioration.
•Check bag frequently, replace when necessary.
•Use original bag to comply with safety
specifications.
Do not operate on slopes over 10°.
Installing the blower assembly on your mower
requires the removal of the discharge chute and belt
guard. Retain discharge chute, discharge chute
hardware, belt guard, and belt guard hardware in a
safe location and reinstall whenever operating unit
without the blower assembly. DO NOT operate
mower unless guards are in place or blower
assembly and entire bagger are attached.
NEVER operate bagger if the unit’s safety interlock
system is not working properly.
Always be aware of maximum sweep of bagger when
turning. Always allow adequate clearance between
bagger, personnel and other objects when turning.
As grass catcher fills, be alert to changing unit stability
and control.
Always install counterweights before operating unit
with bagger attached. Always remove
counterweights when bagger is removed from the
unit.
Read, understand, and follow all safety practices in
Owner/Operator Manual before beginning assembly.
Failure to follow instruction s co uld resu lt in pers onal
injury and/or damage to unit.
ALWAYS remove key and/or wire from spark plug before
assembly. Unintentional engine start up can cause death
or serious inju ry.
Complete a walk around inspection of unit and work area
to understand:
• Work area
• Your unit
• All safety decals
Determine which attachments are needed and can be
used safely.
Inspect unit before each use for: missing or damaged
decals and shields, correctly operating safety interlock
system, and deterioration of grass bagger. Replace or
repair as needed.
4
Page 5
ALWAYS check overhead and side clearances carefully
before operation. ALWAYS be aware of traffic when
operating along streets or curbs.
Keep children and people away.
Keep children out of work area and under watchful care
of a responsible adult.
Keep area of operation clear of all toys, pets, and debris.
Thrown objects can cause injury.
Check for weak spots on docks, ramps or floors. Avoid
uneven work areas and rough terrain. Stay alert for
hidden hazards or traffic.
DO NOT operate near drop-offs, ditches, or
embankments. Unit can suddenly turn over if a wheel is
over the edge of a cliff or ditch, or if an edge caves in.
Data indicates that operators, age 60 and above, are
involved in a larger percentage of riding mower related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect
themselves and others from serious injury.
Read the entire Owner/Operator manual and other
training material. If the operator or the mechanic cannot
read the manual, it is the owner’s responsibility to explain
it to them. Only the user can prevent and is responsible
for accidents or injuries occurring to themselves, other
people or property.
Only trained adults may operate or service unit. Training
includes actual operation.
Local regulations may restrict the age of the operator.
NEVER allow children to operate or play on or near unit.
Be alert and shut off unit if children enter area.
NEVER operate unit after or during the use of
medication, drugs or alcohol. Safe operation requires
your complete and unimpaired attention at all times.
DO NOT wear loose clothing or jewelry and tie back hair
that may get caught in rotating parts.
Wear adequate outer garments.
NEVER wear open sandals or canvas shoes during
operation. Wear adequate safety gear, protective gloves
and footw ear.
Wear proper footwear to improve footing on slippery
surfaces.
Always wear safety goggles or safety glasses with side
shields when operating mower.
Moving parts can cut or amputate fingers or a hand.
Wrap blade(s) or wear gloves to service. On multiblade
mowers, rotation of one blade will cause all blades to
rotate.
NEVER place your hands or any part of your body or
clothing inside or near any moving part while unit is
running.
ALWAYS keep hands and feet away from all rotating
parts during operation. Rotating parts can cut off body
parts.
ALWAYS keep body and hands away from pin holes or
nozzles which eject hydraulic fluid under pressure.
DO NOT touch parts which are hot. Allow parts to cool.
ALWAYS keep hands and feet away from all pinch
points.
Fumes from the engine exhaust can cause death or
serious injury. DO NOT run engine in an enclosed area.
Always provide good ventilation.
Read, understand, and follow all instructions in the
manual and on the machine before starting.
Understand:
• How to operate all controls
• The functions of all controls
• How to STOP in an emergency
• Braking and steering characteristics
• Turning radius and clearances
Keep safety devices or guards in place and functioning
properly. NEVER modify or remove safety devices.
Do not operate without either entire bagger or the
discharge chute in place.
Stop engine before removing grass catcher or unclogging
chute.
Ensure Safety Interlock System is functioning properly.
DO NOT operate unit if safety interlock is damaged or
disabled.
Start and operate unit only when seated in operator’s
position. Steering control levers must be in neutral, PTO
disengaged and parking brake set when starting engine.
Use care when approaching blind corners, shrubs, trees
or other objects that may obscure vision.
Dust, smoke, fog, etc. can reduce vision and cause an
accident. Mow only in daylight or good artificial light.
Avoid slippery surfaces. Always be sure of your footing.
DO NOT mow on wet grass. Reduced traction could
cause sliding and effect the machine’s stability.
Watch for traffic when operating near or crossing
roadways.
Never carry passengers.
DO NOT try to stabilize the machine by putting your foot
on the ground.
Never direct discharge towards persons or property that
may be injured or damaged by thrown objects. Use
extreme caution on gravel surfaces.
Always stand clear of the discharge area.
ALWAYS disengage PTO, stop unit and engine, remove
key, engage parking brake and allow moving parts to
stop before leaving operator’s position.
Never engage PTO while raising attachment or when
attachment is in raised position.
DO NOT operate at too fast a rate. DO NOT change
engine governor settings or over-speed engine. Slow
down before turning.
DO NOT operate i n revers e unle ss absol utely ne cessary.
ALWAYS look down and behind before and while
backing.
5
Page 6
Stop and inspect equipment if you strike an object or if
there is an unusual vibration. Repair, if necessary, before
restarting. Never make adjustments or repairs with the
engine running.
Mower blades are sharp and can cut you. Wrap the
blade(s) or wear gloves, and use extra caution when
servicing them. NEVER weld or straighten mower blades.
Rotation of one blade may cause rotation of the other
blades.
Take all possible precautions when leaving unit
unattended. Shut off engine. Remove wire from spark
plug and secure it away from spark plug.
ALWAYS remove key to prevent unauthorized use.
Know the weight of loads. Limit loads to those you can
safely control and the unit can safely handle.
Disengage PTO when attachment is not in use. ALWAYS
turn off power to attachment when travelling, crossing
driveways, etc.
Mow up and down slopes, not across them.
Keep all movements on the slope slow and gradual. Do
not make sudden changes in speed or direction.
Avoid starting or stopping on the slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
If you cannot back up a slope or you feel uneasy on it, do
not mow it.
DO NOT park on slopes unless necessary. When parking
on slope always chock or block wheels. Always set
parking brake.
Use a slow speed. Tires may lose traction on slopes
even though the brakes are functioning properly.
Do not bypass transmission when on a slope.
Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
Follow the manufacturer’s recommendations for weight
limits for towed equipment and towing on slopes.
NEVER allow children or others in or on towed
equipment.
On slopes, the weight of the towed equipment may cause
loss of control.
Travel slowly and allow extra distance to stop.
Use extra care when loading or unloading unit onto trailer
or truck.
Secure unit chassis to transport vehicle. NEVER secure
from rods or linkages that could be damage d.
DO NOT transport machine while engine is running.
ALWAYS turn off power to attachment and shut off fuel
when transporting unit.
Keep unit free of debris. Clean up oil or fuel spills.
This product is equipped with an internal combustion
type engine. DO NOT use unit on or near any
unimproved, forest-covered or brush covered land unless
exhaust system is equipped with a spark arrester
meeting applicable local, state or federal laws. A spark
arrester, if it is used, must be maintained in effective
working order by operator.
Fuel is highly flammable and its vapors are explosive.
Handle with care. Use an approved fuel container.
NO smoking, NO sparks, NO flames. ALWAYS allow
engine to cool before servicing.
NEVER fill fuel tank when engine is running or hot from
operation.
NEVER fill or drain fuel tank indoors.
Replace fuel cap securely and clean up spilled fuel.
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on
the ground away from your vehicle before filling.
When practical, remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this is not
possible, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dispenser
nozzle.
Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Avoid Electric Shock. Objects contacting both battery
terminals at the same time may result in injury and unit
damage. DO NOT reverse battery connections.
Reverse connections may result in sparks which can
cause serious injury. Always connect positive (+) lead of
charger to positive (+) terminal, and negative (-) lead to
negative (-) terminal.
ALWAYS disconnect negative (-) cable FIRST and
positive (+) cable SECOND. ALWAYS connect positive
(+) cable FIRST, and negative (-) cable SECOND.
Explosive Gases from battery can cause death or serious
injury. Poisonous battery fluid contains sulfuric acid and
its contact with skin, eyes or clothing can cause severe
chemical burns.
No flames, No sparks, No smoking near battery.
ALWAYS wear safety glasses and protective gear near
battery. Use insulated tools.
DO NOT TIP battery beyond a 45° angle in any direction.
ALWAYS keep batteries out of reach of children.
Battery posts, terminals and related accessories contain
lead and lead compounds, chemicals known to the State
of California to cause cancer and reproductive harm.
Wash hands after handling.
6
Page 7
ALWAYS block wheels and know all jack stands are
strong and secure and will hold weight of unit during
maintenance.
Release pressure slowly from components with stored
energy.
NEVER attempt to make any adjustments to unit while
engine is running (except where specifically
recommended). Stop engine, remove key or spark plug
wire and wait for all moving parts to stop before servicing
or cleaning.
Check parking brake operation frequently. Adjust and
service as required.
ALWAYS maintain unit in safe operating condition.
Damaged or worn out muffler can cause fire or explosion.
Maintain or replace safety and instruction labels, as
necessary.
NEVER store unit with fuel in fuel tank, inside a building
where any ignition sources are present.
Shut off fuel and allow engine to cool completely before
storing in closed area or covering unit.
Clean grass and debris from unit, especially from around
muffler and engine, to help prevent fires.
For extended storage, shut off fuel and clean unit
thoroughly. See engine manual for proper storage.
Lower cutting deck unless a positive mechanical lock is
used.
Use only attachments or accessories designed for your
unit.
Check all hardware at regular intervals, especially blade
attachment bolts. Keep all hardware properly tightened.
Check attachment components frequently. If worn or
damaged, replace with manufacturer’s recommended
parts.
7
Page 8
ASSEMBLY
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
NOTE: The complete blower assembly installs with a
combinati on of p arts provide d in a se para te blowe r mount
kit and in this bagger kit and with parts originally installed
on the unit. Make sure you have all hardware available
when installing the bagger kit and blower assembly.
Tools Required
•Wrenches: Lug wrench, 3/8", 9/16" Box or Socket
•Drill
•13/32" Drill bit
•Utility Knife
Unpacking Unit
IMPORTANT: Remove contents from carton carefully.
Place cover assembly on a flat piece of cardboard to
prevent scratching it.
Package Contents:
Check the contents of your kit for the parts listed in
Figure 3:
ItemDescriptionQty Part Number
1Cast Iron Weight300172000
21/2-13 x 7 Round Head
Square Neck Bolt
31/2-13 Nyloc Flange Nut206500010
4Bagger Mount Weldment103735551
53/8-16 x 1 Hex Bolt605948700
63/8-16 Nyloc Flange Nut406545500
73/8-16 x 1/2 Tapping Screw207412900
8Heat Deflection Shield103735851
9Bagger Cover Assembly1 NA
10Left Bagger Support
Weldment
11Right Bagger Support
Weldment
123/8-16 Center Lock Nut2 06529600
139/16 x 1-3/8 Flat Steel Washer2 06442000
145/16-18 Clamping Knob2 07534800
15Mesh XL Bagger Bag3 03370700
16Zoom Bag Frame3 00663200
17Vinyl Hose3 00677000
187 x 63 Hose1 00486100
19Blower Assembly1 51514700
20CZ-HD Counterweight Bracket1 03400051
213/8-16 x 3/4 Tapping Screw2 07415 400
223/8-16 x 1-1/4 Round Head
CAUTION: Always install counterweights on the
front axle before operating unit with bagger
attached. Always remove counterweights from
front axle when bagger is removed from the
unit.
1. Insert two 1/2-13 x 7 round head square neck bolts
(item 2) in the cz-hd counterweight
bracket (item 20) and then install the cz-hd
counterweight bracket (item 20) on the unit frame
with two 3/8-16 x 3/4 tapping screws (item 21) and
with two 3/8-16 x 1-1/4 round head square neck
bolts (item 22) and two 3/8-16 top-lock flange nuts
(item 23).
2. Install three cast iron weights (item 1) on the two
1/2-13 x 7 round head square neck bolts (item 2)
with two 1/2-13 nyloc flange nuts (item 3).
NOTE: The weights will rest on the counterweight
bracket.
2. Remove the hardware connecting the lower heat
shield to the rear bumper and remove the lock nuts
connecting the heat shield to the main frame. See
Figure 5.
NOTE: Do not remove the heat shield or the hex bolts
from the frame. Leave the heat shield loosely assembled
to make connecting the heat shield to the bagger mount
easier.
3. Remove original rear bumper by removing four and
loosening two of the tapping screws holding it to the
frame as shown in Figure 5.
4. Remove the rear wheels.
5. Bore the existing holes in the frame rail to 13/32 in.
to accept 3/8 in. bolts. See Figure 5.
INSTALL BAGGER MOUNT
CAUTION: Support rear bumper and bagger
mount when removing and installing
components.
CAUTION: ALWAYS block wheels and know all
jack stands are strong and secure and will hold
weight of unit during maintenance.
1. Raise the rear of the unit and support it securely on
jack stands.
6. Install the bagger mount weldment (item 4) on the
main frame with four 3/8-16 x 1 hex bolts (item 5)
and four 3/8-16 nyloc flange nuts (item 6).
Retighten the two tapping screws loosened in
step 3. See Figure 6.
10
Page 11
9. Install the bagger cover assembly (item 9) on the
Figure 6
Tighten existing
tapping screw.
6
5
4
Figure 7
7
8
Connect existing lower heat
shield to bagger mount with
hardware removed in step 2.
bagger mount weldment (item 4) with two
9/16 x 1-3/8 flat steel washers (item 13) and two
5/16-18 clamping knobs (item 14). Keep them loose
CAUTION: Exhaust gases can melt mesh bags
and cause a fire hazard. Make sure the exhaust
gases vent away from the mesh bags.
7. Connect the lower heat deflector to the bagger
mount weldment (item 4) with the hardware
removed in step 2. See Figure 7.
8. Install the heat deflection shield (item 8) on the
bagger mount weldment (item 4) with two
3/8-16 x 1/2 tapping screws (item 7). See Figure 7.
until the bagger supports are installed. See
Figure 8.
10. Install the right bagger support weldment (item 11)
and the left bagger support weldment (item 10) on
the right and left side cover assembly. Secure the
supports to the cover assembly with a hair pin,
#25 (item 24) and to the unit frame with a 3/8-16 x 1
hex bolt (item 5) and 3/8-16 center lock
nut (item 12). Keep hardware loose until both
straps are installed, and then tighten all hardware.
NOTE: The left and right supports are different. Make
sure they are oriented properly before installation. Install
the right support first.
11
Page 12
Figure 8
13
9
14
24
10
5
12
5
11
24
12
Thread zoom bag frame (item 16) through
sleeve in mesh xl bagger bag (item 15).
Install vinyl hose (item 17) on each
end of frame and push the ends
together.
Figure 9
INSTALL BAG ON FRAME (FIGURE 9)
1. Thread the zoom bag frames (item 16) through the
sleeve on the open end of the mesh xl bagger bags
(item 15).
2. Install the vinyl hoses (item 17) on the ends of the
zoom bag frames (item 16) and push the ends
together.
NOTE: The rope handle on the bottom of the bag will
point to the outside when the bag is assembled correctly.
12
Page 13
INSTALL BAGS
Figure 10
Install grass bags so the
smooth, heat resistant side
faces the unit.
9
15
Figure 11
Blower assembly and
mounting bracket.
Wing Knob
Round Head
Square Neck
Bolt
Spacer
Wing Knob
Spacer
Round Head
Square Neck Bolt
Install Bags on Catcher Frame
CAUTION: Make sure the heat resistant side
(smooth side) of the mesh bags faces the unit.
1. Install the mesh xl bagger bags (item 15) on bagger
cover assembly (item 9) with the heat resistant side
(smooth side) of the bags facing the unit.
3. Install the blower assembly (item 19) on the deck
and secure it with the knob supplied in the blower
mount kit.
INSTALL BLOWER ASSEMBLY
NOTE: The complete blower assembly installs with a
combination of parts provided in the blower mount kit and
in this bagger kit and with parts originally installed on the
unit. Make sure you have all hardware available when
installing the bagger kit and blower assembly.
Install Bagger Adapter Kit
IMPORTANT: Follow the detailed instructions provided in
the bagger adapter kits. General instructions are given
here in case the instruction she et gets lost.
1. Inspect the anti-scalp roller bracket and cut a
mounting slot if necessary.
2. Install the pump mounting bracket on the blower
assembly (item 19).
4. Install the blower belt supplied in the bagger mount
kit on the top pulley of the deck spindle and on the
blower pulley as shown in Figure 11.
NOTE: Notice where the belt twists.
13
Page 14
INSTALL HOSE
Figure 12
Note belt twist here.
Route tapered
section of the
belt here.
Route flat "back"
side of belt here.
52-inch deck shown.
Other decks similar.
Figure 13
Clamping
Knob and
Flat Washer
SEMS Bolts
Coupling
Nuts
Round Head
Square Neck
Bolts
Figure 14
Make sure the latch captures
one rib on the hose.
18
19
1. Install 7 x 63 hose (item 18) on blower
assembly (item 19) and on the inlet adapter. Make
sure the thumb latch on the inlet adapter captures
one rib on the hose.
5. Install the two coupling nuts to deck with two
0.31-18 x .75 round head square neck bolts with
Loctite patch as shown in Figure 13.
6. Install the belt guard supplied in the blower mount
kit with the clamping knob and flat washer and two
0.31-18 x 0.62 SEMS bolts.
NOTE: Trim hose length as needed. The hose must fit in
thumb latch on the bagger cover assembly (item 9) and
over the hose adapter on the blower assembly (item 19).
CAUTION: Deflected material may cause injury.
ALWAYS operate mower with bagger cover
closed and secured, blower assembly fastened
securely, or with chute deflector in operating
position.
14
Page 15
Removing Bagger Kit
1. Lift thumb latch and remove hose from blower
assembly and bagger assembly (see figure 14 on
page 14).
2. Remove belt guard.
3. Remove V-belt from double pulley (see figure 12 on
page 14).
4. Remove blower assembly (see figure 11 on
page 13).
5. Re-install the original be lt cover.
6. Install discharge chute.
CAUTION: Deflected material may cause injury.
ALWAYS operate mower with bagger cover
closed and secured, blower assembly fastened
securely, or with chute deflector in operating
position.
CAUTION: Always install counterweights on
front axle before operating unit with bagger
attached. Always remove counterweights from
front axle when bagger is removed from the unit.
REMOVAL
7. Remove cast iron weights (see figure 4 on
page 10).
8. Remove catcher assembly (see figure 8 on
page 12).
NOTE: When removing the grass bagger, do not
disassemble the entire kit. Remove the bagger cover
assembly from the lower mount bracket. You can remove
the lower mount or keep it installed. If you remove the
lower mount, replace the original bumper on the unit.
15
Page 16
OPERATION
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
Before Each Use
1. Check bagger parts for wear, deterioration or
damage. Replace ONLY with original manufacturer
service parts before operating.
2. Make sure counterweights are installed.
3. Make sure all hardware is tight.
IMPORTANT: Check tool-less hardware often. Tighten as
needed.
4. Remove any grass buildup from bagger parts.
5. Make sure hose is fastened securely on upper boot
and blower assembly.
6. Make sure mesh bags are installed, and the bagger
cover is closed and securely latched.
Bagging
WARNING: Do not operate on slopes over 10°
DO NOT operate mower unless guards are in
place or blower assembly and entire bagger are
attached.
Starting
1. Start engine and engage PTO according to unit
owner’s manual.
2. Set throttle to full.
3. Choose a slow ground speed.
Shut Off
1. Disengage PTO.
2. Shut off unit according to unit Owner/Operator’s
manual.
WARNING: Lower attachment, stop engine, and
remove key to prevent unauthorized use. DO
NOT park on slopes.
Emptying mesh Bags
If bagger stops picking up grass clippings, mesh bags
may be full.
To empty bags:
1. Disengage PTO, stop engine and remove ignition
key. W ait for all moving parts to stop before leaving
operator’s position.
2. Empty the grass from each bag.
3. Clean out hose.
4. Close and latch cover.
Unclogging Bagger
WARNING: MOVING PARTS can cut or
amputate body parts.
NEVER attempt to clear blower assembly while
engine is running.
ALWAYS stop engine, remove key, and wait for
moving parts to stop.
Sharp edges can cut. Movement of parts can
cut off fingers or a hand. Wrap blade(s), wear
sturdy gloves and use extreme caution when
working near blades or impeller.
r
WARNING: PINCH POINT! Use extreme
caution when unclogging blower assembly.
Impeller can cut or pinch your hand, even when
not in operation. Wear sturdy gloves when
working near impeller.
If hose or blower assembly gets clogged, stop forward
motion and allow unit to clear itself. If unit will not clear
itself, unclog the hose and/or blower assembly manually
as instructed below.
1. Stop engine and remove ignition key. Wait for all
moving parts to stop.
2. Lift thumb latch on bagger assembly and remove
hose (figure 14).
3. Remove hose from blower assembly.
NOTE: Perform steps 4 and 5 if clog is in the hose:
4. Remove clogged grass.
5. Reinstall hose.
NOTE: Perform steps 6 and 7 if clog is in blower
assembly.
WARNING: Blades rotate when impeller rotates.
Impeller rotates when blades rotate. Block
blades to prevent rotation before proceeding.
6. Clear grass from blower assembly.
7. Reinstall hose and close the thumb latch.
Operating Tips
•Cut grass when it is dry.
•Cut grass in two passes when cutting thick, long, or
wet grass. Make the first cut higher than desired.
Make the second cut at desired height.
•Always use full throttle when bagging.
16
Page 17
MAINTENANCE
Figure 15
Note belt twist h ere.
Route tapered
section of the
belt here.
Route flat "back"
side of belt here.
52-inch deck shown.
Other decks similar.
Ariens and Gravely Dealers will provide any service or
adjustments that may be required to keep your unit
operating at peak efficiency.
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
Maintenance Schedule
The chart below shows the recommended maintenance
schedule that should be performed on a regular basis.
MAINTENANCE SCHEDULE
Service PerformedEach UseEvery 10 hrs.
Check Fasteners•
Inspect Bagger Parts•
Clean Unit•
Check V-belt•*
* Check V-belt tension after initial first two hours of use.
Check Fasteners
IMPORTANT: Be certain that all hardware is tight before
each use. Pay special attention to the guards and safety
shields. Check tool-less hardware often. Tighten as
needed.
Inspect Bagger Parts
Before each use, inspect bagger parts for any holes,
abrasions, or structural damage. Replace any worn or
damaged parts.
Replacing Bagger Belt (Figure 15)
1. Remove belt guard.
2. Remove old or damaged belt.
3. Install new belt on blower assembly pulley and the
double pulley.
Clean Unit
Clear away grass build-up in bagger before and after
each use.
Check Blower Belt
Check blower belt for wear every 10 hours; replace
blower belt if worn or deteriorated. See Figure 15.
17
Page 18
STORAGE
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
IMPORTANT: NEVER spray unit with high-pressure
water. DO NOT store unit outdoors.
NOTE: If needed, the cloth bags can be washed with low
pressure water.
Clean plastic surfaces with sponge and mild detergent.
Dry with a soft cloth.
Remove all debris from mesh bags before storing.
Remove all dirt, grease, leaves, etc. from unit.
Store in a clean, dry area.
Ensure all fasteners are properly tightened. Inspect
moving parts for damage and wear.
Touch up all rusted or chipped painted surfaces.
TROUBLESHOOTING
PROBLEMPROBABLE CAUSECORRECTION
Bagger fails to pick up
grass or leaves.
Blower Assem bly stops
or slows.
1. The mesh bags are full.
2. Bagger is clogged.
1. Worn or damaged V-belt.1. See Replacing Bagger Belt (Figure 15) on
1. Shut off engine, remove key, and empty
mesh bags.
2. See Unclo gging Bagger on page 16.
page 17.
SPECIFICATIONS
Model Number891003
DescriptionHD Series Bagger
Added Length to Unit27 inches
Bagger Capacity 8 Bushels
Added Width to Mower Deck12 inches
18
Page 19
SAFETY DECALS
OEe002
1
2
3
4
6
5
PARTS LIST
ItemPart No.Qty.Description
1053597001Bagger Cover Decal
2077314001Mower Pan Danger Decal
3077423001Warning Decal
4080882001Grass Pump Caution Decal
5077541002Decal, Hot Surface
6077352001Decal, Belt Pinch Point
19
Page 20
BLOWER ASSEMBLY TO MOWER DECK
OAe005
2
3
4
5
6
7
8
9
10
11
12
14
15
16
12
17
2
1
13
3
19
18
20
Page 21
BLOWER ASSEMBLY TO MOWER DECK (CONT.)
ItemPart No.Qty.Description
1001660001Housing, Blower
2064393002Washer, Flat Steel .38 x 1.50 x .062
3075348002Knob, Clamping .312-18
4033950001Belt Cover (with 52" and 60" Adapter Kits)
033980001Belt Cover (with 44" and 48" Adapter Kits)
5062000072Bolt, Round Head Square Neck .31-18 x 1 Grade 5 (with 60" Adapter Kit 79102500)
6033946511Baffle, 60" HD Bagger (with 60" Adapter Kit 79102500)
7033947001Spacer, CZ-Head Bagger
8065361001Nut, Jam .312-18
9065454002Nut, .31-18 Nyloc Flange (with 60" Adapter Kit 79102500)
10062236001Bolt, Round Head Square Neck .38-16 x 1.00
11070000182Bolt, SEMS 5/16-18 x .62
12065435004Nut, Locking Top Flange .25-20
13072116001Belt, 4L 70.81 Raw (for 60" Decks)
072115001Belt, 4L 67.47 Wrapped (for 52" Decks)
072426001Belt, HA 65.50 Wrapped (for 44" and 48" Decks)
1403394151160" HD Bag Pump Mounting Bracket Weldment (with 60" Adapter Kit 79102500)
03394351152" HD Bag Pump Mounting Bracket Weldment (with 52" Adapter Kit 79102600)
03394551144" CZ Bag Pump Mounting Bracket Weldment (with 44" Adapter Kit 79102800)
15061144004Screw, Machine .25-20 x .75
16062121001Bolt, Round Head Square Neck .31-18 x 1.50
17064358001Washer, Flat Steel .312 x .734 x .065
18070000272Nut, Coupling .31-18 x 3.00
19062000022Bolt, Round Head Square Neck, Loctite With Epoxy Patch .31-18 x .75
21
Page 22
BLOWER ASSEMBLY
OEe006
1
3
8
8
6
7
1
30
10
6
11
12
13
10
9
2
12
14
16
17
18
8
18
11
15
10
9
2
1019
35
20
21
4
22
23
25
26
27
23
28
26
30
29
34
32
31
24
24
33
5
22
Page 23
BLOWER ASSEMBLY (CONT.)
ItemPart No.Qty.Description
1001660001Housing, Blower
2059000082Bolt, Hex .25-20 x .50
3001699511Plate, Skid
4065435004Nut, Locking Top Flange .25-20
5037209513Plate, Mounting Bolt Reinforcing
6001680511Plate, Bearing Mount
7061144004Screw, Machine .25-20 x .75
80650001213Nut, .25-20 Nyloc Flange
9064463002Washer, Flat-Steel .344 x 1.125 x .135
10065454004Nut, Nyloc Flange .312-18
11036853002Bearing, 2 Bolt Flange - .75 ID
12062157002Bolt, Round Head Square Neck .31-18 x .75
13001700001Weldment, Impeller, 3 Blade
14059714001Bolt, Hex .25-20 x 1.50 Grade 8
15037210511Plate, Washer Bearing
16001687001Shaft, Impeller
17066060001Key, Square .187 x .50 x .187 Hardened
18062161002Bolt, Round Head Square Neck .31-18 x 1.00 Grade 5
19001694001Sheave, Blower- 4.25 Diameter
20059478002Bolt, Hex .31-18 x .875 Grade 5
21001744511Plate, Back
22055134004Bushing-Flange .265 x .437 x .250 x .750
23059585002Bolt, Hex .38-16 x 1.75 Grade 5
24064362002Washer, Flat-Steel .406 x .812 x .065
25073000281Idler Flanged 3.50
26065420002Nut, Locking Top Flange .38-16
27001682001Weldment, Idler Mount
28073276001V-Idler, 4.00 x .38
29059632001Bolt, Hex .31-18 x 4.00 Grade 5
300621990012Bolt, Round Head Square Neck .25-20 x .75 Grade 5
31001681001Bracket, Adjustable Idler
32065149001Nut, Push .312
33064440003Washer, Flat-Steel .406 x 1.00 x .188
34083121001Spring, Compression .092 x .77 x 3.13
35065431003Nut, Locking Top Flange .31-18
3651514700ARBlower, Service Assembly (includes items 1-35)
23
Page 24
MOUNTING ASSEMBLY
6
4
12
1
8
2
6
2
5
11
7
3
10
9
11
2
24
Page 25
MOUNTING ASSEMBLY (CONT.)
ItemPart No.Qty.Description
1037355511Weldment, Bagger Head Mount
2059487006Bolt, Hex .38-16 x 1.00 Grade 5
3065455004Nut, .38-16 Nyloc Flange
4037356511Weldment, Left Bagger Support
5037357511Weldment, Right Bagger Support
6067148002Pin, Hair #25
7037358511Shield, Heat Deflection
8074129002Screw, Tapping .38-16 x 0.50
9064420002Washer, Flat Steel .563 x 1.38 x .105
10075348002Knob, Clamping .312-18 Nyloc
11065296002Nut, Center Lock .38-16
12033729511Weldment, XL Bagger Frame
25
Page 26
BAGGER COVER ASSEMBLY
11
12
13
18
5
2
3
1
3
16
30
23
9
5
20
21
25
12
3
5
6
7
8
1
19
10
17
14
15
3
24
4
26
22
27
28
28
12
29
3
26
Page 27
BAGGER COVER ASSEMBLY (CONT.)
ItemPart No. Qty. Description
10680250011Rivet, Pop .187 x .402
2001658001Cover, Bagger with Decal
30380380040Rivet, Pop .187 x .527
4005484001Retainer, .38 Push-On
5067148007Pin, Hair
6064362001Washer, Flat-Steel .046 x .812 x .065
7002926001Prop Rod, Bagger
8075341001Clip, 38
9004861001Hose, 7 x 63 Kanaflex 165 Clear
10070000261Thumb Latch
11068153001Pin, Clevis .31 x 2.62 Grade 5
120644270026Washer, Flat Steel .219 x .50 x .049
13001659001Boot, Upper
14062199004Bolt, Round Head Square Neck .25-20 x .75 Grade 5
15004530001Bagger Handle
16004508511Latch, Cover
17065435004Nut, Locking Top Flange .25-20
18001683001Indicator, Flow
19002944001Plate, Rod Clip
20001669001Screen, Bagger
21027475003Pin, Clevis .368/.373 x 3.25
22033729511Weldment, Bagger Frame
23001748512Strap, Cover
24033707003Bag, Mesh
25006632003Frame, Bag
26006770003Hose, .38 x .50 x 3.00 Vinyl
27037528002Grass Block, 10.5-In. Foam
28037529002Grass Block, 4-In. Foam
29037654511Hose Support Insert
30037658511HD Bagger Deflector
27
Page 28
COUNTERWEIGHT ASSEMBLY
OEe007
5
7
3
4
6
1
3
4
2
2
ItemPart No.Qty.Description
1034000511Counterweight Bracket
2074154002Screw, .38-16 x .75 Self-Tapping
3062241002Bolt, Round Head Square Neck .38-16 x 1.25, Grade 5
4065420002Nut, Locking Top Flange .38-16
5062001132Bolt, Round Head Square Neck .50-13 x 7.00
6065000102Nut, Locking Top Flange .50-13
7001720003Counterweight
28
Page 29
T wo-Y ear Limited Lawn and
Garden Commercial
Warranty
Ariens Company (Ariens) warrants to the original purchaser that Ariens and Gravely brand products manufactured by
Ariens and designated or labeled commercial products by Ariens will be free from defects in material and workmanship for a
period of two years after the date of purchase or 1000 hours of use, whichever comes first. An authorized Ariens dealer
(Ariens brand products) or Gravely dealer (Gravely brand products) will repair any defect in material or workmanship, and
repair or replace any defective part, subject to the conditions, limitations and exclusions set forth herein. Such repair or
replacement will be free of charge to the original purchaser (labor and parts), except as noted below.
Limited Lifetime Warranty on Mower Deck Shell
The deck shell is warranted to the original purchaser against any defect in material or workmanship for as long as the
original purchaser owns the product. Any defect in material or workmanship of the deck shell will be repaired free of
charge (parts and labor) to the original purchaser for two years or 1000 hours of use, whichever comes first. After two
years or 1000 hours of use, the parts required to repair a defect in material or workmanship of the deck shell, not the
labor, will be provided free of charge for as long as the original purchaser owns the product.
Limited Lifetime Warranty on Main Frame
The main frame is warranted to the original purchaser against any defect in material or workmanship for as long as the
original purchaser owns the product. Any defect in material or workmanship of the main frame will be repaired free of
charge (parts and labor) to the original purchaser for two years or 1000 hours of use, whichever comes first. After two
years or 1000 hours of use, the parts required to repair a defect in material or workmanship of the main frame, not the
labor, will be provided free of charge for as long as the original purchaser owns the product.
Three-Year Limi ted Warranty on Cast Iron Deck Spindles
Cast iron mower deck spindles are warranted to the original purchaser for three years from the date of purchase. Any
defect in material or workmanship of the cast iron mower deck spindles will be repaired free of charge (parts and labor) to
the original purchaser for two years after the date of purchase. After two years, the parts required to repair a defect in
material or workmanship of the cast iron deck spindles, not the labor, will be provided free of charge.
Two-Year Limited Warranty on Aluminum Deck Spindles
Aluminum mower deck spindles are warranted to the original purchaser for two years from the date of purchase. Any
defect in material or workmanship of the aluminum mower deck spindles will be repaired free of charge (parts and labor)
to the original purchaser for two years after the date of purchase.
One-Year Limited Warranty on 21-inch Walk-Behind Lawn Mowers
21-inch walk-behind lawn mowers labeled or designated by Ariens as a Professional/Commercial product put to any business use, agricultural, commercial, or industrial, are warranted to the original purchaser to be free from defects in mate-
rial and workmanship for a period of one year after the date of purchase.
90-Day Limited Warranty on Service Parts and Accessories
Genuine Ariens or Gravely brand service parts and accessories are warranted to be free from defects in material and
workmanship for a period of 90 days after the date of purchase. An authorized Ariens or Gravely dealer will repair or
replace any such part or accessory free of charge, except for labor, during that period.
If any product is rented or leased, then the duration of these warranties shall be 90 days after the date of purchase.
Exceptions, Limitations, Exclusions
Customer Responsibilities
Register the product immediately at the time of sale. If the dealer does not register the product, the customer must
complete the product registration card in the literature package and return it to the Ariens Company, or register the unit online
at www.ariens.com or www.gravely.com.
To obtain warranty service, the original purchaser must:
• Perform the maintenance and minor adjustments explained in the owner’s manual.
• Promptly notify Ariens or an authorized Ariens or Gravely service representative of the need for warranty service.
• Transport the product to and from the place of warranty service.
• Have the warranty service performed by an authorized Ariens or Gravely service representative.
To find an Ariens or Gravely authorized service representative, contact Ariens at:
655 W. Ryan Street
Brillion, WI 54110
(920) 756 - 2141
www.ariens.com
www.gravely.com
Limitations
• Batteries are warranted only for a period of 12 months after date of purchase, on a prorated basis. For the first 90 days of
the warranty period, a defective battery will be replaced free of charge. If the applicable warranty period is more than 90
days, Ariens will cover the prorated cost of any defective battery, for up to 12 months after the date of purchase.
Exclusions – Items Not Covered by This Warranty
• Engines and engine accessories are covered only by the engine manufacturer’s warranty and are not covered by this
warranty.
• Parts that are not genuine Ariens or Gravely service parts are not covered by this warranty.
• The following maintenance, service and replacement items are not covered by this warranty unless they are noted in the
Limitations section above: lubricants, spark plugs, oil, oil filters, air filters, fuel filters, brake linings, brake arms, brake
shoes, runners, scraper blades, shear bolts, mower blades, mower vanes, headlights, light bulbs, knives, cutters.
• Mufflers, belts and tires on Ariens and Gravely commercial lawn and garden products are not covered by this warranty.
• Any misuse, alteration, improper assembly, improper adjustment, neglect, or accident which requires repair is not
covered by this warranty.
• This warranty applies only to products purchased in the United States (including Puerto Rico) and Canada. In all other
countries, contact place of purchase for warranty information.
Disclaimer
Ariens may from time to time change the design of its products. Nothing contained in this warranty shall be construed as
obligating Ariens to incorporate such design changes into previously manufactured products, nor shall such changes be
construed as an admission that previou s desig ns were defect ive .
LIMITATION OF REMEDY AND DAMAGES
Ariens Company’s liability under this warranty, and under any implied warranty that may exist, is limited to repair of any defect
in workmanship, and repair or replacement of any defective part. Ariens shall not be liable for incidental, special, or
consequential damages (including lost profits). Some states do not allow the exclusion of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
DISCLAIMER OF FURTHER WARRANTY
Ariens Company makes no warranty, express or implied, other than what is expressly made in this warranty. If the
law of your state provides that an implied warran ty of merchant ability, or an implied warranty of fitness for particular
purpose, or any other implied warranty, applies to Ariens Compan y, then any such implied warranty is limited to the
duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above
limitation may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which