SAN DIEGO - TV Unit
Assembly Instructions - Please keep for future reference
389/6620
Dimensions
Width - 125cm
Depth - 40cm
Height - 50cm
Important – Please read these instructions fully before starting assembly
If you need help or have damaged or missing parts, call the Customer Helpline: 03456 400 800
Issue 1 - 15/04/15
Safety and Care Advice
Important – Please read these instructions fully before starting assembly
Check you have all the
components and tools listed on
pages 2 and 3.
Remove all fittings from the
plastic bags and separate them
into their groups.
Keep children and animals
away from the work area, small
parts could choke if swallowed.
Make sure you have enough
space to layout the parts before
starting.
Do not stand or put weight on
the product, this could cause
damage.
Assemble the item as close
to its final position (in the same
room) as possible.
Assemble on a soft level
surface to avoid damaging the
unit or your floor.
This product has been produced
from natural timber; you may
notice some variation in the grain
and colour of different component
parts which is normal for furniture
produced using natural wood and
is not the result of any
manufacturing fault.
The product has been treated
with a wax and oil finish to
prevent dirt ingress and preserve
moisture.
On unpacking the
furniture you may notice an
odour due to this treatment;
this will disappear once the
furniture is unpacked and
assembled after a period of time.
This process may leave some
staining on the packaging
material; please take care to
ensure this does not transfer
to clothing or carpeted surfaces
during assembly.
We do not
recommend the
use of power
drill/drivers for
inserting screws,
as this could damage the unit.
Only use hand screwdrivers.
Parts of the assembly will be
easier with 2 people.
Dispose of all packaging
carefully and responsibly.
Care and maintenance
Use an appropriate furniture
polish for natural wood
furniture and a dry cloth to
clean the product.
Avoid placing the furniture in
direct sunlight as this will cause
the timber to prematurely age.
From time to time check
that there are no loose
screws on this unit.
This product should not be
discarded with household
waste. Take to your local
authority waste disposal
centre.
Note: If required the next page
can be cut out and used as
reference throughout the
assembly. Keep this page with
these instructions for future
reference.
1
Components - Panels
Please check you have all the panels listed below
Top panel (125 x 40cm)
1
underside
Base panel (116 x 35.4cm)
2
Back panel (117.8 x 38.6cm)
3
Right side panel
9
(47.2 x 37cm)
top
Left side panel
10
(47.2 x 37cm)
Middle right panel
11
(35.8 x 35.4cm)
top
Drawer front x 2
15
(26.2 x 12.6cm)
Drawer sides x 4
16
(34 x 12cm)
Drawer back x 2
17
(23.8 x 12cm)
Right front frame
18
(47.2 x 6.5cm)
Left front frame
19
(47.2 x 6.5cm)
Front plinth (123.6 x 6.5cm)
4
Top front frame (110.6 x 4.5cm)
5
Bottom front frame (110.6 x 6.5cm)
6
Door (30.6 x 26.2cm)
7
Middle left panel
12
(35.8 x 35.4cm)
Shelf
13
(40 x 35.4cm)
Side plinth x 2
14
(37.8 x 6.5cm)
Middle right frame
20
(35.3 x 6.5cm)
Middle left frame
21
(35.3 x 6.5cm)
Long middle
22
front frame
(44 x 4.5cm)
Short middle
23
front frame
(30.8 x 4.5cm)
Drawer runner x 4
24
(32.8 x 5.5cm)
Block x 5
25
(6.6 x 2cm)
Drawer bottom
8
x 2 (32.6 x 24.8cm)
2
If you have damaged or missing components,
Components - Fittings
call the
Customer Helpline: 03456 400 800
Please check you have all the fittings listed below
Note: The quantities below are the correct amount to complete the assembly. In some cases more
fittings may be supplied than are required.
A
Wooden dowel x 32
D E
B
14mm Screw x 20 30mm Screw x 24
C
F
35mm Screw x 24 50mm Screw x 12 16mm Bolt x 4
G
H
I
Locking
25mm Bolt x 1
J
Door
handle x 1
Metal dowel x 12
K
Drawer
handle x 2
NM
nut x 12
L
Door
hinge x 2
O
Metal
Plug x 1Clip x 1
bracket x 2
P
Nail x 26
Tools required
Phillips screwdriver
(small & medium)
Small
hammer
Ruler - Use this ruler to help correctly identify the screws
5
0
10 15 20 25 30 35 40
55
45
50
60 65 70
75
80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170
m
2
Ruler/tape
measure
Eye protection
(when using a
hammer or glue)
3
Assembly Instructions
Step 1
Fixing right front frame
to the right side panel
(Two people required for
an easier assembly).
a: Insert right side panel
9
into right front frame
18
through joints.
Note:
Before fixing
blocks into
place it is important to
ensure that the slot and
groove of parts and
are fully pushed together
and lined up correctly at
the top and bottom.
b: Place blocks
between the two marks as
shown. First fix to the side
panel using screws .
25
189
25
D
a: b: c:
18
D
9
25
Yes!No!
Attention: correct
position of panel.
Top
25
9
D
18
25
c: Fix front frame through
blocks using screws
25
D
.
Step 2
Fixing left front frame
to the left side panel
(Two people required for
an easier assembly).
a: Insert left side panel
10
into left front frame
19
through joints.
Note:
Before fixing
blocks into
place it is important to
ensure that the slot and
groove of parts and
are fully pushed together
and lined up correctly at
the top and bottom.
b: Place blocks
between the two marks as
shown. First fix to the side
panel using screws .
25
10 19
25
D
a: b: c:
19
D
10
25
Yes!No!
25
19
10
25
D
Attention: correct
position of panel.
Top
c: Fix front frame through
blocks using screws
25
D
.
4
Assembly Instructions
Step 3
Fitting Metal dowels.
Screw metal dowels
into right side panel ,
left side panel and top
panel .
1
10
H
9
Insert metalNote:
dowels as far as
shown.
Do not over tighten.
H
H
10
H
9
H
H
1
H
H
Step 4
Insert dowels into the
indicated parts.
A
4x
A
10
A
12
A
A
2
24
A
9
A
11
A
A
13
A
A
A
5
Assembly Instructions
Step 5
Fixing drawer runners.
Fit drawer runners
24
to the right side panel
and middle right panel
11
th
en fix them using
screws as shown.
E
E
9
24
E
E
24
24
11
24
E
E
24
9
Step 6
Fixing shelf.
With help, fit middle right
panel and middle left
panel to the shelf
then fix it using screws
Make sure round edge
on shelf must face
down.
11
12
D
.
13
13
D
12
13
D
11
13
D
6
Assembly Instructions
Step 7
Fixing middle panels.
With help, fit middle
panels to the base panel
2
screws .
then fi
E
x them using
Make sure round edge
on base panel must
2
face down.
Step 8
Assembling parts.
12
11
E
2
E
2
E
E
5
Put parts , , ,
21 22
, and together
6 20
23
as shown in the diagram.
Step 9
Insert the assembled
frame into the holes on
left side panel .
10
23
20
21
5
22
6
10
7
Assembly Instructions
Step 10
Fixing base panel.
With help, fit base panel
2
to the left side panel.
Insert 2 locking nuts
I
into base panel where
shown.
Use a screwdriver to turn
locking nuts clockwise
I
to lock.
Do not over tighten.
10
I
I
2
I
I
Step 11
Fixing right side panel.
With help, place right side
panel properly
ensuring dowels and front
frames are all fit into their
holes at the same time.
Insert 2 locking nuts
into base panel where
shown.
Use a screwdriver to turn
locking nuts clockwise
to lock.
Do not over tighten.
9
I
I
2
I
9
I
I
I
8
Assembly Instructions
Step 12
Fixing top panel.
Important:
With help, carefully
stand the product upright.
With help, f
it top panel
1
to the cabinet.
Insert locking nuts8
I
side p sinto anel and
middle panels where
shown.
Use a screwdriver to turn
locking nuts clockwise
I
to lock.
Do not over tighten.
Fix metal brackets in
O
the middle panels and
middle frames using
screws as shown.
B
1
I
I
O
I
I
I
O
BB
I
I
Step 13
Important:
With help, carefully
lay down the product.
Fix side plinths toa:
the side panels using
screws .
C
Make sureNote:
side plinths are
aligned to the bottom and
front edges of the side
panels.
b: Fix front plinth
to the front frames and
19
using screws .
Note:
Make sure front
plinth is aligned to the
bottom edge of the side
panels and in line to the
side plinths.
4
14
4
18
C
a:
19
14
18
a:
b:
4
C
C
C
C
C
14
C
9
Assembly Instructions
Step 14
Fix to the frontblock
25
plinth and bottom front
frame using screws .
D
25
D
D
Step 15
Fitting hinges to door.
Attach hinges in the
pre marked holes on door
7
using screws as
shown.
Attach handle to the
door using bolt as
shown.
L
B
J
G
B
J
L
L
7
J
G
10
Assembly Instructions
Step 16
Fixing door.
Important:
With help, carefully
stand the product upright.
With help centralise the
door in the opening of
the cabinet then fix the
hinges using screws
as shown.
Hinges allowNote:
some adjustment
after doors are fixed.
Loosen screws and move
doors to suit.
Re-tighten screws.
B
Step 17
Fitting door lock.
a: Screw clip in place
using screws .
Ensure that the 2 small
wheels are flush with
the edge of the base as
shown in the diagram.
M
B
B
7
Note:
b: Insert plug into
M
clip , ensuring they
are leveled as shown in
the diagram.
N
c: Push the door against
the plug . This will
make 2 small marks on
the door as shown in the
diagram.
N
d: The door can then be
opened and plug can
be screwed into place
using the 2 marks made
as a guide. This will
ensure that the 2 parts of
the door clips are lined
up correctly.
11
N
a:
B
M
M
7
N
2
M
b:
M
N
c:
d:
7
N
B
7
Assembly Instructions
Step 18
Drawer assembly.
a: Attach drawer sides
16
to the drawer front
15
using screws .
C
b: Slide drawer bottom
8
into slots on drawer
sides and position drawer
17
back in place.
c: Holding the drawer
17
back , press the
drawer sides and fix them
using screws .
C
a:
C
c:
16
15
16
C
b:
17
8
2x
C
d:
d: Using bolts attach
drawer handle to
drawer front.
Repeat step 18 for the
other drawer.
F
K
Step 19
Insert drawers into unit.
With the back of the
drawers past the front
frames, use a hammer to
tap dowels in flush to
drawer sides. This is a
safety catch to stop
drawer falling out.
A
C
F
K
A A
12
Assembly Instructions
Step 20
Fixing back panel.
Important:
Cabinet beMUST
‘square’ when back panel
are attached.
Attach back panel
using nails .
P
3
P
P
3
P
P
Assembly is complete.
If you need help or have damaged or missing parts, call the Customer Helpline: 03456 400 800
13
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