Ariens 070 - Professional G, 071 - Professional G, 072 - Professional G User Manual

Professional G Series
Owner/Operator Manual
987987987
SERIESSERIESSERIES
MODELS
070 - Professional G 071 - Professional G 072 - Professional G
08468700C Rev. 2/99
Supercedes 08468700,A,B
A Message to Gravely Customers . . .
Welcome to the world of Gravely equipment. We are pleased that you have purchased the best tractor available. The care you give your Gravely tractor will determine the satisfaction and service life you will obtain from it. Use this manual as your guide. By observing the instructions and suggestions in this manual, your Gravely tractor will serve you well for many years.
Your Gravely dealer will be happy to supply any service or advice which may be required to keep your Gravely tractor operating at peak efficiency. The Dealer stocks genuine Gravely par ts and lubricants; manufactured with the same precision and skill as the original. A factor y trained staff is kept well informed on the best methods of servicing Gravely equipment
and is ready and able to serve you. If service is required, be prepared to supply the service person with the Model and Serial Number of the tractor, as well as a full description of the problem encountered.
NOTE: The descriptions and specifications contained in this manual were in effect at the time the manual was approved for printing. Gravely reserves the right to discontinue models without notice and without incurring obligation. The tractor described within this manual may not be identified as either standard or optional and the various illustrations may not be applicable to your particular unit. If you have questions, always check with your Gravely dealer.
Safety Alert Symbol and Notations
i
The following safety notations are used throughout this manual to call attention to special information or operating procedures. Understand the message in each notation and be alert to unsafe conditions and the possibility of personal injury.
NOTE: A NOTE points out general reference information regarding proper operation and maintenance practices.
IMPORTANT: An IMPORTANT statement indicates specific procedures or information that is required to prevent damage to the machine or its attachments.
This safety alert symbol is used to attract your attention PERSONAL SAFETY IS INVOLVED! When you see this symbol - BECOME ALERT - HEED ITS MESSAGE.
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
OL4030
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
08471600 1 Parts Manual 00026793 1 Service Manual 04202200 1 Battery 21527400 1 Air Cleaner (Robin EH64) 21527000 1 Oil Filter (Robin EH64)
21527300 1 Air Cleaner (Robin EH41)
08811700 1 Fuel Filter
21526900 1 Spark Plug (Robin) 08904651 3 Blade-60”
08861651 3 Blade-50”
03498451 3 Blade-40”
07219600 1 V-Belt-60”
07219700 1 V-Belt-60”
07226600 1 Belt-50” Mowerdrive 07226700 1 Belt-40” Mowerdrive
Safety Alert and Notations . . . . . . . . . . . . . . . . . . .i
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . .2
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Controls and Features . . . . . . . . . . . . . . . . . . . . . .5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Lubrication and Maintenance . . . . . . . . . . . . . . . .9
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . .15
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . .16
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Warranty . . . . . . . . . . . . . . . . . . .Inside Back Cover
Specific Model and Serial Numbers are on a label located on the frame of your tractor and on a label located on the product registration form. Record those numbers below and transfer the label from the product registration to place indicated below. Use these numbers whenever parts or service is required.
Model Number
Serial Number
Model 987070
16 HP Briggs & Stratton, Hydraulic Lift
Model 987071
13.5 HP Robin, Manual Lift
Model 987072
20.5 HP Robin, Hydraulic Lift
Note: All references to “Left”, “Right”, “Front” and “Rear” are given from operator’s position.
Contents Models
1
©Ariens Company - All Rights Reserved
Publications and Service Parts List
Order the following parts through your Dealer:
Part No. Qty. Description
TRANSFER
MODEL SERIAL
LABEL FROM
PRODUCT
REGISTRATION
Safe Operation Practices For Ride-On Mowers
Failure to observe the following safety instructions could result in serious injury or death. Your complete and unimpaired attention is required at all times. Purchaser must give these instructions to the people operating and maintaining this tractor.
General Operation
Read, understand, and follow all instructions in this owners manual, the engine manual, the attachment manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire etc., which could be picked up and thrown by the mower or other attachment.
Be sure the area is clear of other people & pets before operating. Stop machine if anyone enters the area. The operator is responsible for the safety of bystanders.
Before starting place the PTO lever in “Off” position and the gear shift lever in the neutral “N” position.
Never carry passengers. Operate only from operators position, on the seat. Do not operate in reverse unless absolutely
necessary. Always look down and behind before and while backing.
Be aware of the attachment discharge direction and do not point it at anyone. Do not operate without either the entire attachment or the guarding in place and functioning properly.
Slow down before turning to prevent tipping or loss of control.
Never leave a running machine unattended. Always turn off attachment, set parking brake, stop engine, move shift control to first gear position, and remove keys to prevent unauthorized use before dismounting.
Turn off power to attachment when not in use. Disengage attachment clutch, stop engine, remove
key and wait for moving par ts to stop before leaving operators position for any reason such as removing, cleaning, servicing, or unclogging the attachment.
Operate only in daylight or good artificial light. Do not operate the machine while under the influence
of medication, alcohol or drugs. Safe operation of this equipment requires your complete and unimpaired attention at all times. Watch for traffic when operating near or crossing
roadways or drives. Follow traffic laws when operating on or near a road.
Use extra care when loading or unloading the machine into a trailer or truck. When handling equipment connect the chassis to the transporting vehicle. Never connect from control levers, rods, or like items that could be damaged.
Use only attachments or accessories designed for your unit. See your Gravely Dealer.
Wear sturdy footwear. Do not operate tractor barefoot or when wearing open sandals or canvas shoes. Do not wear loose clothing that may get caught in rotating parts of unit. Wear hand, head, ear and eye protection.
Slope Operation
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope of it you feel uneasy on it, do not operate on it.
Operate up and down slopes, not across. Do not operate on steep slopes.
Remove obstacles such as rocks, tree limbs, etc. from the area of operation.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass or deep snow can hide obstacles.
Use slow speed. Choose a low ground speed so that you will not have to stop or shift while on the slope. Engage the directional control pedal slowly.
Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine. Use only approved hitch points.
Limit loads to those you can safely control. Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose
traction, disengage attachment power and proceed slowly straight down the slope. If you must stop when going up the slope and can not safely back down, disengage the PTO, release the direction control pedal, and depress the brake pedal. Then place the gear selector in low speed and slowly release the brake pedal, while slowly engaging the direction control pedal.
2
Safety Precautions
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine activity. Never assume that children will remain where you last saw them.
Keep children out of the area of operation and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine. Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure vision.
Service
Do not change engine governor setting or over speed the engine.
Replace damaged or worn out muffler immediately. Continued use could result in fire or explosion.
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
A. Use only an approved container. B. Never remove gas cap or add fuel with the
engine running. Allow engine to cool before refueling. Do not smoke. Wipe off any spilled gasoline and allow vapors to dissipate before starting engine.
C. Replace fuel tank cap and container cap
securely. D. Never refuel the machine indoors. E. Never store the machine or fuel container inside
where there is an open flame, such as in a water
heater. Allow engine to cool before storing in
any enclosure. Never run a machine inside a closed area. Exhaust
fumes contain carbon monoxide, an odorless and deadly gas.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly. See page 7 for operator­presence control check. If safety interlock is not functioning properly do not operate the tractor. Have repaired prior to use.
Keep machine free of grass, leaves or other debris build up. Clean up oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object or if their is a sudden change in the sound or vibration of the equipment. Repair any damage before restarting.
Never make adjustments or repairs with the engine running or when engine and exhaust parts are hot from operation.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace, with manufacturer’s recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Refer to Storage Section of this owners manual if unit is to be stored for extended period.
Use only Gravely accessories, attachments and replacement parts. Replace parts that become damaged or lost.
Do Not
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Do not operate near drop-offs, ditches, or embankments. The tractor could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not operate on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
Safety Precautions (Continued)
3
Safety Decals
4
ALTERNATOR ELECTRICAL SYSTEM
PJ0330
Manual Lift Models
Hydraulic Lift Models
CAUTION
DO NOT OPERA TE UNLESS ALL GUARDS, SHIELDS AND COVERS ARE IN PLACE
12 VOLT NEGATIVE GROUND
DO NOT REVERSE BATTERY CONNECTIONS. DISCONNECT REGULATOR WHEN WELDING
ON EQUIPMENT OR QUICK
CHARGING BATTERY.
HIGHER
POSITION
RELEAS
E
LOWER
POSITION
LIFT RANGE
CONTROL
ON
OFF
PTO
CONTROL
LEVER
THE ENGINE WILL NOT START UNLESS:
THE PTO CONTROL IS IN THE OFF
POSITION. THE DIRECTION CONTROL IS IN THE
N
POSITION.
CONFORMS TO ANSI B71.4 SAFETY STANDARD COMMERCIAL TURF CARE EQUIPMENT.
SAFETY FIRST
READ THE OPERATORS MANUAL BEFORE OPERATING OR DOING MAINTENANCE ON THIS EQUIPMENT. KEEP ALL GUARDS AND SHIELDS IN POSITION. NEVER PERMIT CHILDREN TO OPERATE THIS EQUIPMENT. NEVER PERMIT PERSONS OTHER THAN THE OPERATOR TO RIDE ON THIS EQUIPMENT. LOOK FOR PERSONS AND HAZARDS. BEFORE LEAVING THE OPERATOR POSITION
- PUT THE PTO CONTROL LEVER IN THE OFF POSITION.
- REMOVE THE IGNITION KEY.
- LOWER THE ATTACHMENT.
- SET THE BRAKE LOCK FOR PARKING.
HI
DO NOT SHIFT GEAR OR RANGE SELECTOR UNLESS VEHICLE IS STOPPED AND DIRECTION CONTROL LEVER IS IN NEUTRAL.
N
LO
RANGE
SELECTOR
LOCK
BRAKE LOCK FOR PARKING
3
W ARNING
1
UNLOCK
STOP
GO
DIRECTION CONTROL
FORWARD
N
REVERSE
4
N
2
GEAR
SELECTOR
TO USE THE BRAKE LOCK
1. PUSH THE BRAKE PEDAL DOWN TO STOP.
2. PUT THE BRAKE LOCK LEVER IN THE LOCK POSITION.
3. PUSH THE BRAKE PEDAL DOWN AND PUT THE BRAKE LOCK LEVER IN THE UNLOCK POSITION TO UNLOCK THE BRAKE.
CONFORMS TO ANSI B71.4 SAFETY STANDARD COMMERCIAL TURF CARE EQUIPMENT.
SAFETY FIRST
READ THE OPERATORS MANUAL BEFORE OPERATING OR DOING MAINTENANCE ON THIS EQUIPMENT. KEEP ALL GUARDS AND SHIELDS IN POSITION. NEVER PERMIT CHILDREN TO OPERATE THIS EQUIPMENT. NEVER PERMIT PERSONS OTHER THAN THE OPERATOR TO RIDE ON THIS EQUIPMENT. LOOK FOR PERSONS AND HAZARDS. BEFORE LEAVING THE OPERATOR POSITION
- PUT THE PTO CONTROL LEVER IN THE OFF POSITION.
- REMOVE THE IGNITION KEY.
- LOWER THE ATTACHMENT.
- SET THE BRAKE LOCK FOR PARKING.
ON
OFF
PTO
CONTROL LEVER
THE ENGINE WILL NOT START UNLESS:
THE PTO CONTROL IS IN THE OFF
077253
POSITION. THE DIRECTION CONTROL IS IN THE
N
POSITION.
HI
W ARNING
DO NOT SHIFT GEAR OR RANGE SELECTOR UNLESS VEHICLE IS STOPPED AND DIRECTION CONTROL LEVER IS IN NEUTRAL.
N
LO
RANGE
SELECTOR
UNLOCK
LOCK
BRAKE LOCK FOR PARKING
GO
UP
N
HOLD
DOWN
3
1
GEAR
SELECTOR
TO USE THE BRAKE LOCK
1. PUSH THE BRAKE PEDAL
STOP
DOWN TO STOP.
2. PUT THE BRAKE LOCK LEVER IN THE LOCK POSITION.
3. PUSH THE BRAKE PEDAL DOWN AND PUT THE BRAKE LOCK LEVER IN THE UNLOCK POSITION TO UNLOCK THE BRAKE.
DIRECTION CONTROL
FORWARD
N
REVERSE
4
N
2
077254
5
Controls and Features
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1. Ammeter 9. Hourmeter (side of panel)
2. Throttle Control 10. Attachment Lift Switch
3. Choke Control 11. Ignition Switch
4. Direction Control Pedal 12. Brake Pedal
5. Gear Selector 13. Brake Lock Lever
6. Range Selector 14. Release Button
7. PTO Control 15. Manual Lift Lever
8. Warning Light (Oil Pressure) 16. Lift Range Control
Figure 1: Control and Feature Locations
PJ0340
PJ0350
NOTE: Read the tractor and attachment(s) manuals before operating the equipment. Operate the tractor only from the operator’s position on the seat. Service the tractor and attachment before operating.
Direction Control Pedal
The direction control pedal controls the movement of the tractor. Push the pedal forward and lock over center to go forward. Push the pedal back to move the tractor backwards (Figure 1).
Range Selector
The range selector has two operating positions. The forward (“HIGH”) position is the fast gear. The rearward (“LOW”) position is the slow gear (Figure 1).
Throttle Control
The throttle lever (Figure 1) is used to control the engine speed. To increase the engine speed, move the lever up to the “FAST” position. To decrease the engine speed, move the lever down to the “SLOW” position.
Choke Control
The choke control is used to choke a cold engine for starting. The choke control is located on the instrument panel (Figure 1).
Pull the choke out to the “ON” position to choke the engine. When the engine is warm, move the control to the “OFF”position.
Hourmeter
The hourmeter (on some models) shows total time which the ignition switch has been in the “ON” position (Figure 1).
Fuse
All models have a fuse to protect the electrical system. The fuse is located in the wire harness.
Ignition Switch
The ignition switch is operated with a removable key. The switch has three positions: “Off”, “On” and “Start”.
To start the engine, the key must be in the “Start” position. Once the engine has star ted release the key and it will return to the run position. To stop the engine, turn the key to the “Off” position.
Gear Selector
The gear selector has four operating positions (Figure 1). See specifications for ground speeds produced in each gear.
Attachment Lift Switch (Hydraulic Model)
The attachment lift switch is used to raise
and lower the attachment. The lift switch is located on the instrument panel. Move the switch up to raise, and down to lower the attachment.
Ammeter
The ammeter indicates the condition of the charging system. Normal operation will show the indicator needle slightly to the “Plus”side of zero.
Brake Pedal
Pushing the brake pedal down will stop the tractor and return the direction control pedal to “NEUTRAL”. Use the brake pedal for sudden stops and for holding
the tractor on slopes.
Brake Lock Lever
To lock the brake for parking, depress the brake pedal and pull back on the brake lock lever. To release, push on the pedal and move the lock lever forward.
PTO Control
To power an attachment, push the PTO control forward to “ON”. To stop an attachment, pull the PTO control rearward
to “OFF”. The operator must be in the tractor seat to operate the PTO. If the operator leaves the seat while the PTO control is in the “ON” position, the engine will stop.
Warning Light
The tractor is equipped with a warning light to alert the operator in the event there is a problem with the engine. The warning light is located on the upper left side of the instrument panel. See Figure 1.
6
Operation
STOP
START
RUN
ON
OFF
LOCK
UNLOCK
STOP
GO
3
1
4
2
N
DOWN
UP
HOLD
N
N
FORWARD
REVERSE
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