Argo AS1S22MH, ASBS28MH, AS1S28MH, AS1S36MH, ASBS36MH Installation Instructions Manual

...
AS1S
ASBS
AS2S
ASS
AWS
ACS
ADS
ADPS
AFS
AES
REM
85464359926000 2006
W
– MULTISET System Air Conditioner –
INSTALLATION INSTRUCTIONS
R410A Models
Indoor Units
Outdoor Units
Indoor Unit Type 22 28 36 56 73 106 140
AS1S 1-Way Air Discharge AS1S22MH AS1S28MH AS1S36MH
Semi-Concealed
ASBS 1-Way Air Discharge ASBS28MH ASBS36MH ASBS56MH ASBS73MH
Semi-Concealed Slim
AS2S 2-Way Air Discharge AS2S22MH AS2S28MH AS2S36MH AS2S56MH AS2S73MH
Semi-Concealed
ASS 4-Way Air Discharge ASS22MH ASS28MH ASS36MH ASS56MH ASS73MH ASS106MH ASS140MH
Semi-Concealed
AWS Wall-Mounted AWS22MH AWS28MH AWS36MH AWS56MH AWS73MH
ACS Ceiling-Mounted ACS36MH ACS56MH ACS73MH ACS106MH ACS140MH
ADS Concealed-Duct ADS22MH ADS28MH ADS36MH ADS56MH ADS73MH ADS106MH ADS140MH
ADPS Concealed-Duct ADPS73MH ADPS106MH ADPS140MH
High Static Pressure
AFS Floor-Standing AFS22MH AFS28MH AFS36MH AFS56MH AFS73MH
AFNS Concealed-Floor- AFNS22MH AFNS28MH AFNS36MH AFNS56MH AFNS73MH
Standing
* Refrigerant R410A is used in the outdoor units.
AES Heat Pump Unit ES04MMIH, AES05MMIH, AES06MMIH
Optional Controllers
Remote Controller REM HW
Wireless Remote Controller (For ASS type) REM HLASS
Wireless Remote Controller (For AS2S, ASBS type) REM HLAS2BS
Wireless Remote Controller (For ACS type) REM HLACS
REM Wireless Remote Controller REM HL
(For AS1S, ADS, ADPS, AFS, AFNS type)
Wireless Remote Controller (For AWS type) REM HLAWS
Simplified Remote Controller REM HWSM
Remote Sensor RSM
System Controller REM HW64S
Schedule Timer REM HWT
DC Inverter R410A
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page a
2
IMPORTANT! Please Read Before Starting
This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an impor­tant part of your job to install or service the system so it oper­ates safely and efficiently.
For safe installation and trouble-free operation, you must:
Carefully read this instruction booklet before beginning.
Follow each installation or repair step exactly as shown.
Observe all local, state, and national electrical codes.
This product is intended for professional use. Permission from the power supplier is required when installing an outdoor unit that is connected to a 16 A dis­tribution network.
Pay close attention to all warning and caution notices given in this manual.
This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage.
If Necessary, Get Help
These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper installation or maintenance service, including fail­ure to follow the instructions in this document.
SPECIAL PRECAUTIONS
When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this sys­tem. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inad­equate grounding can cause accidental injury or death.
• Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause over­heating at connection points and a possible fire hazard.
When Transporting
Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.
When Installing…
…In a Room
Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors.
…In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.
…In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.
…In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
• Ventilate the room well, in the event that is refrigerant gas leaks during the installation. Be careful not to allow contact of the refrigerant gas with a flame as this will cause the generation of poisonous gas.
• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free con­nection.
• Check carefully for leaks before starting the test run.
When Servicing
• Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.
• Keep your fingers and clothing away from any moving parts.
• Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.
• Ventilate any enclosed areas when installing or testing the refrigeration system. Escaped refrigerant gas, on contact with fire or heat, can produce dangerously toxic gas.
• Confirm after installation that no refrigerant gas is leak­ing. If the gas comes in contact with a burning stove, gas water heater, electric room heater or other heat source, it can cause the generation of poisonous gas.
WARNING
WARNING
CAUTION
CAUTION
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 2
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2. The standards for minimum room volume are as follows.
(1) No partition (shaded portion)
(2) When there is an effective opening with the adja-
cent room for ventilation of leaking refrigerant gas (opening without a door, or an opening 0.15% or larger than the respective floor spaces at the top or bottom of the door).
(3) If an indoor unit is installed in each partitioned
room and the refrigerant tubing is interconnected, the smallest room of course becomes the object. But when mechanical ventilation is installed inter­locked with a gas leakage detector in the smallest room where the density limit is exceeded, the vol­ume of the next smallest room becomes the object.
3. The minimum indoor floor space compared with the amount of refrigerant is roughly as follows (when the ceiling is 2.7 m high):
Check of Density Limit
The room in which the air conditioner is to be installed requires a design that in the event of refrigerant gas leaking out, its density will not exceed a set limit.
The refrigerant (R410A), which is used in the air condi­tioner, is safe, without the toxicity or combustibility of ammonia, and is not restricted by laws imposed to pro­tect the ozone layer. However, since it contains more than air, it poses the risk of suffocation if its density should rise excessively. Suffocation from leakage of refrigerant is almost non-existent. With the recent increase in the number of high density buildings, how­ever, the installation of multi air conditioner systems is on the increase because of the need for effective use of floor space, individual control, energy conservation by curtailing heat and carrying power, etc. Most importantly, the multi air conditioner system is able to replenish a large amount of refrigerant com­pared to conventional individual air conditioners. If a single unit of the multi air conditioner system is to be installed in a small room, select a suitable model and installation procedure so that if the refrigerant acci­dentally leaks out, its density does not reach the limit (and in the event of an emergency, measures can be made before injury can occur). In a room where the density may exceed the limit, create an opening with adjacent rooms, or install mechanical ventilation combined with a gas leak detection device. The density is as given below.
Total amount of refrigerant (kg)
Min. volume of the indoor unit installed room (m3)
<
Density limit (kg/m3)
The density limit of refrigerant which is used in multi air con­ditioners is 0.3 kg/m
3
(ISO 5149).
1. If there are 2 or more refrigerating systems in a sin­gle refrigerating device, the amount of refrigerant should be as charged in each independent device.
For the amount of charge in this example:
The possible amount of leaked refrigerant gas in rooms A, B and C is 10 kg. The possible amount of leaked refrigerant gas in rooms D, E and F is 15 kg.
NOTE
Outdoor unit
Refrigerant tubing
Indoor unit
e.g., charged amount (10 kg)
Outdoor unit
Indoor unit
Room A Room B Room C Room D Room E Room F
e.g., charged amount (15 kg)
Refrigerant tubing
Outdoor unit
Very small room
Indoor unit
Small room
Medium room
Large room
Mechanical ventilation device – Gas leak detector
40
35
30
25
20
15
10
5
0
10 20 30
Total amount of refrigerant
Min. indoor floor space
m
2
kg
Range below the density limit of 0.3 kg/m
3
(countermeasures not needed)
Range above the density limit of 0.3 kg/m
3
(countermeasures needed)
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 3
R407C tools
Item compatible Remarks
with R410A?
Manifold gauge Yes No Types of refrigerant, refrigerating machine oil, and
pressure gauge are different.
Charge hose Yes No To resist higher pressure, material must be changed.
Vacuum pump Yes Yes Use a conventional vacuum pump if it is equipped
with a check valve. If it has no check valve, purchase and attach a vacuum pump adapter.
Leak detector Yes No Leak detectors for CFC and HCFC that
react to chlorine do not function because R410A contains no chlorine. Leak detector for HFC134a can be used for R410A.
Flaring oil Yes No For systems that use R22, apply mineral oil (Suniso oil)
to the flare nuts on the tubing to prevent refrigerant leakage. For machines that use R407C or R410A, apply synthetic oil (ether oil) to the flare nuts.
4
1-2. Prevent impurities including water, dust and oxide from entering the tubing. Impurities can cause R410A
refrigerant deterioration and compressor defects. Due to the features of the refrigerant and refrigerating machine oil, the prevention of water and other impurities becomes more important than ever.
2. Be sure to recharge the refrigerant only in liquid form.
2-1. Since R410A is a non-azeotrope, recharging the refrigerant in gas form can lower performance and cause
defects of the unit.
2-2. Since refrigerant composition changes and performance decreases when gas leaks, collect the remaining
refrigerant and recharge the required total amount of new refrigerant after fixing the leak.
3. Different tools required
3-1. Tool specifications have been changed due to the characteristics of R410A.
Some tools for R22- and R407C-type refrigerant systems cannot be used.
Unit: mm
Material O
Copper tube
Outer diameter 6.35 9.52 12.7 15.88 19.05
Wall thickness 0.8 0.8 0.8 1.0 1.0
Precautions for Installation Using New Refrigerant
1. Care regarding tubing
1-1. Process tubing
Material: Use C1220 phosphorous deoxidized copper specified in JIS H3300 “Copper and Copper Alloy Seam-
less Pipes and Tubes.”
Tubing size: Be sure to use the sizes indicated in the table below.
Use a tube cutter when cutting the tubing, and be sure to remove any flash. This also applies to distribution
joints (optional).
When bending tubing, use a bending radius that is 4 times the outer diameter of the tubing or larger.
* Using tools for R22 and R407C and new tools for R410A together can cause defects.
Manifold gauge
Vacuum pump
Outlet Inlet
CAUTION
Use sufficient care in handling the tubing. Seal the tubing ends with caps or tape to prevent dirt, moisture, or other foreign substances from entering. These substances can result in system malfunction.
New tool?
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 4
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Valve
Liquid
3-2. Use R410A exclusive cylinder only.
Single-outlet valve
(with siphon tube) Liquid refrigerant should be recharged with the cylinder standing on end as shown.
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 5
IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Please Read Before Starting Check of Density Limit Precautions for Installation Using New Refrigerant
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-1. Tools Required for Installation (not supplied) 1-2. Accessories Supplied with Unit 1-3. Type of Copper Tube and Insulation Material 1-4. Additional Materials Required for Installation 1-5. Tubing Size 1-6. Straight Equivalent Length of Joints 1-7. Additional Refrigerant Charge 1-8. System Limitations 1-9. Tubing Length 1-10. Check of Limit Density 1-11. Installing Distribution Joint 1-12 Optional Distribution Joint Kit 1-13. Optional Ball Valve Kit 1-14. Recommended Location of Ball Valves 1-15. Example of Tubing Size Selection and
Refrigerant Charge Amount
2. SELECTING THE INSTALLATION SITE . . . . .21
2-1. Indoor Unit 2-2. Outdoor Unit 2-3. Air Discharge Chamber for Top Discharge 2-4. Installing the Unit in Heavy Snow Areas 2-5. Precautions for Installation in Heavy Snow
Areas 2-6. Dimensions of Air-Discharge Chamber 2-7. Dimensions of Outdoor Unit with
Air-Discharge Chamber (field supply) 2-8. Dimensions of Snow Ducting 2-9. Dimensions of Outdoor Unit with
Snow-Proof Vents (field supply)
3. HOW TO INSTALL THE INDOOR UNIT . . . . . .29
1-Way Air Discharge Semi-Concealed Type
(AS1S Type) . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3-1. Suspending the Indoor Unit 3-2. Placing the Unit Inside the Ceiling 3-3. Installing the Drain Piping 3-4. Checking the Drainage
1-Way Air Discharge Semi-Concealed Slim Type
(ASBS Type) . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3-5. Suspending the Indoor Unit 3-6. Placing the Unit Inside the Ceiling 3-7. Installing the Drain Piping 3-8. Checking the Drainage
2-Way Air Discharge Semi-Concealed Type
(AS2S Type) . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3-9. Suspending the Indoor Unit 3-10. Placing the Unit Inside the Ceiling
3-11. Installing the Drain Piping 3-12. Checking the Drainage
4-Way Air Discharge Semi-Concealed Type
(ASS Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
3-13. Preparation for Suspending 3-14. Suspending the Indoor Unit 3-15. Placing the Unit Inside the Ceiling 3-16. Installing the Drain Piping 3-17. Checking the Drainage
Wall-Mounted Type (AWS Type) . . . . . . . . . . . .47
3-18. Removing the Rear Panel from the Unit 3-19. Selecting and Making a Hole 3-20. Installing the Rear Panel onto the Wall 3-21. Removing the Grille to Install the Indoor Unit 3-22. Preparing the Tubing 3-23. Shaping the Tubing 3-24. Installing the Drain Hose
Ceiling-Mounted Type (ACS Type) . . . . . . . . . .51
3-25. Required Minimum Space for Installation and
Service 3-26. Suspending the Indoor Unit 3-27. Duct for Fresh Air 3-28. Shaping the Tubing 3-29. Installing the Drain Piping
Concealed-Duct Type (ADS Type) . . . . . . . . . .58
3-30. Required Minimum Space for Installation and
Service 3-31. Suspending the Indoor Unit 3-32. Installing the Drain Piping 3-33. Checking the Drainage 3-34. Increasing the Fan Speed
Concealed-Duct High Static Pressure Type
(ADPS Type) . . . . . . . . . . . . . . . . . . . . . . . . . . .63
3-35. Required Minimum Space for Installation and
Service (73, 106, 140 Type) 3-36. Suspending the Indoor Unit 3-37. Installing the Drain Piping 3-38. Caution for Ducting Work
Floor-Standing Type (AFS Type)
Concealed Floor-Standing Type (AFNS Type) . . .67 3-39. Required Minimum Space for Installation and
Service 3-40. Dimensions and Part Names 3-41. Removing and Attaching the Front Panel
(Floor-Standing Type) 3-42. Installing the Refrigerant Tubing 3-43. Installing the Drain Piping 3-44. Installing the Remote Controller
4. HOW TO INSTALL THE OUTDOOR UNIT . . . .72
4-1. Installing the Outdoor Unit 4-2. Drainage Work 4-3. Routing the Tubing and Wiring
CONTENTS
Page Page
6
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 6
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5. ELECTRICAL WIRING . . . . . . . . . . . . . . . . . . .73
5-1. General Precautions on Wiring 5-2. Recommended Wire Length and Wire
Diameter for Power Supply System
5-3. Wiring System Diagrams
6. HOW TO INSTALL THE REMOTE CONTROLLER
(OPTIONAL PART) . . . . . . . . . . . . . . . . . . . . . .77
6-1. When Using a Wall Box for Flush Mounting 6-2. Basic Wiring Diagram 6-3. Wiring System Diagram for Group Control 6-4. Switching the Room Temperature Sensors 6-5. Connecting to a Ventilation Fan 6-6. Wiring the Remote Controller
7. HOW TO PROCESS TUBING . . . . . . . . . . . . .82
7-1. Connecting the Refrigerant Tubing 7-2. Connecting Tubing Between Indoor and
Outdoor Units 7-3. Insulating the Refrigerant Tubing 7-4. Taping the Tubes 7-5. Finishing the Installation
8. AIR PURGING . . . . . . . . . . . . . . . . . . . . . . . . .86
Air Purging with a Vacuum Pump (for Test Run)
Preparation
9. HOW TO INSTALL THE CEILING PANEL . . . .89
1-Way Air Discharge Semi-Concealed Type
(AS1S Type) . . . . . . . . . . . . . . . . . . . . . . . . . . .89
9-1. Installing the Ceiling Panel 9-2. How to Use the Stoppers
1-Way Air Discharge Semi-Concealed Slim Type
(ASBS Type) . . . . . . . . . . . . . . . . . . . . . . . . . . .90
9-3. Installing the Ceiling Panel
2-Way Air Discharge Semi-Concealed Type
(AS2S Type) . . . . . . . . . . . . . . . . . . . . . . . . . . .92
9-4. Before Installing the Ceiling Panel 9-5. Installing the Ceiling Panel 9-6. When Removing the Ceiling Panel for Servicing
4-Way Air Discharge Semi-Concealed Type
(ASS Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
9-7. Before Installing the Ceiling Panel 9-8. Installing the Ceiling Panel 9-9. Wiring the Ceiling Panel 9-10. How to Attach the Corner & Air Intake Grille 9-11. Checking After Installation 9-12. When Removing the Ceiling Panel for Servicing 9-13. Adjusting the Auto Flap
10. TEST RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
10-1. Preparing for Test Run 10-2. Test Run Procedure 10-3. Outdoor Unit PCB Setting
10-4. Auto Address Setting 10-5. Caution for Pump Down 10-6. Meaning of Alarm Messages
11. HOW TO INSTALL THE WIRELESS REMOTE
CONTROLLER RECEIVER . . . . . . . . . . . . . .111
REM HLASS for 4-Way Cassette (ASS Type)
. . .111 11-1. Installing the Receiver Unit 11-2. Accessories 11-3. Wiring the Receiver Unit 11-4. Precautions on Simultaneous Installation of
Wired Remote Controller and Wireless Remote Controller
11-5. How to use the Test Run Setting
REM HLACS for Ceiling Mounted (ACS Type)
. . .114 11-6. Installing the Receiver Unit 11-7. Accessories Supplied with Unit 11-8. Wiring the Receiver Unit 11-9. Precautions on Simultaneous Installation of
Wired Remote Controller and Wireless Remote Controller
11-10. Ho w to Use the Test Run Setting
REM HLAS2BS for 2-Way and High Ceiling
1-Way Type (AS2S, ASBS Type) . . . . . . . . . . .117
11-11. Installing the Display 11-12. Installing the Control Unit 11-13. Installing the Display 11-14. Installing the Control Unit 11-15. Accessories 11-16. Wiring the Receiver Unit 11-17. Precautions on Simultaneous Installation of
Wired Remote Controller and Wireless Remote Controller
11-18. How to Use the Test Run Setting
REM HL for AS1S, ADS, ADPS, AFS, AFNS Type
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
11-19. Accessories Supplied with Separate
Receiver Unit
11-20. Important Information for Installation of
1 Separate Receiver Unit 11-21. How to Install the Separate Receiver Unit 11-22. Wiring the Separate Receiver Unit
11-23. . . .Important Information for Installation of
2 Separate Receiver Units 11-24. Test Run Setting
12. SPECIAL REMARKS . . . . . . . . . . . . . . . . . . .128
DC Fan Tap Change Procedure for 4-Way
Cassete (ASS Type)
13. MARKINGS FOR DIRECTIVE
97/23/EC(PED) . . . . . . . . . . . . . . . . . . . . . . . 129
Page
Page
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 7
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1. GENERAL
This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the indoor and outdoor units and make sure all accessory parts listed are with the system before beginning.
1-1. Tools Required for Installation (not supplied)
1. Standard screwdriver
2. Phillips head screwdriver
3. Knife or wire stripper
4. Tape measure
5. Carpenter’s level
6. Sabre saw or key hole saw
7. Hacksaw
8. Core bits
9. Hammer
10. Drill
11. Tube cutter
12. Tube flaring tool
13. Torque wrench
14. Adjustable wrench
15. Reamer (for deburring)
1-2. Accessories Supplied with Unit
See Tables 1-1 to 1-10.
1-3. Type of Copper Tube and Insulation Material
If you wish to purchase these materials separately from a local source, you will need:
1. Deoxidized annealed copper tube for refrigerant tubing.
2. Foamed polyethylene insulation for copper tubes as required to precise length of tubing. Wall thickness of the insulation should be not less than 8 mm.
3. Use insulated copper wire for field wiring. Wire size varies with the total length of wiring. Refer to
5. Electrical Wiring for details.
1-4. Additional Materials Required for Installation
1. Refrigeration (armored) tape
2. Insulated staples or clamps for connecting wire (See your local codes.)
3. Putty
4. Refrigeration tubing lubricant
5. Clamps or saddles to secure refrigerant tubing
6. Scale for weighing
CAUTION
Check local electrical codes and regulations before obtaining wire. Also, check any specified instructions or limitations.
Table Type
1-1 1-Way Air Discharge Semi-Concealed
1-2 1-Way Air Discharge Semi-Concealed Slim
1-3 2-Way Air Discharge Semi-Concealed
1-4 4-Way Air Discharge Semi-Concealed
1-5 Wall-Mounted
1-6 Ceiling-Mounted
1-7 Concealed-Duct
1-8 Concealed-Duct High Static Pressure
1-9 Floor-Standing & Concealed Floor-Standing
1-10 Outdoor Unit
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 8
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Table 1-1 (1-Way Air Discharge Semi-Concealed)
Table 1-2 (1-Way Air Discharge Semi-Concealed Slim)
Part Name Figure
Q’ty
Remarks
Flare insulator
2
Insulating tape
3
2
Vinyl clamp
8
Hose band
1
Packing
1
Drain insulator
1
Drain hose
1
Installation gauge
8
For gas and liquid tubes
For gas and liquid tubes
For gas and liquid tube flare nuts
For flare insulator
For securing drain hose
For drain joint
For drain joint
For measuring clearance between the unit and ceiling
Special washer
For suspension bolts
1 For securing drain hose
(Black)
(White)
(White)
Part Name Figure
Q’ty
Remarks
Full-scale installation diagram
1
Special washer
8
Flare insulator
2
Insulating tape
2
2
Vinyl clamp
8
Hose band
1
Packing
1
Drain insulator
1
Sealing putty
1
Cable
1
For determining suspension bolt pitch
For temporarily suspending indoor unit from ceiling
For gas and liquid tubes
For gas and liquid tubes
For gas and liquid tube flare nuts
For flare insulator
For secur ing drain hose
For drain joint
For drain joint
For sealing recessed por tion of po
wer supply
Drain hose
1
(Black)
For securing drain hose
Connection cable for fan motor
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 9
10
Table 1-3 (2-Way Air Discharge Semi-Concealed)
Part Name Figure
Q’ty
Remarks
Flare insulator
2
Insulating tape
2
Vinyl clamp
8
Hose band
1
Packing
1
Drain insulator
1
For gas and liquid tubes
For gas and liquid tube flare nuts
For flare insulator and drain insulator
For securing drain hose
For drain joint
F
or drain joint
(White)
Drain hose (L = 25cm)
Special washer
For suspension bolts
For securing drain hose
1
1
4
8
1
1
For sealing recessed portion of power supply
Putty
Installation gauge (Use the packaging side pad.)
M5 × L40
(Black screw, with washer)
Gauge A (Install on tubing side.)
Gauge B (Install on opposite side of tubing.)
For fastening
installation gauges
Table 1-4 (4-Way Air Discharge Semi-Concealed)
Part Name Figure
Q’ty
Remarks
Full-scale installation diagram
1
Flare insulator
2
Insulating tape
2
Hose band
1
Packing
1
Drain insulator
1
Drain hose
1
4
For gas and liquid tubes
For securing drain hose
For drain joint
For dr
ain joint
(White)
Washer
8
For suspension bolts
Screw
Printed on container box
For gas and liquid tube flare nuts
For full-scale installation diagram
For securing drain hose
Table 1-5 (Wall-Mounted)
Part Name
Figure
Q’ty
Remarks
Plastic cover
1
Tapping screw
10
For improved tubing appearance
For fixing the rear panel
Truss-head Phillips 4 × 30 mm
Insulator
1
For insulating flare nut (73 type only)
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 10
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Table 1-6 (Ceiling-Mounted)
Part Name Figure
Q’ty
Remarks
Special washer
4
Drain insulator
1
Flare insulator
2 sets
Insulating tape
2
Vinyl clamp
8
Eyelet
1
Full-scale installation
diagram
1
Drain hose
1
For temporarily suspending indoor unit from ceiling
For drain hose joint
For gas and liquid tube joints
For gas and liquid flare joints
For flare and drain insulator
For pow
er supply inlet
T10
T5
T3
White (heat-resisting)
For drain hose connection
2
Hose band
L140
For main unit + PVC pipe joints
Printed on container box
Table 1-7 (Concealed-Duct)
Part Name Figure
Q’ty
Remarks
8
Flare insulator
2
Insulating tape
2
Drain insulator
1
Hose band
1
Packing
1
Drain hose
1
Sealing putty
1
Vinyl clamp
8
Booster cable*
1
For suspending indoor unit from ceiling
For gas and liquid tubes
For gas and liquid tube flare nuts
For drain hose joint
For securing drain hose
For drain joint
For sealing recessed por tion of power supply
F
or flare and drain insulators
* Booster cable is housed inside the electrical component box.
Washer
Connector for changeover to HT tap.
Use 3/8" for suspending bolts.Field supply for suspending bolts and nuts.
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 11
12
Table 1-8 (Concealed-Duct High Static Pressure)
Part Name Figure
Q’ty
Remarks
Special washer 8
Flare insulator 2
Drain socket 1
Tube connector 1
For suspending indoor unit from ceiling
For gas and liquid tubes
For drain pipe connection
For increasing size of liquid tube from ø6.35 to ø9.52 mm (only for 73 type)
Table 1-9 (Floor-Standing & Concealed Floor-Standing)
Part Name Figure
Q’ty
Remarks
Connection pipe 1
Flare insulator 2
Insulating tape 2
Insulating tape 2
Vinyl clamp
7
Insulating tape (black and long)
1
Drain insulator
1
For connecting gas tubes
For gas and liquid tubes
For gas and liquid tube flare nuts
For gas and liquid tubes
For ends of flare insulator
For drain pipe
For drai
n hose joint
(White)
(Black)
Table 1-10 (Outdoor Unit)
Figure
Q’ty
Tube Discharge Assy
1
Part name
0
1
0
1
1
Instruction manual
paper
hp = horsepower
04 Model
(4 hp)
05 Model
(5 hp)
06 Model
(6 hp)
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 12
13
Table 1-13 Indoor Unit Tubing Connection (1, 2...
n–1
)
(mm)
ø15.88
ø9.52
Unit: mm
ø6.35
ø12.7
Gas tubing
(mm)
Liquid tubing
Indoor unit type 22 28 36 56 73 106 140
ø9.52
ø15.88
ø9.52
ø12.7
(mm)
(mm)
7.1
(2.5 hp)
7.1
(
2.5
hp)
15.5
(6 hp)
Below kW
Over kW
Total capacity after distribution
Tubing size
Gas tubing
Liquid tubing
hp = horsepower
Unit: mm
1-5. Tubing Size
Table 1-11 Main Tubing Size (LA)
ø19.05
6
Unit: mm
15.5
14.0
5
ø9.52
ø15.88
4
11.2
kW
System horsepower
Gas tubing (mm)
Liquid tubing (mm)
Table 1-12 Main Tubing Size After Distribution (LB, LC...)
Note: In case the total capacity of connected indoor units exceeds the total capacity of the outdoor units, select the main
tubing size for the total capacity of the outdoor units.
Note: When only one indoor unit is connected to a 6-hp outdoor unit, connect ø19.05 gas tubing up to just before the indoor
unit, then use a socket or similar device (field supply) to change the tube diameter to ø15.88 and connect the gas tube to the indoor unit.
Material O
Copper tubing
Outer diameter 6.35 9.52 12.7 15.88
Wall thickness 0.8 0.8 0.8 1.0
1.0
19.05
Table 1-15 Required Copper Tubing Dimensions Unit: mm
Gas tubing size (mm)
90°
elbow
45°
elbow
U-shape tube bend (R60 100
mm)
Trap bend
12.7
0.30
0.23
0.90
2.30
15.88
0.35
0.26
1.05
2.80
19.05
0.42
0.32
1.26
3.20
Y-branch distribution joint Equivalent length conversion not needed.
Ball valve for service Equivalent length conv
ersion not needed.
1-6. Straight Equivalent Length of Joints
Design the tubing system by referring to the following table for the straight equivalent length of joints.
Table 1-14 Straight Equivalent Length of Joints
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 13
14
1-7. Additional Refrigerant Charge
Additional refrigerant charge amount is calculated from the liquid tubing total length as follows.
Table 1-16 Amount of Refrigerant Charge Per Meter, According to Liquid Tubing Size
Liquid tubing size Amount of refrigerant
charge/m (g/m)
ø6.35 26
ø9.52 56
Required amount of charge = (Amount of refrigerant charge per meter of each size of liquid tube × its tube length) + (...) + (...)
*Always charge accurately using a scale for weighing.
Table 1-17 Refrigerant Charge Amount at Shipment (for outdoor unit)
1-8. System Limitations
Table 1-18 System Limitations
Number of max. connectable indoor units
Outdoor units (Type)
04 05 06
6 8 9
Max. allowable indoor/outdoor capacity ratio
50 – 130%
Heat pump unit
AES04MMIH
3.5
AES05MMIH
3.5
AES06MMIH
3.5
(kg)
1-9. Tubing Length
Table 1-19 Ranges that Apply to Refrigerant Tubing Lengths and to Differences in Installation Heights
R410A distribution joint DDVI16 (for indoor unit)
Note: Do not use commercially available T-joints for the liquid tubing.
H2
LD
L1 L2
LCLB
LA
* Be sure to use special R410A distribution joints (DDVI: purchased separately)
for outdoor unit connections and tubing branches.
Main tube of unit
1st branch
Unit distribution tube
1
2 3
n-1
n
L3
H1
Items Marks Contents Length (m)
L1 Max. tubing length
Actual length
150
Equivalent length
175
L (L2 – L3)
Difference between max. length and min.
40
length from the No.1 distribution joint
1, 2~ n
Max. length of each distribution tube 30
1
+2+~
n–1
Total max. tubing length including length of
200
each distribution tube (only liquid tubing)
H1
When outdoor unit is installed higher than indoor unit
50
When outdoor unit is installed lower than indoor unit 40
H2 Max. difference between indoor units
15
L = Len
g
th, H = Height
Allowable tubing length
>
>
Allowable elevation differenc
e
>
>
>
>
>
>
+L1
Select the installation location so that the length and size of refrigerant tubing are within the allowable range shown in the figure below.
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 14
15
WARNING
Always check the gas den­sity limit for the room in which the unit is installed.
1-10. Check of Limit Density
When installing an air conditioner in a room, it is neces­sary to ensure that even if the refrigerant gas acciden­tally leaks out, its density does not exceed the limit level for that room.
If the density could exceed the limit level, it is neces­sary to provide an opening between the unit and the adjacent room, or to install mechanical ventilation which is interlocked with the leak detector.
(Total refrigerant charged amount: kg)
(Min. indoor volume where the indoor unit is installed: m3)
<
Limit density 0.3 (kg/m3)
The limit density of refrigerant which is used in this unit is 0.3 kg/m3(ISO 5149).
The shipped outdoor unit comes charged with the amount of refrigerant fixed for each type, so add it to the amount that is charged in the field. (For the refriger­ant charge amount at shipment, refer to the unit’s nameplate.)
1-11. Installing Distribution Joint
(1) Refer to “HOW TO ATTACH DISTRIBUTION
JOINT” enclosed with the optional distribution joint kit (DDVI16).
(2) In order to prevent accumulation of refrigerant oil in
stopped units, if the main tubing is horizontal then each branch tubing length should be at an angle that is greater than horizontal. If the main tubing is verti­cal, provide a raised starting portion for each branch.
(3) If there are height differences between indoor units
or if branch tubing that follows a distribution joint is connected to only 1 unit, a trap or ball valve must be added to that distribution joint. (When adding the ball valve, locate it within 40 cm of the distribution joint.) (Consult with ARGO separately concerning the ball valve.)
If a trap or ball valve is not added, do not operate the system before repairs to a malfunctioning unit are completed. (The refrigerant oil sent through the tubing to the malfunctioning unit will accumulate and may damage the compressor.)
Minimum indoor volume & floor area as against the amount of refrigerant is roughly as given in the follow­ing table.
40.5
54.0
20 30 40 50 60 70 80 kg
67.5
81.0
94.5
108.0
121.5
135.0
148.5
162.0
175.5
189.0
202.5
216.0
229.5
243.0
256.5
270.0
m
2
m
3
Total amount of refrigerant
Min. indoor floor area
(when the ceiling is 2.7 m high)
Min. indoor volume
Range below the density limit of
0.3 kg/m
3
(Countermeasures not needed)
Range above the density limit of
0.3 kg/m
3
(Countermeasures needed)
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
15 to 30°
B
A
B
A
Tube branching methods (horizontal use)
Arrow view
Horizontal line
View as seen from arrow
Ball valve
(BV: purchased
separately)
Main tubing
Types of vertical trap specifications
(If only 1 unit is connected, a ball valve is also needed on this side.)
Indoor unit (1)
(When not using ball valve)
(When using ball valve)
Branch tubing is directed upward.
(Each unit is connected to tubing that is either level or is directed downward.)
Main tubing
Indoor unit
More than 20 cm
Indoor unit (more than 2 units)
Horizontal
Indoor unit is directed downward
CAUTION
Pay special attention to any location, such as a basement, etc., where leaking refrigerant can accumulate, since refrig­erant gas is heavier than air.
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 15
16
DDVI16 Use: For indoor unit (Capacity after distribution joint is 22.4 kW or less.)
Table 1-21 Dimension for Connections of Each Part
Unit: mm
210 55
145
135
185
83
103
F
HG
F
F
G H
GH
J
J
J
F
F
Insulator
Insulator
Gas tube Liquid tube
Example: (F below indicates inner diameter. below indicates outer diameter.)
F
F
H
H
H
50
I
I
I
• When creating a tube of diameter G, use a tube cutter and cut between F and H. Cut at a point as close to H as possible.
Position A B C D E F G H I J
Dimension ø19.05 ø15.88 ø12.7 ø9.52 ø6.35
1-12. Optional Distribution Joint Kit
See the installation instructions packaged with the distribution joint kit for the installation procedure.
Table 1-20
Model name Cooling capacity after distribution Remarks
DDVI16 22.4 kW or less For indoor unit
1-13. Optional Ball Valve Kit
Table 1-22
1. Because the diameter of this ball valve is approximately the same as the inner diameter of the connecting cop­per tube, correction for pressure loss is not necessary.
2. Airtightness must be 3.6 MPa or more.
It is recommended that the ball valve is installed at each outdoor unit (gas tube and liquid tube), in order to prevent refrigerant from being released into the atmosphere if the outdoor unit is eventually replaced.
NOTE
Model No.
Gas tube Liquid tube
BV-RXP160AG 15.88
BV-RXP56AG 12.7
9.52
6.35
Valve connecting tube size (mm) Indoor unit where used
16.0 kW or less
5.6 kW or less
Total capacity of indoor units after the valve
A
E
D
C
Service port
30˚
Insulator
(divided in 2)
ø6.35 (1/4") ø9.52 (3/8") ø12.7 (1/2") ø15.88 (5/8")
A
BCD
E
72 76 89
108
42 42 42 51
54 54 58 68
16 16 20 22
44 44 51 56
Type with flare nut at each end
Dimensions
Size
Figure
Dimensions
Unit: mm
Note: Install the service port so that it faces the extension side.
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 16
17
Ball Valve Installation (for refrigerant R410A only)
Check the size of the ball valve set you separately purchased.
1. Installing the ball valve
(1) If the ball valve is to be installed for indoor unit
extension, or near an indoor unit, install it so that the service port faces the indoor unit side. (This facilitates indoor unit leak testing and vacu­um procedures.) Install the ball valve as close as possible to the distribution joint.
CAUTION
This ball valve is for use only in systems that utilize refrigerant R410A. The ser­vice port connection size is ø7.94. The face-to-face dis­tance between the ø12.7 or ø15.88 flare nuts is 26 mm or 29 mm, respectively. Be sure to use only the supplied flare nuts. Be careful to use the correct tools and materials.
2. Flare nut tightening
The flare nut on the service port side is fully tight­ened. Recommended tightening torque is (8~10 N·m).
If the valve is used for extension, it can be used as-is. In all other cases, use 2 monkey wrenches in combination to loosen the flare nut.
Outdoor unit
Indoor
Indoor unit
Service port
Ball valve
Outdoor
Indoor unit extension
Model name Size
BV-RXP56AG ø6.35 • ø12.7
BV-RXP160AG ø9.52 • ø15.88
Service port
Fully tightened (this side only)
Plug (this side only)
Cool with damp shopcloth or other means when heating brazed plug with torch.
Service port Tightening torque (8~10 N
m)
Valve cap Tightening torque (19~21 N
m)
These valves are flare-nut type.
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 17
18
1-14. Recommended Location of Ball Valves
Select a valve location that allows service to be easily provided for each unit or each refrigerant system.
(1) When adding ball valve for indoor unit
Outdoor unit
Distribution tube
Distribution joint
Main tube
Ball valve (for extension)
Less than 40 cm
Indoor unit for extension
Distribution tube
Main tube
Ball valve (for extension)
Indoor unit for extension
3. Opening and closing the valve
This valve is open at the time of shipment from the factory. If the valve is used for extension, be sure to close it.
4. Installing thermal insulation
The thermal insulation used for a flare-nut type valve is in the form of a bag. When the valve is used for extension, it can be used as-is. If the valve is used for any other purpose, use a box cut­ter or similar tool to cut away the part shown in the figure at right. The insulation is divided into 2 parts. After per­forming the leak test, use vinyl tape or other means to temporarily fasten the 2 parts together. Then carry out final finishing.
Valve opened
Spindle
Valve closed
Spindle
Notch
Insulator
1. Location: Install the ball valve at the distribution tube (not main tube).
2. Installation requirements
• Be sure to install the ball valve up-grade to prevent the inadvertent flow of oil.
• Install the ball valve at the shortest distance (within 40 cm) from the main tube. If the diameter of the ball valve is smaller than that of the main tube, use a reducer or the like to reduce the size of the tubing at that location.
• Select a place where it is easy to operate, using careful consideration of the location in advance.
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 18
19
1-15. Example of Tubing Size Selection and Refrigerant Charge Amount
Additional refrigerant charging
Based on the values in Tables 1-11, 1-12, 1-13 and 1-16, use the liquid tubing size and length, and calculate the amount of additional refrigerant charge using the formula below.
= [56 × (a) + 26 × (b)] × 10
–3
(a): Liquid tubing Total length of ø9.52 (m) (b): Liquid tubing Total length of ø6.35 (m)
Charging procedure
Be sure to charge with R410A refrigerant in liquid form.
1. After performing a vacuum, charge with refrigerant from the liquid tubing side. At this time, all valves must be in the “fully closed” position.
2. If it was not possible to charge the designated amount, operate the system in Cooling mode while charging with refrigerant from the gas tubing side. (This is performed at the time of the test run. For this, all valves must be in the “fully open” position.) Charge with R410A refrigerant in liquid form. With R410A refrigerant, charge while adjusting the amount being fed a little at a time in order to prevent liquid refrigerant from backing up.
After charging is completed, turn all valves to the “fully open” position.
Replace the tubing covers as they were before.
Required additional refrigerant charge (kg)
CAUTION
1. R410A additional charging absolutely must be done through liquid charging.
2. The R410A refrigerant cylinder has a gray base color, and the top part is pink.
3. The R410A refrigerant cylinder includes a siphon tube. Check that the siphon tube is present. (This is indicated on the label at the top of the cylinder.)
4. Due to differences in the refrigerant, pressure, and refrigerant oil involved in installation, it is not possible in some cases to use the same tools for R22 and for R410A.
1
3
4
2
Tightening torque for valve stem cap: 19~21 N·m
Tightening torque for valve stem cap: 28~32 N·m
Tightening torque: 34~42 N·m
Tightening torque: 68~82 N·m
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 19
20
Checking of limit density
Density limit is determined on the basis of the size of a room using an indoor unit of minimum capacity. For instance, when an indoor unit is used in a room (floor area 7.43 m
2
× ceiling height 2.7 m = room volume
20.06 m3), the graph at right shows that the minimum room volume should be 14.1 m3(floor area 5.2 m2) for refrigerant of 4.238 kg. Accordingly, openings such as louvers are required for this room.
<Determination by calculation>
Overall refrigerant charge amount for the air conditioner: kg
(Minimum room volume for indoor unit: m3)
=
4.238 (kg) + 3.5 (kg) = 0.39 (kg/m
3
) 0.3 (kg/m3)
20.06 (m
3
)
Therefore, openings such as louvers are required for this room.
Obtain charge amount for each tubing size
Note that the charge amounts per 1 meter are different for each liquid tubing size. ø9.52 LA + LB + LC + LD : 65 m × 0.056 kg/m = 3.64 kg ø6.35 1 + 2 + 3 + 4 + 5 : 23 m × 0.026 kg/m = 0.598 kg
Total 4.238 kg
Additional refrigerant charge amount is 4.238 kg.
Be sure to check the limit density for the room in which the indoor unit is installed.
CAUTION
Example of each tubing length
Main tubing Distribution joint tubing
LA = 40 m Indoor side LB = 5 m 1 = 5 m 4 = 6 m LC = 5 m 2 = 5 m 5 = 5 m LD = 15 m 3 = 2 m
LD
L1 L2
LCLB
LA
Main tube of unit
1st branch
model 22 model 28 model 36 model 56
model 73
Unit distribution tube
1
2 3 4
5
Example:
40
35
30
25
20
15
10
5
0
108.0
94.5
81.0
67.5
54.0
40.5
27.0
13.5
0
10 20 30
Total amount of refrigerant
Min. indoor floor area
(when the ceiling is 2.7 m high)
m
2
kg
Range below the density limit of 0.3 kg/m
3
(countermeasures not needed)
Range above the density limit of 0.3 kg/m
3
(countermeasures needed)
m
3
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 20
21
2. SELECTING THE INSTALLATION SITE
2-1. Indoor Unit
AVOID:
areas where leakage of flammable gas may be
expected.
places where large amounts of oil mist exist.
direct sunlight.
locations near heat sources which may affect the
performance of the unit.
locations where external air may enter the room
directly. This may cause “sweating” on the air dis­charge ports, causing them to spray or drip.
locations where the remote controller will be splashed
with water or affected by dampness or humidity.
installing the remote controller behind curtains or fur-
niture.
locations where high-frequency emissions are gener-
ated.
DO:
select an appropriate position from which every cor-
ner of the room can be uniformly cooled.
select a location where the ceiling is strong enough
to support the weight of the unit.
select a location where tubing and drain pipe have
the shortest run to the outdoor unit.
allow room for operation and maintenance as well as
unrestricted air flow around the unit.
install the unit within the maximum elevation differ-
ence above or below the outdoor unit and within a total tubing length (L) from the outdoor unit as detailed in Table 1-19.
allow room for mounting the remote controller about
1m off the floor, in an area that is not in direct sun­light nor in the flow of cool air from the indoor unit.
Air delivery will be degraded if the distance from the floor to the ceiling is greater than 3 m (for ASBS type, greater than 3.5 m).
NOTE
Concealed-Duct Type
4-Way Semi-Concealed Type
1 m
1 m
1 m
1 m
1 m
2-Way,
Wall-Mounted Type
min.15 cm
Front View
min. 15 cm
min. 15 cm
Floor-Standing, Concealed Floor-Standing Type
min.
10 cm
min. 100 cm
min. 10 cm
min. 100 cm
Horizontal view Vertical view
Ceiling-Mounted Type
Side view
min. 25 cm
The rear of the indoor unit can be installed flush against the wall.
min. 50 cm
Air intake
Air discharge
min. 25 cm
Ceiling
Wall
NOTE
Front view
Max. 25 cm
Obstacle
Fig. 2-1
Fig. 2-2
20
cm
20
cm
100
cm
20
cm
100
cm
min. 5 cm
min. 5 cm
min. 1 m
Air intake
Air discharge
Obstacle
Ceiling
Wall
Wall
Side view
Semi-Concealed Type Semi-Concealed Slim Type
1-Way Semi-Concealed & Slim Type
Fig. 2-3
Fig. 2-5
Fig. 2-4
NOTE
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 21
22
2-2. Outdoor Unit
AVOID:
heat sources, exhaust fans, etc. (Fig. 2-6)
damp, humid or uneven locations
DO:
choose a place as cool as possible.
choose a place that is well ventilated and outside
air temperature does not exceed maximum 45°C constantly.
allow enough room around the unit for air intake/
exhaust and possible maintenance. (Fig. 2-7)
use lug bolts or equal to bolt down unit, reducing
vibration and noise.
Installation space
Distance between obstructions and the unit air inlet and outlet must be as shown below.
Fig. 2-6
Fig. 2-8
Fig. 2-9
Out­door unit
Heat source
Hot air
Exhaust fan
Anchor bolts (4 pieces)
In case of multiple installations
provide a solid base (concrete block, 10 × 40 cm
beams or equal), a minimum of 15 cm above ground level to reduce humidity and protect the unit against possible water damage and decreased ser­vice life. (Fig. 2-9)
use lug bolts or equal to bolt down unit, reducing
vibration and noise.
*4
*1
*2
*3
*1
More than 1 cm
More than 100 cm
More than 1 cm
Inlet side C
Inlet side More than 20 cm
Outlet side
(field supply)
A
B
(Ground)
Air direction chamber
(Obstruction above unit)
(Obstruction on inlet side)
CAUTION
Concerning inlet-side distance “C” (Fig. 2-7)
The minimum for distance “C” is 15 cm if there are no obstructions on the outlet side (wall *1 side) and *2 or *4 is not present. In all other cases, the minimum for distance “C” is 20 cm.
If the unit is installed with the outlet side facing wall *1, then there must be no obstruc-
tions on 2 of the remaining 3 sides: *2, *3, *4.
If wall *1 is on the outlet side (Fig. 2-7), or if obstructions are present on all 3 sides *2,
*3, and *4 (Fig. 2-7), then the minimum distance for “A” and “B” is 2 m (Fig. 2-9). Even if there is no wall on the outlet side, a minimum of 100 cm is required.
Fig. 2-7
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 22
23
Fig. 2-10
Fig. 2-11
Fig. 2-12
2-3. Air Discharge Chamber for Top Discharge
Be sure to install an air discharge chamber in the field when:
it is difficult to keep a space of min. 50 cm between
the air discharge outlet and an obstacle.
the air discharge outlet is facing a sidewalk and
discharged hot air may annoy passers-by. Refer to Fig. 2-10.
2-4. Installing the Unit in Heavy Snow Areas
In locations with strong wind, snow-proof ducting should be fitted and direct exposure to the wind should be avoided as much as possible.
Countermeasures against snow and wind
In regions with snow and strong wind, the following problems may occur when the outdoor unit is not pro­vided with a platform and snow-proof ducting:
a) The outdoor fan may not run and damage to the
unit may occur. b) There may be no air flow. c) The tubing may freeze and burst. d) The condenser pressure may drop because of
strong wind, and the indoor unit may freeze.
2-5. Precautions for Installation in Heavy Snow
Areas
(1) The platform should be higher than the max. snow
depth. (Fig. 2-11)
(2) The 2 anchoring feet of the outdoor unit should be
used for the platform, and the platform should be installed beneath the air intake side of outdoor unit.
(3) The platform foundation must be firm and the unit
must be secured with anchor bolts.
(4) In case of installation on a roof subject to strong
wind, countermeasures must be taken to prevent the unit from being blown over.
Air discharge
In regions with significant snowfall, the outdoor unit should be provided with a platform and snow-proof duct.
Without snow­proof ducting (Low platform)
With snow­proof ducting (High platform)
Outdoor
Duct
Air
Unit
Intake
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 23
24
2-6. Dimensions of Air-Discharge Chamber Reference diagram for air-discharge chamber (field supply) For AES04/05/06MMIH
24029.5
29.5
35537317 70
Rectangular hole
Rectangular hole
Rectangular hole
Rectangular hole
300
2
1
4
3
240
35317537 70
54425 25
569
1090
997
250
250
310250
Unit: mm
1 Unit front, air discharge chamber
2 Unit left side, air discharge chamber
3 Unit light side, air discharge chamber
4 Reinforcement brackets, 4 locations
110660170
13
13
340
405
380
1015
2020
13
68
544
300
Wind
direction
Wind direction
940
18
1230
Wind direction
Wind direction
Wind direction
Wind direction
300
108997
Wind direction
Wind direction
Unit: mm
2-7. Dimensions of Outdoor Unit with Air-Discharge Chamber (field supply) For AES04/05/06MMIH
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 24
25
More than 2000
More than 400
More than 1500
Installation with intakes facing outletsInstallation with intakes facing
intakes or outlets facing outlets
More than 400
More than 300
More than 300
More than 200
Min. 1000
Min. 200
The front and both sides must remain open.
Installation in front-rear rows
The front and top must remain open. The obstacles must be no taller than the height of the outdoor unit.
Installation in lateral rows
(2) Multiple-unit installation
The top and both sides must remain open. If there are obstacles to the front and rear of the outdoor unit, the obstacle at either the front or rear must be no taller than the height of the outdoor unit.
(1) Single-unit installation
If an air discharge chamber is used, the space shown below must be secured around the outdoor unit. If the unit is used without the required space, a protective device may activate, preventing the unit from operating.
Required space around outdoor unit
CAUTION
CAUTION
CAUTION
Unit: mm
Unit: mm
Unit: mm
Reference for air-discharge chamber (field supply) Required space around outdoor unit For AES04/05/06MMIH
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 25
26
444
645
233
732
388
1209
2
3
302
101
233
732
46
1209
764
1
4
150
450
500
20
338
500
41
730
778
16
95
500
Fastened by screws at 13 locations
Fastened by screws at 3 locations (also on reverse side)
Fastened by screw at 1 location (also on reverse side)
Unit anchor hole
(7 – ø 7 hole)
2-8. Dimensions of Snow Ducting Reference diagram for snow-proof vents (field supply) For AES04/05/06MMIH
Unit: mm
1 Unit top, snow-proof vent
2 Unit left side
3 Unit right side
4 Unit reverse side
5 Unit reverse side
6 Unit sides, reinforcement brackets for snow-proof vent
302
732
Wind direction
Wind direction
Wind direction
Wind direction
Wind direction
Wind direction
1230
1209
940
632
405
380 1015
2020
764
645
179
2-9. Dimensions of Outdoor Unit with Snow-Proof Vents (field supply) For AES04/05/06MMIH
Unit: mm
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 26
27
Unit: mm
Reference diagram for snow-proof vents – 1
Space requirements for setting – (1) AES04/05/06MMIH
Outdoor unit
MN
AES04/05/06MMIH
1000 1000
Outdoor unit
AES04/05/06MMIH
HI J
500 300 1000
Min. I Min. I
Min. M
Min. N
Min. H
Min. J
(1) Single-unit installation
(2) Multiple-unit installation (2 or more units)
Top is open:
Top is blocked by an obstacle:
[Obstacle to the front of unit]
Outdoor unit
AES04/05/06MMIH
AB DCEFG
150
150
Outdoor unit
K
L
AES04/05/06MMIH
500 150
200300 300 150 200
Min. C
Min. E
Min. F
Min. E Min. E
Min. L
Min. B
Min. A
Min. D
Min. K
Min. G
[Obstacle to the rear of unit]
(1) Single-unit installation
(3) Multiple-unit installation (2 or more units)
Top is open:
Note: In cases 2 and 3 the height of the obstacle
must be no taller than the height of the outdoor unit.
Top is blocked by an obstacle:
(2) Obstacles on both sides
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 27
28
Reference diagram for snow-proof vents – 2
Space requirements for setting – (2) AES04/05/06MMIH
Outdoor unit
AES04/05/06MMIH
OP
1000 150
Min. 300
Min. 300
Min. 1000 Min. 200
Min. 1500 Min. 2000
0
Min. 300
Min. 1000
Min. 200
Q
Q
Min. P
Min. O
(1) Single-unit installation
(2) Obstacles on both sides
[Installation in front-rear rows]
[Obstacles to the front and rear of unit]
The top and both sides must remain open. Either the obstacle to the front or the obstacle to the rear must be no taller than the height of the outdoor unit.
Dimension Q If a snow protection duct is
attached after the unit is
installed, verify that dimension Q is 500 mm or more.
Dimension Q If a snow protection duct is
attached after the unit is installed, verify that dimension Q is 500 mm or more.
The top and both sides must remain open. Either the obstacle to the front or the obstacle to the rear must be no taller than the height of the outdoor unit.
Unit: mm
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 28
AS1S
29
3. HOW TO INSTALL THE INDOOR UNIT
1-Way Air Discharge Semi-Concealed Type
(AS1S Type)
3-1. Suspending the Indoor Unit
(1) Follow the diagrams to make the holes in the ceil-
ing. (Figs. 3-1 and 3-2)
(2) Depending on the ceiling type:
Insert suspension bolts as shown in Fig. 3-3
or
Use existing ceiling supports or construct a suitable
support as shown in Fig. 3-4.
Fig. 3-1
Fig. 3-2
Fig. 3-4
Fig. 3-3
4 – 12 × 37 oblong holes
74
74
780 (Ceiling opening dimension)
590
(Ceiling opening dimension)
652 (Suspension bolt pitch)
483
(Suspension bolt pitch)
20
20
Flared refrigerant connection outlet (gas tube)
Flared refrigerant connection outlet (liquid tube)
Power wiring outlet
Suspension lug
Drain outlet
560
268
15
15
100
115
40
287
20
60
30
65
Drain inspection port
Ceiling tiles
Ceiling support
Hole-in-anchor Hole-in-plug
Concrete Insert
Suspension bolt (M10 or 3/8") (field supply)
WARNING
It is important that you use extreme care in supporting the indoor unit from the ceil­ing. Ensure that the ceiling is strong enough to support the weight of the unit. Before hanging the unit, test the strength of each attached suspension bolt.
(3) Cut the ceiling material, if necessary.
(Figs. 3-1 and 3-2)
Unit: mm
Unit: mm
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 29
AS1S
30
Fig. 3-5
Fig. 3-6
Fig. 3-7
Fig. 3-8
177
For fresh air intake (ø125 hole) A
140
Nuts and washers
Suspension bolt
Suspension lug
Upper
Lower
Double nuts
Suspension bolts
Tubing side
Suspension bolts
20
20
74
74
37
5
Ceiling material
If the system requires fresh air to be drawn into the unit, cut and remove the insulation (both externally and inter­nally) at the location shown as in Fig. 3-5.
3-2. Placing the Unit Inside the Ceiling
(1) When placing the unit inside the ceiling, determine
the pitch of the suspension bolts.
Tubing must be laid and connected inside the ceil­ing when suspending the unit. If the ceiling is already constructed, lay the tubing into position for connection to the unit before placing the unit inside the ceiling.
(2) Thread the 3 hexagonal nuts and 2 washers (field
supply) onto each of the the 4 suspension bolts as shown in Fig. 3-6. Use 1 nut and 1 washer for the upper side, and 2 nuts and 1 washer for the lower side, so that the unit will not fall off the suspension lugs.
(3) The distance between the unit and the opening of
the ceiling and the distance between the bottom surface of the ceiling and the bottom surface of the flange of the unit should follow the dimensions given in Figs. 3-7 and 3-8.
A
When making the cuts to the insulation, be careful not to damage the drain pan.
CAUTION
Unit: mm
Unit: mm
Unit: mm
06-065 Mini ECO-i II for ARGO 2/8/06 4:37 PM Page 30
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