Arctic Cat 300 Operator's Manual
2016
OPERATOR’S MANUAL
300
www.arcticcat.com
Do not remove this Operator’s Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety
information.
UNDER
16
!
WARNING
Operating this ATV if you are under
the age of 16 increases your chance
of severe injury or death.
NEVER operate this ATV if you are
under 16.
Your ATV can be hazardous to
operate.
A collision or rollover can occur quickly,
even during routine maneuvers such as
turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, it is important to
understand and follow all of the warnings
contained in this Operator’s Manual and
the labels on your ATV prior to riding.
Keep this Operator’s Manual with this
vehicle at all times. If you lose your manual, contact Arctic Cat for a free replacement. The labels should be considered
permanent parts of the vehicle. If a label
comes off or becomes hard to read, contact
Arctic Cat for a free replacement. Contact
Arctic Cat Inc., Service Department, P.O.
Box 810, Thief River Falls, MN 56701,
for proper registration information.
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY OR DEATH.
For your safety, it is important all operators be properly trained to operate an
ATV. Training is available: U.S. owners,
call 800-887-2887; Canadian owners,
call 613-739-1535.
Pour votre sécurité, il est importante que
tout opérateur est formé correctement pour
opérer un VTT. Un cours d’instruction est
disponible: pour les propriétaires canadiens, composez le 613-739-1535.
Particularly important information is distinguished in this manual by the following notations:
California Proposition 65
!
The Safety Alert Symbol means ATTENTION!
BE ALERT! YOUR SAFETY IS INVOLVED.
WARNING indicates a hazardous situation
which, if not avoided, could result in death or
serious injury.
! WARNING
CAUTION, without the safety alert symbol, is
used to address practices not related to personal
injury.
CAUTION
NOTE:
A NOTE provides key information to make procedures easier or more clear.
! WARNING
This product contains or emits chemicals known to the State of California
to cause cancer and birth defects or other reproductive harm.
1
Foreword
Congratulations and thank you from Arctic Cat Inc. for purchasing an ARCTIC
CAT
®
All-Terrain Vehicle (ATV). Built
with American engineering and manufacturing know-how, it is designed to provide superior ride, comfort, utility, and
dependable service.
You have chosen a quality Arctic Cat
ATV designed and assembled to give
dependable service. Be sure, as the
owner/operator of an Arctic Cat ATV, to
become thoroughly familiar with its basic
operation, maintenance, and storage procedures. Read and understand the entire
Operator’s Manual before operating the
ATV to ensure safe and proper use of
your new Arctic Cat ATV. Always operate the ATV within your level of skill and
current terrain conditions.
This Operator’s Manual is furnished to
ensure that the operator is aware of safe
operating procedures. It also includes
information about the general care and
maintenance of your ATV.
Carefully read the following pages. If
you have any questions regarding this
ATV, contact an authorized Arctic Cat
ATV dealer for assistance. Remember,
only authorized Arctic Cat ATV dealers
have the knowledge and facilities to provide you with the best service possible.
• Know all local, state/provincial riding
laws,
• Respect your ATV,
• Respect the environment, and
• You will gain the respect of others.
We also advise you to strictly follow the
recommended maintenance program as
outlined. This preventive maintenance
program is designed to ensure that all
critical components on this ATV are thoroughly inspected at various intervals.
All information in this manual is based
on the latest product data and specifications available at the time of printing.
Arctic Cat Inc. reserves the right to make
product changes and improvements
which may affect illustrations or explanations without notice.
Some illustrations used in this manual are
used for clarity purposes only and are not
designed to depict actual conditions.
Because Arctic Cat Inc. constantly refines
and improves its products, no retroactive
obligation is incurred.
Arctic Cat and the ATV Safety Institute
recommend that all ATV operators ride the
appropriate-sized ATV according to age.
Protect Your Sport
Parts and Accessories
When in need of replacement parts, oil,
or accessories for your Arctic Cat ATV,
be sure to use only GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSORIES. Only genuine Arctic Cat
parts, oil, and accessories are engineered to meet the standards and
requirements of your Arctic Cat
ATV. For a complete list of accessories, refer to the current Arctic Cat
ATV Accessory Catalog.
To aid in service and maintenance procedures on this ATV, a Service Manual
and an Illustrated Parts Manual are
available through your local Arctic Cat
ATV dealer.
Category
Age
(Years)
Speed
Limitations
(MPH)
NOTES
Y- 1 2 +
12 or
Older
15 - Limited
30 - Maximum
Operate
Under Adult
Supervision
T- 1 4
14 or
Older
20 - Limited
30 - Limited
38 - Maximum
Operate
Under Adult
Supervision
G & S
16 or
Older
According to
Local Regula-
tions
—
2
Table of Contents
Foreword .................................................. 1
Parts and Accessories............................ 1
DIVISION I - SAFETY
ATV Safety Alert ...................................... 4
Rider Training Course ............................. 5
Hangtag & Warning Information ............ 6
Warning Labels........................................ 7
Warnings ............................................. 9-15
Prevention......................................... 16-19
Safe Riding Clothing and Gear........... 16
Condition of the ATV........................... 17
First Aid and Survival ......................... 18
Active Riding ......................................... 20
Sound Judgment .............................. 21-23
Environment ....................................... 21
Those Around You .............................. 22
Equipment .......................................... 22
Load Capacity Ratings Chart ............. 22
Personal Choices ............................... 23
Supervision............................................ 25
Taking Responsibility.......................... 25
Inexperienced Riders........................ 25
Experienced Riders .......................... 25
DIVISION II OPERATION/
MAINTENANCE
ATV Specifications ................................ 26
Location of Parts and Controls................. 27
ATV Operation .................................. 28-36
Basic Operating Maneuvers ............... 28
Starting the Engine ............................. 28
Starting A Cold Engine ....................... 28
Handling the ATV (Active Riding
Techniques) ........................................ 30
Tips..................................................... 35
General Information ......................... 37-44
Control Locations and Functions ........ 37
Speedometer/LCD/Indicator Lights .... 40
Carburetor Float Bowl Drain ............... 41
Oil Level Inspection Window............... 41
Seat Latch .......................................... 41
Safety Flag Bracket ............................ 42
Rack Loading (Front and Rear)............... 42
Trailering and Towing .......................... 42
Transporting ATV ................................ 42
Gasoline-Oil-Lubricant........................ 43
Engine Break-In.................................. 44
Burnishing Brake Pads ....................... 44
General Maintenance .......................45-57
Maintenance Schedule ....................... 45
Cooling System .................................. 46
Shock Absorbers ................................ 46
General Lubrication ............................ 47
Hydraulic Brakes................................. 48
Brake Fluid........................................ 49
Brake Hoses ..................................... 49
Brake Pads ....................................... 49
Brake Lever Lock .............................. 49
Gas/Vent Hoses.................................. 49
Protective Rubber Boots..................... 49
Battery ................................................ 50
Spark Plug .......................................... 53
Engine Idle RPM Adjustment.............. 53
Throttle Cable Adjustment .................. 53
Air Filter (V-Belt Housing)................... 53
Air Filter (Engine)................................ 54
Air Filter Housing Drain Tube.............. 55
Tires.................................................... 55
Wheels................................................ 56
Muffler/Spark Arrester ........................ 56
Light Bulb Replacement ..................... 56
Fuses.................................................. 57
Tools ................................................... 57
Preparation for Storage ........................ 58
Preparation after Storage ..................... 59
Limited Warranty ................................... 60
Warranty Procedure/Owner
Responsibility.................................... 61
Arctic Cat ATV Emission Control
Warranty Statement........................... 62
U.S. EPA Emission Control Statement/
Warranty Coverage - ATV (U.S. Only) ...63
Arctic Cat Emission Control System
Limited Warranty ............................... 64
Change of Address, Ownership, or
Warranty Transfer.............................. 65
Maintenance Record ............................. 67
Declaration of Conformity .................... 68
Identification Numbers Record ................
Inside back cover
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
3
DIVISION I - SAFETY
An ATV Is Not A Toy And Can Be
Hazardous To Operate.
• Always go slowly and be extra careful
when operating on unfamiliar terrain.
Always be alert to changing terrain
conditions when operating the ATV.
• Never operate on excessively rough,
slippery, or loose terrain.
• Always follow proper procedures for
turning as described in this manual.
Practice turning at slow speeds before
attempting to turn at faster speeds. Do
not turn at excessive speed.
• Always have the ATV checked by an
authorized Arctic Cat ATV dealer if it
has been involved in an accident.
• Never operate the ATV on hills too
steep for the ATV or for your abilities.
Practice on smaller hills before
attempting larger hills.
• Always follow proper procedures for
climbing hills as described in this
manual. Check the terrain carefully
before you start up any hill. Never
climb hills with slippery or loose surfaces. Shift your weight forward.
Never open the throttle suddenly or
make sudden gear changes. Never go
over the top of any hill at high speed.
• Always follow proper procedures for
going down hills and for braking on
hills as described in this manual.
Check the terrain carefully before you
start down any hill. Shift your weight
backward. Never go down a hill at
high speed. Avoid going down a hill
at an angle which would cause the
ATV to lean sharply to one side. Go
straight down the hill where possible.
• Always follow proper procedures for
crossing the side of a hill as
described in this manual. Avoid hills
with slippery or loose surfaces. Shift
your weight to the uphill side of the
ATV. Never attempt to turn the ATV
around on any hill until you have
mastered the turning techniques
described in this manual on level
ground. Avoid crossing the side of a
steep hill if possible.
• Always use proper procedures if you
stall or roll backward when climbing a
hill. To avoid stalling, maintain a
steady speed when climbing a hill. If
you stall or roll backwards, follow the
special procedure for braking
described in this manual. Dismount
on the uphill side or to either side if
pointed straight uphill. Turn the ATV
around and mount following the procedure described in this manual.
• Always check for obstacles before
operating in a new area. Never
attempt to operate over large obstacles, such as large rocks or fallen
trees. Always follow proper procedures when operating over obstacles
as described in this manual.
• Always be careful of skidding or sliding. On slippery surfaces, such as
ice, go slowly and be very cautious in
order to reduce the chance of skidding or sliding out of control.
• Never operate an ATV in fast flowing
water or in water deeper than the
footrests. Remember that wet brakes
may have reduced stopping capability. Test your brakes after leaving
water. If necessary, apply them lightly
several times to let friction dry out the
pads.
• Always be sure there are no obstacles or people behind you when you
operate in reverse. When it is safe to
proceed in reverse, go slowly. Avoid
turning at sharp angles in reverse.
• Always use the size and type tires
specified in this manual. Always
maintain proper tire pressure as
described in this manual.
• Never improperly install or improperly
use accessories on this ATV.
• Never install a twist grip throttle on
this ATV.
• Never exceed the stated load capacity for an ATV. Cargo should be properly distributed and securely
attached. Reduce speed and follow
instructions in this manual for carrying cargo or pulling a trailer and allow
greater distance for braking.
• No one under the age of 16 should
operate this ATV. Some operators at
the age of 16 may not be able to
operate an ATV safely. Parents
should supervise the use of the ATV
at all times. Parents should permit
continued use only if they determine
that the operator has the ability to
operate the ATV safely.
FOR MORE INFORMATION
ABOUT ATV SAFETY, call the ATV
Safety Institute at 1-800-887-2887
(U.S.) or 1-613-739-1535 (Canada).
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
4
ATV Safety Alert
The Consumer Product Safety Commission has concluded that ALL-TERRAIN
VEHICLES (ATV’s) may present a risk
of DEATH or SEVERE INJURY in certain circumstances. Accidents may occur
for many reasons:
*** Over 2282 people, including many
children, have died in accidents
associated with ATV’s since 2008.
*** Many people have become severely
paralyzed or suffered severe internal
injuries as a result of accidents associated with ATV’s.
*** Every month thousands of people
are treated in hospital emergency
rooms for injuries received while
riding an ATV.
You should be aware that AN ATV IS
NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles
differently from other vehicles, including
motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and
driving on hills and over obstacles, if you
fail to take proper precautions.
TO AVOID DEATH OR
SEVERE PERSONAL
INJURY:
*Always read the Operator’s Manual
carefully and follow the operating
procedures described. Pay special
attention to the warnings contained
in the manual and on all labels.
* Never
operate an ATV without
proper instruction. Take a training
course.
*Always
follow these age recommen-
dations:
• A Y-12+ is intended for use by children age 12 or older, and a T-14 is
intended for use by an operator age
14 or older.
• A child under 16 years old should
never
operate an ATV without adult
supervision. Children need to be
observed carefully because not all
children have the strength, size,
skills, or judgment to operate an ATV
safely.
* Never carry a passenger on an ATV.
Carrying a passenger may upset the
balance of the ATV and may cause it
to go out of control.
*Always
avoid paved surfaces.
ATV’s are not designed to be used
on paved surfaces and may seriously
affect handling and control.
* Never
operate an ATV on a public
road, even a dirt or gravel one,
because you may not be able to
avoid colliding with other vehicles.
Also, operating an ATV on a public
road may be against the law.
* Never
operate an ATV without an
approved motorcycle helmet, eye
protection, boots, gloves, long pants,
and a long-sleeved shirt or jacket.
* Never
consume alcohol or drugs
before or while operating an ATV.
* Never
operate an ATV at excessive
speeds. Go at a speed which is
proper for the terrain, visibility conditions, and your experience.
* Never
attempt to do wheelies,
jumps, or other stunts.
*Always
be careful when operating
an ATV, especially when approaching hills, turns, and obstacles and
when operating on unfamiliar or
rough terrain.
* Never
lend the ATV to anyone who
has not taken a training course or
has not been driving an ATV for at
least a year.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
5
Rider Training Course
Arctic Cat sponsors a free Rider Training
Course to teach ATV riding skills or to
reinforce current riding skills. First-time
purchasers without any previous ATV
riding experience will receive a $100.00
coupon from Arctic Cat through the
SVIA/ASI after completing the training
course (U.S. owners only, one incentive,
and free rider training courses for appropriate immediate family members per
ATV purchase). See an authorized Arctic
Cat ATV dealer for details or call (800)
887-2887 for training course information.
In Canada, the Canada Safety Council
(CSC) provides an ATV Rider’s Course
to teach safe ATV operating skills. They
also provide a special ATV Rider’s
Course for children under 14 years of age
with parental supervision. Call the CSC
at 1-613-739-1535 ext. 227 for more
details. Also available is a bilingual computer-based safety training program on a
CD-ROM from CATV - call toll-free at
1-877-470-2288.
Au canada, le conseil canadien de la
sécurité (CSC) offre un cours de conduite
de VTT pour enseigner les habiletés
d’opération sécuritaires de VTT. Un
cours spécial de conduite de VTT est
également offert aux enfants de moins de
14 ans avec la surveillance d’un parent.
Communiquez avec le CSC en composant le: 1-613-739-1535, poste 227
pour de plus amples informations. Un
programme de formation bilingue informatisé sur la sécurité est aussi disponible
sur disque optique compact par CATV;
composez sans frais le: 1-877-470-2288.
FOR MORE INFORMATION
ABOUT ATV SAFETY, in the U.S.,
call the Consumer Product Safety
Commission at (800) 638-2772 or the
ATV Distibutors’ Safety Hotline at
(800) 852-5344 or in Canada, call the
Canada Safety Council at 1-613-7391535 ext. 227.
Visit the Arctic Cat Inc. website at
www.arcticcat.com for additional product information.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
6
Hangtag & Warning Information
This Arctic Cat ATV comes with a hangtag and several labels containing important safety information. Anyone who rides
the ATV should read and understand this
information before riding.
The labels should be considered as permanent parts of the ATV. If a label comes
off or becomes hard to read, contact your
Arctic Cat ATV dealer for a replacement.
Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant
de autorisé VTT Arctic Cat pour le numéro de pièce 2436-149.
2258-133
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
7
Warning Labels
KM152D
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
8
Warnings
! WARNING
POTENTIAL HAZARD
Operating this ATV without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know how to
operate the ATV properly in different situations and on different types of terrain.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete the certified training
course offered. They should then regularly practice the skills learned in the course
and the operating techniques described in this Operator’s Manual.
For more information about the training course, contact an authorized Arctic Cat
ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).
! WARNING
POTENTIAL HAZARD
Allowing anyone under age 16 to operate this ATV.
WHAT CAN HAPPEN
Use of an ATV by children can lead to severe injury or death of the child.
Children under the age of 16 may not have the skills, abilities, or judgment needed
to operate the ATV safely and may be involved in a serious accident.
HOW TO AVOID THE HAZARD
A child under 16 should never operate this ATV.
! WARNING
POTENTIAL HAZARD
Carrying a passenger on this ATV.
WHAT CAN HAPPEN
Greatly reduces your ability to balance and control this
AT V.
Could cause an accident, resulting in injury or death to
you and/or your passenger.
HOW TO AVOID THE HAZARD
Never carry a passenger. The long seat is to allow the
operator to shift positions as needed during operation. It is not for carrying passengers.
! WARNING
POTENTIAL HAZARD
Operating this ATV on public streets, roads, or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THE HAZARD
Never operate this ATV on any public street, road, or
highway, even a dirt or gravel one.
In many states it is illegal to operate an ATV on public
streets, roads, or highways.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
9
! WARNING
POTENTIAL HAZARD
Operating this ATV on paved surfaces.
WHAT CAN HAPPEN
The ATV’s tires are designed for off-road use only, not
for use on pavement. Paved surfaces may seriously
affect handling and control of the ATV and may cause
the ATV to go out of control.
HOW TO AVOID THE HAZARD
Whenever possible, avoid operating the ATV on any paved surfaces including sidewalks, driveways, parking lots, and streets. If operating on paved surfaces is
unavoidable, travel slowly (less than 10 MPH) and avoid sudden turns and stops.
! WARNING
POTENTIAL HAZARD
Operating this ATV without wearing an approved helmet,
eye protection, and protective clothing.
WHAT CAN HAPPEN
Operating without an approved helmet increases your
chances of a severe head injury or death in the event of
an accident.
Operating without eye protection can result in an accident and increases your chances of a severe injury in
the event of an accident.
Operating without protective clothing increases your
chances of severe injury in the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fits properly.
You should also wear: Eye protection (goggles or face shield)
Gloves
Boots
Long sleeved shirt or jacket
Long pants
! WARNING
POTENTIAL HAZARD
Operating on steep hills.
WHAT CAN HAPPEN
The ATV can overturn more easily on steep hills than
on level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate the ATV on hills too steep for the ATV or
for your abilities.
Practice on smaller hills before attempting larger hills.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
10
! WARNING
POTENTIAL HAZARD
Operating this ATV after or while consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment.
Could cause you to react more slowly.
Could affect your balance and perception.
Could result in an accident.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while driving this ATV.
! WARNING
POTENTIAL HAZARD
Operating this ATV at excessive speeds.
WHAT CAN HAPPEN
Increases your chances of losing control of the ATV, which can result in an accident.
HOW TO AVOID THE HAZARD
Always ride at a speed that is proper for the terrain, visibility and operating conditions, and your experience.
! WARNING
POTENTIAL HAZARD
Attempting wheelies, jumps, and other stunts.
WHAT CAN HAPPEN
Increases the chance of an accident including a rollover.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or jumps.
Don’t try to show off.
! WARNING
POTENTIAL HAZARD
Failure to inspect the ATV before operating.
Failure to properly maintain the ATV.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described
in this Operator’s Manual.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
11
! WARNING
POTENTIAL HAZARD
Removing hands from handlebars or feet from footrests during operation.
WHAT CAN HAPPEN
Removing even one hand or foot can reduce your ability to control the ATV or could
cause you to lose your balance and fall off the ATV. If you remove a foot from a footrest, your foot or leg may come into contact with the wheels, which could injure you
or cause an accident.
HOW TO AVOID THE HAZARD
Always keep both hands on the handlebars and both feet on the footrests of your
ATV during operation.
! WARNING
POTENTIAL HAZARD
Failure to use extra care when operating the ATV on
unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or holes
without enough time to react.
Could result in the ATV overturning or going out of
control.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating the ATV.
! WARNING
POTENTIAL HAZARD
Failure to use extra care when operating on rough,
slippery, or loose terrain.
WHAT CAN HAPPEN
Could cause loss of traction or ATV control, which
could result in an accident including a rollover.
HOW TO AVOID THE HAZARD
Do not operate on rough, slippery, or loose terrain until
you have learned and practiced the skills necessary to
control the ATV on such terrain.
Always be especially cautious on these kinds of terrain.
! WARNING
POTENTIAL HAZARD
Turning improperly.
WHAT CAN HAPPEN
ATV could go out of control, causing a collision or rollover.
HOW TO AVOID THE HAZARD
Always follow proper procedures for turning as described in this Operator’s Manual.
Practice turning at slow speeds before attempting to turn at faster speeds.
Do not turn at excessive speed.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
12
NEVER OPERATE UP OR
DOWN HILLS STEEPER
THAN 25°
! WARNING
POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for climbing hills as described in this Operator’s
Manual.
Always check the terrain carefully before you start up any hill.
Never climb hills with slippery or loose surfaces.
Shift your weight forward.
Never open the throttle suddenly or make sudden gear changes. The ATV could flip
over backwards.
Never go over the top of any hill at high speed. An obstacle, a sharp drop, or
another vehicle or person could be on the other side of the hill.
! WARNING
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for going down hills as
described in this Operator’s Manual.
Always check the terrain carefully before you start down any hill.
Shift your weight backward.
Never go down a hill at high speed.
Avoid going down a hill at an angle that would cause the ATV to lean sharply to one
side. Go straight down the hill where possible.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
13
! WARNING
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Avoid crossing the side of a hill or turning on a hill
whenever possible. Never attempt to turn the ATV
around on any hill until you have mastered the turning technique as described in this
Operator’s Manual. Practice first on level ground. Be very careful when turning on
any hill.
If crossing the side of a hill or turning on a hill is unavoidable:
Always follow proper procedures as described in this Operator’s Manual.
Avoid hills with slippery or loose surfaces.
Shift your weight to the uphill side of the ATV.
! WARNING
POTENTIAL HAZARD
Stalling, rolling backwards, or improperly dismounting
while climbing a hill.
WHAT CAN HAPPEN
Could result in the ATV overturning.
HOW TO AVOID THE HAZARD
Use proper gear and maintain steady speed when
climbing a hill.
If you lose all forward speed:
Keep weight uphill.
Apply the brakes.
Engage the brake lever lock after you are stopped.
If you begin rolling backwards:
Keep weight uphill.
Apply the brakes while rolling backwards.
When fully stopped, engage the brake lever lock.
Dismount on uphill side or to a side if pointed
straight uphill.
Turn the ATV around and mount following the
procedure described in this Operator’s Manual.
! WARNING
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control or a collision. Could cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for obstacles.
Never attempt to ride over large obstacles, such as large rocks or fallen trees.
When you go over obstacles, always follow proper procedures as described in this
Operator’s Manual.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
14
! WARNING
POTENTIAL HAZARD
Skidding or sliding.
WHAT CAN HAPPEN
You may lose control of the ATV.
You may also regain traction unexpectedly, which may cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Learn to safely control skidding or sliding by practicing at slow speeds and on level,
smooth terrain.
On extremely slippery surfaces, such as ice, go slowly and be very cautious in order
to reduce the chance of skidding or sliding out of control.
! WARNING
POTENTIAL HAZARD
Operating the ATV through deep or fast flowing water.
WHAT CAN HAPPEN
Tires may float, causing loss of traction and loss of control, which could lead to an
accident.
HOW TO AVOID THE HAZARD
Never operate the ATV in fast flowing water or in water deeper than the footrests.
Remember that wet brakes may have reduced stopping capability.
Test your brakes after leaving water. If necessary, apply them several times to dry
out the pads.
! WARNING
POTENTIAL HAZARD
Improperly operating in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or person behind you, resulting in serious injury.
HOW TO AVOID THE HAZARD
Before you engage reverse gear, make sure there are no obstacles or people
behind you. When it is safe to proceed, go slowly.
! WARNING
POTENTIAL HAZARD
Operating the ATV with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of the ATV may cause changes
in handling which could lead to an accident.
HOW TO AVOID THE HAZARD
Never modify the ATV through improper installation or improper use of accessories.
All parts and accessories added to this ATV should be genuine Arctic Cat ATV components designed for use on the ATV and should be installed and used according to
instructions. Never install a twist grip throttle. If you have questions, consult an
authorized Arctic Cat ATV dealer.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
15
! WARNING
POTENTIAL HAZARD
Operating the ATV with improper tires or with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on the ATV, or operation of the ATV with improper or uneven
tire pressure, may cause loss of control increasing your risk of accident.
HOW TO AVOID THE HAZARD
Always use the size and type tires specified in this Operator’s Manual for this ATV.
Always maintain proper tire pressure as described in this Operator’s Manual.
! WARNING
POTENTIAL HAZARD
Overloading the ATV or carrying or towing improperly.
WHAT CAN HAPPEN
Could cause changes in ATV handling, which could lead to an accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for the ATV.
Cargo should be properly distributed and securely attached.
Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for
braking.
Always follow the instructions in this Operator’s Manual for carrying cargo or pulling
a trailer.
! WARNING
POTENTIAL HAZARD
Failure to release the brake lever lock before driving the ATV.
WHAT CAN HAPPEN
Driving the ATV with the brake lever lock engaged could cause a change in
handling or loss of brakes and cause an accident.
HOW TO AVOID THE HAZARD
Always release the brake lever lock before driving the ATV.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
16
Prevention
Overview
When using an ATV, prevention is the
name of the game. “Had you only
known” something could go wrong, you
would have prevented it. If you don’t
notice your conditions and surroundings
before riding your ATV, you give up control over the situation. Using ATV prevention techniques helps you forecast
potential hazards before they injure you
or damage your ATV.
Following the safety instructions and
warnings in this manual will help you
“P.A.S.S.” the safety test. P.A.S.S. stands
for “Prevention,” “Active Riding,”
“Sound Judgment,” and “Supervision.”
Remembering P.A.S.S. and what it stands
for will help you have a safe, predictable
ride every time you go out on your ATV.
Always wear clothing suited to the type
of riding you are doing. ATV riding
requires special protective clothing
which will make you feel more comfortable and reduce chances of injury.
ATV-0004
You’ll find it important to dress correctly
for ATV riding in order to prevent
scraped skin and serious head injuries.
It’s easy and could save you time in the
long run not having to contend with an
injury. Of course, it also makes sense to
remember the seasons. Wear a hat under
your helmet and a snowmobile suit in the
winter and lighter, protective clothing in
the summer. Following is the minimum
protection you need to wear during every
ride:
Helmet
Your helmet is the most important piece
of protective gear for safe riding. A helmet can prevent a severe head injury.
There are several types of helmets on the
market, but make sure you wear a helmet
that complies with the current standards
of the U.S. Department of Transportation
(DOT), The Snell Memorial Foundation,
or the American National Standards
Institute (ANSI). Helmets that comply
with one or more of these agency’s standards have a sticker on the inside or outside of the helmet.
These helmets should provide full-face
protection.
If you drop or damage your helmet, get a
new one immediately. Your helmet may
not protect your head from injury if it has
cracks, fissures, or other damage to its
outside or core padding.
Remember, your helmet won’t do you
any good if the chin strap isn’t fastened.
Gloves
Your hands are targets for flying objects
and branches. Along with providing skin
protection, gloves will shield your hands
from harsh weather. Wear gloves that are
weather resistant and have a gripping surface to keep them from sliding off the
handlebar. Off-road style gloves with
knuckle pads are the best for comfort and
protection.
Safe Riding Clothing
and Gear
Helmets should have one of these:
1. DOT label
2. Snell label
3. ANSI Z90.1 label
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
17
Boots/Ankle Protection
Wear a boot that covers the largest possible area of your leg (preferably up to
your knee) and can handle significant
impact. Choosing boots with low heels
and a good tread will help prevent your
feet from slipping off the footrests in wet
or rugged conditions or getting hurt if
they get hit by rocks, dirt, or branches.
Eye Protection
Wear eye protection, such as goggles, to
completely surround your eyes to prevent
getting dirt or other items in your eyes.
Do not depend on sunglasses for proper
eye protection. Sunglasses are not recommended; they don’t prevent objects from
flying in through the sides.
Long Pants and Long
Sleeved Shirt
The goal is to protect your body from
branches, long grass, airborne objects, or
anything else that could scrape your skin.
The more thick and durable the material,
the better protection it’ll provide. Riding
pants with kneepads, a jersey, and shoulder pads provide the best protection.
The second step in Prevention is checking the condition of your ATV. Chances
are good that you’ll be using your ATV in
some rough terrain, and there’s no way
you want your brakes to go out when riding downhill. You need to check the following parts on your ATV before every
ride.
1. Tires and Wheels
2. Controls and Cable
3. Lights and Electrical
4. Oil and Fuel
5. Chassis and Drive Train
6. Miscellaneous Items
1. Tires and Wheels
Correct tire pressure is crucial. Consult
the General Maintenance section of this
Operator’s Manual for tire pressure
guidelines. Incorrect tire pressure can
cause poor handling, instability, and a
loss of ATV control.
While checking the tire pressure, inspect
the tread and sidewalls of the tires for
cracks, cuts, or other damage that could
indicate they need to be replaced.
2. Controls and cable
With the engine running and brake
applied, check all transmission positions: forward, neutral, and reverse.
A. Brakes
Squeeze your brake lever and depress the
rear foot brake. If either feels soft or
“squishy,” it could be low on fluid or
have a leak — refer to the General Maintenance section of this Operator’s Manual for instructions. Don’t use the ATV
until the brakes are operating normally.
Test the brake lever lock and see if it
locks the wheels; then disengage it to
release the brake.
B. Throttle
Before starting the ATV, push the throttle
lever several times. The throttle should
have a free, smooth range of motion. If it
seems to “stick” at any point, refer to the
General Maintenance section of this
Operator’s Manual for instructions. Driving your ATV with a sticking throttle can
turn your leisurely ride into an unwelcome accident. Don’t drive your ATV if
the throttle sticks.
Condition of the ATV
Check:
1. Tire pressure
2. Tire surface (tread and sidewalls)
Check:
1. Forward
2. Neutral
3. Reverse
Check:
1. Hand brake lever
2. Rear foot brake
3. Brake lever lock
Check:
1. Free, smooth range of motion
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
18
3. Lights and Electrical
Turn the hi-beam and lo-beam on and off
to make sure they work. At the same
time, check that the taillight and brakelight work. Also, check the indicator/
warning lights (reverse, neutral, and temperature) on your handlebar when you
start the ATV. Don’t drive the ATV
unless all systems are working. Check
the ignition switch and emergency stop
switch.
4. Oil and Fuel
Start with a full tank of gas before every
ride, and while you’re at it, top off the oil.
Don’t forget to check for fluid leaks
around the ATV. Check the coolant tank
to ensure the engine coolant level is adequate.
5. Chassis and Drive
Train
Grass and leaves can gum-up your suspension and shocks. Clear and clean the
suspension arms, shock absorbers/springs,
and fenders. Check smoothness by turning
the handlebar full-left and full-right. Verify there is no binding, restrictions, freeplay, or looseness in steering components.
Check and clean the drive chain and
sprockets of foreign material and debris.
Check drive chain adjustment.
6. Miscellaneous Items
Inspect your air filter. Look for debris or
damage that may indicate you need to
replace it. A clogged filter can stop an
engine. Check your battery terminals for
corrosion. Also, be sure to tighten any
loose parts, nuts, or bolts.
You need to prepare for the unexpected.
Emergencies and accidents are traumatic
enough, but they’re even worse when
you’re not prepared for them. At the minimum during every ATV ride, you should
have the following items on board:
•Tools
• Water
• Identification
•First Aid Kit
For rides that are longer in duration and
distance, the following additional items
are recommended:
• Cellular Phone
•Maps/GPS
•Emergency Kit with Flashlight and
First Aid Kit
Tools
Routine maintenance will generally eliminate the need for emergency repairs.
Riding on rough terrain could cause loosening of nuts, bolts, and fasteners. Especially on long rides, carrying the right
tools can prevent an inconvenience from
becoming a crisis.
Check:
1. Hi-beam
2. Lo-beam
3. Taillight/brakelight
4. Indicator/warning lights
5. Ignition switch
6. Emergency stop switch
Check:
1. Gas
2. Oil
3. Fluid leaks
Check:
1. Suspension arms
2. Shock absorbers/springs
3. Fenders
4. Steering
5. Drive chain
First Aid and Survival
Check
1. Air filter
2. Battery
3. Tighten parts, nuts, and bolts
Carry these items on your ATV:
1. Bulbs
2. Duct tape
3. Rope
4. Spark plugs
5. Spare parts
6. Tool Kit
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
19
Water
Water is so important that you need to
carry it regardless of the duration of your
ride. Heat exhaustion and heat stroke can
creep up suddenly and can take you out
of commission. If you become dehydrated, you could find yourself physically unable to safely operate your ATV.
Identification
If something does happen to you, the
emergency personnel will want to know
who you are and whom to contact. It’s
possible you may be in no condition to
give them that information. Put your I.D.
in your pocket before you ride. Without
it, you’re anonymous.
Cellular Phone
It may be necessary to make an urgent
phone call.
Maps/GPS (Global
Positioning System)
Maps may be unnecessary when you’re
familiar with the area. But when you’re
riding on unfamiliar trails, it’s good to
know where you are, what’s coming up,
and how to get back.
Emergency Kit with
Flashlight and First Aid
Kit
You’ll need several items in your Emergency Kit including a flashlight. The
matches will come in handy if you need
to start a fire to stay warm. Flares are
appropriate for signaling help. A first aid
kit is very important if an injury of some
type should happen. A good First Aid Kit
should include bandages, antiseptic
spray, gauze, tape, etc.
Carry these items:
1. Flashlight
2. Matches
3. Flares
4. First Aid Kit
5. Money
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
20
Active Riding
Overview
“Active Riding” is the second part of “P.A.S.S.” It involves an understanding of
how your body weight, balance, gravity, and physical forces affect the handling of
the ATV.
Knowing how to shift your weight is necessary to avoid rolling or flipping the
AT V.
For complete operating instructions, see ATV Operation sub-section in this manual.
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