Page 1
SAN DIEGO - Corner TV Unit
Assembly Instructions - Please keep for future reference
385/8651
Dimensions
Width - 100cm
Depth - 40cm
Height - 50cm
Important – Please read these instructions fully before starting assembly
If you need help or have damaged or missing parts, call the Customer Helpline: 03456 400 800
Issue 1 - 15/04/15
Page 2
Safety and Care Advice
Important – Please read these instructions fully before starting assembly
Check you have all the
components and tools listed on
pages 2 and 3.
Remove all fittings from the
plastic bags and separate them
into their groups.
Keep children and animals
away from the work area, small
parts could choke if swallowed.
Make sure you have enough
space to layout the parts before
starting.
Do not stand or put weight on
the product, this could cause
damage.
Assemble the item as close
to its final position (in the same
room) as possible.
Assemble on a soft level
surface to avoid damaging the
unit or your floor.
This product has been produced
from natural timber; you may
notice some variation in the grain
and colour of different component
parts which is normal for furniture
produced using natural wood and
is not the result of any
manufacturing fault.
The product has been treated
with a wax and oil finish to
prevent dirt ingress and preserve
moisture.
On unpacking the
furniture you may notice an
odour due to this treatment;
this will disappear once the
furniture is unpacked and
assembled after a period of time.
This process may leave some
staining on the packaging
material; please take care to
ensure this does not transfer
to clothing or carpeted surfaces
during assembly.
We do not
recommend the
use of power
drill/drivers for
inserting screws,
as this could damage the unit.
Only use hand screwdrivers.
Parts of the assembly will be
easier with 2 people.
Dispose of all packaging
carefully and responsibly.
Care and maintenance
Use an appropriate furniture
polish for natural wood
furniture and a dry cloth to
clean the product.
Avoid placing the furniture in
direct sunlight as this will cause
the timber to prematurely age.
From time to time check
that there are no loose
screws on this unit.
This product should not be
discarded with household
waste. Take to your local
authority waste disposal
centre.
Note: If required the next page
can be cut out and used as
reference throughout the
assembly. Keep this page with
these instructions for future
reference.
1
Page 3
Components - Panels
Please check you have all the panels listed below
Middle wall panel
9
Top panel (100 x 40cm)
1
underside
Base panel (91 x 34cm)
2
(35.8 x 34cm)
Door
10
(30.6 x 37cm)
Drawer back
16
(34.6 x 12cm)
Right front frame
17
(47.2 x 6.5cm)
Left front frame
18
(47.2 x 6.5cm)
Right back frame
19
(47.2 x 6.5cm)
Front plinth (98.6 x 6.5cm)
3
Top front frame (85.6 x 4.5cm)
4
Bottom front frame (85.6 x 6.5cm)
5
top
Right side panel
6
(47.2 x 18cm)
top
Left side panel
7
(47.2 x 18cm)
Large back panel
11
(45.6 x 37.6cm)
Small back panel
12
x 2 (37.6 x 26.6cm)
Drawer bottom
13
(35.6 x 18.6cm)
Drawer front
14
(37 x 12.6cm)
Left back frame
20
(47.2 x 6.5cm)
Vertical frame
21
(35.3 x 6.5cm)
Middle front frame
22
(41.6 x 4.5cm)
Cross rail
23
(36 x 4.5cm)
Side plinth x 2
24
(18.8 x 6.5cm)
Drawer runner
25
(17 x 5.5cm)
x 2
Shelf
8
(47 x 34cm)
underside
Drawer sides
15
x 2 (20 x 12cm)
26
Block x 5
(6.6 x 2cm)
2
Page 4
If you have damaged or missing components,
Components - Fittings
call the
Customer Helpline: 03456 400 800
Please check you have all the fittings listed below
Note: The quantities below are the correct amount to complete the assembly. In some cases more
fittings may be supplied than are required.
A
Wooden dowel x 26
D E
B
14mm Screw x 18 30mm Screw x 20
C
F
35mm Screw x 24 50mm Screw x 6 16mm Bolt x 2
G
H
I
Locking
25mm Bolt x 1
J
Door
handle x 1
Metal dowel x 14
K
Drawer
handle x 1
NM
nut x 14
L
Door
hinge x 2
O
Metal
Plug x 1Clip x 1
bracket x 1
P
Nail x 28
Tools required
Phillips screwdriver
(small & medium)
Small
hammer
Ruler - Use this ruler to help correctly identify the screws
5
0
10 15 20 25 30 35 40
55
45
50
60 65 70
75
80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170
m
2
Ruler/tape
measure
Eye protection
(when using a
hammer or glue)
3
Page 5
Assembly Instructions
Step 1
Fixing right front frame
to the right side panel
(Two people required for
an easier assembly).
a: Insert right side panel
6
into right front frame
17
through joints.
Note:
Before fixing
blocks into
place it is important to
ensure that the slot and
groove of parts and
are fully pushed together
and lined up correctly at
the top and bottom.
b: Place blocks
between the two marks as
shown. First fix to the side
panel using screws .
26
6 17
26
D
a: b: c:
17
D
6
26
Yes!No!
26
17
6
Attention: correct
position of panel.
D
26
c: Fix front frame through
blocks using screws
26
D
.
Step 2
Fixing left front frame
to the left side panel
(Two people required for
an easier assembly).
a: Insert left side panel
7
into left front frame
18
through joints.
Note:
Before fixing
blocks into
place it is important to
ensure that the slot and
groove of parts and
are fully pushed together
and lined up correctly at
the top and bottom.
b: Place blocks
between the two marks as
shown. First fix to the side
panel using screws .
26
187
26
D
Top
a: b: c:
18
D
7
26
Yes!No!
26
18
7
26
D
Attention: correct
position of panel.
c: Fix front frame through
blocks using screws
26
D
.
Top
4
Page 6
Assembly Instructions
Step 3
Fitting Metal dowels.
Screw metal dowels
into right side panel ,
left side panel , middle
wall panel and top
panel .
9
1
H
6
7
Insert metalNote:
dowels as far as
shown.
Do not over tighten.
H
9
H
7
H
H
H
6
H
H
1
H
Step 4
Insert dowels into the
indicated parts.
A
A A
19
7
A
A
9
20
A
8
6
A
A
2x
A
2
25
A
A
A
5
Page 7
Assembly Instructions
Step 5
Fixing shelf.
With help, fit shelf to
the middle wall panel .
Insert 2 locking nuts
8
9
I
into shelf where shown.
Use a screwdriver to turn
locking nuts clockwise
I
to lock.
Do not over tighten.
Make sure round edge
on shelf must face
8
down.
9
I
8
I
8
I
I
Step 6
Fixing middle wall
panel.
With help, fit middle wall
panel to the base
panel then fi
using
9
2
screws .
E
x them
9
E
2
E
6
Page 8
Assembly Instructions
Step 7
Assembling parts.
Put parts , , and
22
together as shown in
4 5
21
the diagram.
Step 8
Insert the assembled
frame into the holes on
left side panel .
7
22
4
21
5
7
Step 9
Fixing base panel.
With help, fit base panel
2
to the left side panel.
Insert 2 locking nuts
into base panel where
shown.
Use a screwdriver to turn
locking nuts clockwise
I
to lock.
Do not over tighten.
I
7
I
I
2
I
I
7
Page 9
Assembly Instructions
Step 10
Fixing right side panel.
With help, place right side
panel properly
ensuring dowels and front
frames are all fit into their
holes at the same time.
6
Insert 4 locking nuts
I
into shelf and base panel
where shown.
Use a screwdriver to turn
locking nuts clockwise
I
to lock.
Do not over tighten.
Step 11
Fixing top panel
(Two people required for
an easier assembly).
2
I
6
I
I
I
I
I
Caution:
Carefully lay the
top panel on a soft and
clean surface to avoid
damaging the product.
With help, fit cabinet to
the top panel .
Insert locking nuts6
1
I
side p sinto anel and
middle wall panel where
shown.
Use a screwdriver to turn
locking nuts clockwise
I
to lock.
Do not over tighten.
I
I
I
1
I
I
8
Page 10
Assembly Instructions
Step 12
Fixing back frames.
Fit right back frame
and left back frame to
the top panel and base
panel then fix it using
screws .
frames are positioned
correctly as shown in the
diagram.
D
Attention:
Make sure back
19
20
Attention:
D
19
D
D
20
D
Step 13
a: Fix metal bracket
in the middle wall panel
and vertical frame using
screws as shown.
B
b: Fit drawer runners
25
to the right side
panel and middle wall
panel then fix it using
screws as shown.
E
O
a:
O
B B
25
25
O
b:
25
E
9
Page 11
Assembly Instructions
Step 14
Fixing large back panel.
Important:
Cabinet beMUST
‘square’ when back panel
are attached.
Fit large back panel to
11
the back frames then fix it
using nails .
P
Step 15
Fixing small back
panels.
P
11
P
Attach small back panels
12
using nails .
P
Attention:
Make sure nails
are positioned correctly
as shown in the diagram.
12
P
12
P
P
Attention:
P
P P
10
Page 12
Assembly Instructions
Step 16
Important:
With help, carefully
lay down the product.
Fix side plinths toa:
the side panels using
screws .
aligned to the bottom and
front edges of the side
panels.
C
side plinths are
b: Fix front plinth
to the front frames and
18
using screws .
Note:
Make sure front
plinth is aligned to the
bottom edge of the side
panels and in line to the
side plinths.
3
24
Make sureNote:
3
17
C
Step 17
a:
18
24
17
a:
b:
3
C
C
C
C
C
C
24
Fix to the frontblock
plinth and bottom front
frame using screws .
26
D
26
D
D
11
Page 13
Assembly Instructions
Step 18
Fix cross rail in the
pre drilled holes on door
10
using screws .
Step 19
Fitting hinges to door.
23
C
C
C
C
C
23
10
B
Attach hinges in the
L
pre marked holes on door
10
using screws as
B
shown.
Attach handle to the
door using bolt as
J
G
shown.
Step 20
Fixing door.
Important:
With help, carefully
stand the product upright.
L
L
L
10
J
G
With help centralise the
door in the opening of
the cabinet then fix the
hinges using screws
B
as shown.
Hinges allowNote:
some adjustment
after doors are fixed.
Loosen screws and move
doors to suit.
Re-tighten screws.
B
10
Note:
12
Page 14
Assembly Instructions
Step 21
Fitting door lock.
a: Screw clip in place
using screws .
Ensure that the 2 small
wheels are flush with
the edge of the base as
shown in the diagram.
b: Insert plug into
M
clip , ensuring they
are leveled as shown in
the diagram.
M
B
N
M
10
c: Push the door against
the plug . This will
make 2 small marks on
the door as shown in the
diagram.
N
d: The door can then be
opened and plug can
be screwed into place
using the 2 marks made
as a guide. This will
ensure that the 2 parts of
the door clips are lined
up correctly.
N
a:
B
M
N
2
b:
M
c:
10
d:
10
N
13
M
N
B
Page 15
Assembly Instructions
Step 22
Drawer assembly.
a: Attach drawer sides
15
to the drawer front
14
using screws .
C
b: Slide drawer bottom
13
into slots on drawer
sides and position drawer
16
back in place.
c: Holding the drawer
16
back , press the
drawer sides and fix them
using screws .
d: Using bolts attach
drawer handle to
drawer front.
C
F
K
a:
C
c:
C
15
14
15
C
b:
16
13
C
d:
F
Step 23
Insert drawer into unit.
With the back of the
drawer past the front
frames, use a hammer to
tap dowels in flush to
drawer sides. This is a
safety catch to stop
drawer falling out.
Assembly is complete.
A
K
A A
If you need help or have damaged or missing parts, call the Customer Helpline: 03456 400 800
14
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