New Penton - 5 Drawer Chest
Assembly Instructions - Please keep for future reference
245/7864
268/5131
244/4585
Dimensions
Width - 80cm
Depth - 40cm
Height - 125cm
Important – Please read these instructions fully before starting assembly
If you need help or have damaged or missing parts, call the Customer Helpline: 08456 400 800
Issue 1 - 14/05/14
Safety and Care Advice
Important – Please read these instructions fully before starting assembly
Check you have all the
components and tools listed on
pages 2 and 3.
Remove all fittings from the
plastic bags and separate them
into their groups.
Keep children and animals
away from the work area, small
parts could choke if swallowed.
Make sure you have enough
space to layout the parts before
starting.
Do not stand or put weight on
the product, this could cause
damage.
Assemble the item as close
to its final position (in the same
room) as possible.
Assemble on a soft level
surface to avoid damaging the
unit or your floor.
This product has been produced
from natural timber; you may
notice some variation in the grain
and colour of different component
parts which is normal for furniture
produced using natural wood and
is not the result of any
manufacturing fault.
The product has been treated
with a wax and oil finish to
prevent dirt ingress and preserve
moisture.
On unpacking the
furniture you may notice an
odour due to this treatment;
this will disappear once the
furniture is unpacked and
assembled after a period of time.
This process may leave some
staining on the packaging
material; please take care to
ensure this does not transfer
to clothing or carpeted surfaces
during assembly.
We do not
recommend the
use of power
drill/drivers for
inserting screws,
as this could damage the unit.
Only use hand screwdrivers.
Parts of the assembly will be
easier with 2 people.
Dispose of all packaging
carefully and responsibly.
Care and maintenance
Use an appropriate furniture
polish for natural wood
furniture and a dry cloth to
clean the product.
Avoid placing the furniture in
direct sunlight as this will cause
the timber to prematurely age.
From time to time check
that there are no loose
screws on this unit.
This product should not be
discarded with household
waste. Take to your local
authority waste disposal
centre.
Note: If required the next page
can be cut out and used as
reference throughout the
assembly. Keep this page with
these instructions for future
reference.
1
Components - Panels
Please check you have all the panels listed below
top
Right side panel (123 x 38cm)
1
Top panel (80 x 40cm)
7
top
Left side panel (123 x 38cm)
2
Back panel x 2 (120 x 37.7cm)
3
Right front frame (123 x 9.2cm)
4
Drawer front x 5
8
(59 x 15.4cm)
Drawer side x 10
9
(29.8 x 15.4cm)
Drawer back x 5
10
(56.6 x 15.4cm)
Cross rail x 2 (74.4 x 6.5cm)
11
Front frame x 6
12
(63.6 x 6.5cm)
Left front frame (123 x 9.2cm)
5
H profile (113 x 1.8cm)
6
Side drawer runner x 10
13
14
(33.2 x 8cm)
Drawer bottom x 5
13
(57.6 x 28.4cm)
15
Block x 6
(10 x 2cm)
2
If you have damaged or missing components,
Components - Fittings
call the
Customer Helpline: 08456 400 800
Please check you have all the fittings listed below
Note: The quantities below are the correct amount to complete the assembly. In some cases more
fittings may be supplied than are required.
A
Wooden dowel x 62
B
14mm Screw x 5 30mm Screw x 40
D E
35mm Screw x 38 22mm Bolt x 20
G
Locking
nut x 4
J
H
Drawer
handle x 10
K
Washer x 2 Wall strap x 1
C
F
Metal dowel x 4
I
Nail x 32
Tools required
Phillips screwdriver
(small & medium)
Small
hammer
Ruler - Use this ruler to help correctly identify the screws
5
0
10 15 20 25 30 35 40
55
45
50
60 65 70
75
80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170
m
2
Ruler/tape
measure
Eye protection
(when using a
hammer or glue)
3
Assembly Instructions
Step 1
Fixing right front frame.
(Two people required for
an easier assembly).
a: Insert right side panel
1
into right front frame
4
through joints.
Note:
Before fixing the
blocks into
place it is important to
ensure that the slot and
groove of parts and
are fully pushed together
and lined up correctly at
the top and bottom.
b: Place blocks
between the two marks on
the front frame as shown.
First fix to the side panel
using screws .
15
1
15
D
4
a: b: c:
4
D
1
15
Yes!No!
15
4
1
15
Attention: correct
position of panel.
D
15
c: Fix front frame through
blocks using screws
15
D
.
Step 2
Fixing left front frame.
(Two people required for
an easier assembly).
a: Insert left side panel
2
into left front frame
5
through joints.
Note:
Before fixing the
blocks into
place it is important to
ensure that the slot and
groove of parts and
are fully pushed together
and lined up correctly at
the top and bottom.
b: Place blocks
between the two marks on
the front frame as shown.
First fix to the side panel
using screws .
15
2
15
D
5
Top
a: b: c:
5
D
2
15
Yes!No!
15
5
2
15
15
D
Attention: correct
position of panel.
c: Fix front frame through
blocks using screws
15
D
.
Top
4
Assembly Instructions
Step 3
Fitting Metal dowels.
Screw metal dowels
into top panel .
7
F
Insert metalNote:
dowels as far as
shown.
Do not over tighten.
Step 4
Insert dowels into the
indicated parts.
A
F
F
7
A
F
A
1
2x
11
A
A
10x
14
A
A
2
A
5
Assembly Instructions
Step 5
Fixing side drawer
runners.
a: Fit side drawer
runners to the right
side panel. Fit and push
dowels into the front
frame first.
14
D
D
14
D
D
14
b: Attach side drawer
runners using screw .
Repeat step 5 for the
left side panel and side
drawer runners.
D
Step 6
Assembling the cabinet.
Insert front frames
into holes on left side
panel , as shown.
2
12
b:
D
D
1
a:
14
2
12
12
12
12
12
12
6
Assembly Instructions
Step 7
Assembling the cabinet.
Place right side panel
properly ensuring front
frames are all fitted into
their holes at the same
time.
B
Fix bottom front frame
and central front frame
12
to the right and left
side panels using screws
B
as shown in the
diagram.
Step 8
Fixing cross rail.
Fit cross rails to the
side panels and
then fix it using screws
D
.
11
1
2
12
1
B
B
B
12
B
B
D
11
Important!
After fixing the
cross rails, with help,
carefully stand the
product upright.
7
D
11
D
11
11
D
D
Assembly Instructions
Step 9
Fixing top panel.
With help, fit top panel
7
to the cabinet.
Insert 4 locking nuts
G
into side panels where
shown.
Use a screwdriver to turn
locking nuts clockwise
G
to lock.
Do not over tighten.
7
G
G
G
G
Step 10
Fixing back panels.
Important:
Cabinet beMUST
‘square’ when back
panels are attached.
a: Attach the right back
panel first using nails
b: Position profile onto
back panel (just attach).
c: Carefully slot the
second back panel into
the profile and fix it to the
cabinet using nails .
3
I
.
6
3
I
I
3
3
6
I
I
I
3 3
6
8
Assembly Instructions
Step 11
a:
Drawer assembly.
a: Attach drawer sides
9
to the drawer front
8
using screws .
C
9
9
C
b:
10
8
b: Slide drawer bottom
13
into slots on drawer
sides and position drawer
10
back in place.
c: Holding the drawer
10
back , press the drawer
sides and fix them using
screws .
d: Using bolts attach
the drawer handle to
the drawer front.
Repeat step 11 for the
other drawers.
C
E
H
Step 12
13
C
C
c:
d:
E
C
E
H
H
Insert drawers into unit.
With the back of the
drawers past the front
frames, use a hammer to
tap dowels in flush to
drawer sides. This is a
safety catch to stop
drawer falling out.
9
A
A A
Assembly Instructions
Step 13
Note: Wall plugs not supplied.
Fixing to wall.
Furniture must be fixed to
a wall. Fix wall strap to
top of furniture using
washer and screw .
With help, move furniture
into position.
J
K
B
The correct type of fixing must
be used for your wall, seek
professional advice if in doubt.
wall
J
K
B
J
Assembly is complete.
If you need help or have damaged or missing parts, call the Customer Helpline: 08456 400 800
10
A Guide to - Wall Mounting & Fixings
Important note:
If plastic wall plugs
are supplied with your
product:
- these are only suitable for
use in masonry walls.
If you are in any doubt about
the correct wall plugs for
your wall, seek professional
advice.
Failure of the product due to
using incorrect fixings is the
responsibility of the installer.
Important: When drilling into walls always
check that there are no hidden wires or pipes etc.
Make sure that the screws and wall plugs being used
are suitable for supporting your unit. Consult a qualifed
tradesperson if you are unsure.
Hints:
1: General rule: Always use a larger screw and wall plug
if you are not sure.
2: Ensure you use the recommended drill bit to match the wall
plug and hole size.
3: Ensure you drill the hole horizontally, do not force the drill or
enlarge the hole.
4: Take extra care when drilling high walls, ceilings and ceramic
tiles. Ensure wall plugs are inserted beyond the thickness of
the ceramic tiles to avoid the tiles splitting or cracking.
5: Ensure wall plugs are well fitted and are a tight fit in the
drilled hole.
Types of walls
You can use one of the following types of wall plug if your
walls are made of brick, breeze block, concrete, stone or wood.
No.1 “General Purpose” wall plug No.3 “Cavity Fixing” wall plug No.5 “Hammer Fixing” wall plug
Generally aerated blocks should not
be used to support heavy loads, use
a specialist fitting in this case. For light
loads, general purpose wall plugs can
be used.
No.2 “Plasterboard” wall plug
For use with plasterboard partitions or
hollow wooden doors.
No.4 “Cavity Fixing-Heavy Duty”
wall plug
For use with walls stuck with
plasterboard. The hammer fixing allows
it to be fixed to the wall rather than the
plasterboard. Always check the fixing
is secure to the retaining wall.
No.6 “Shield Anchor” wall plug
Heavy loads
For use when attaching light loads on
to plasterboard partitions.
Care &
Maintenance
For use when fitting or supporting
heavy loads such as shelving, wall
cabinets and coat racks.
Safety: Always check the fitting
and location to ensure your safety
in and around the home.
For use with heavier loads such as TV
& HiFi speakers and satelite dishes etc.
Fitting: From time to time check
the fitting to ensure the wall plugs
or screws do not become loose.
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