Aqua-Pure AP-RO5500 User Manual

Installation, Operation and Maintenance Instructions For:

Aqua-Pure® AP-RO5500 Reverse Osmosis Drinking Water Filtration System

Installer: Please leave manual with homeowner. Homeowner: Please retain for operation and future

maintenance instructions.

98-880043 1210

SAFETY INFORMATION

CAUTION

WARNING

CAUTION

Read, understand, and follow all safety information contained in these instructions prior to installation and use of the AP-RO5500 Reverse Osmosis (RO) Drinking Water Filtration System. Retain these instructions for future reference.

Intended use:

The Aqua-Pure® AP-RO5500 Reverse Osmosis Drinking Water Filtration System is intended for use in ﬁ ltering drinking water in residential locations and has not been evaluated for other uses. The system is typically installed beneath or near a kitchen sink, and it is recommended that the installation be performed by a qualiﬁ ed installation specialist or a licensed plumber.

EXPLANATION OF SIGNAL WORD CONSEQUENCES

CAUTION

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury and/or property damage.

Indicates a potentially hazardous situation, which, if not avoided, may result in property damage.

WARNING

To reduce the risk associated with choking:

• Do not allow children under 3 years of age to have access to small parts during the installation of this product.

To reduce the risk associated with ingestion of contaminants:

• Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection be- fore or after the system. Systems certiﬁ ed for cyst reduction may be used on disinfected water that may contain ﬁ lterable cysts. EPA Establishment Number 070595-CT-001

To reduce the risk associated with a hazardous voltage due to an installer drilling through existing electric wiring or water pipes in the area of installation:

• Do not install near electric wiring or piping which may be in the path of a drilling tool when selecting the position to mount the ﬁ lter bracket.

To reduce the risk associated with the ingestion of contaminants:

• An approved air gap must exist between the RO system reject drain line and the drain opening to comply with state and local plumbing codes.

To reduce the risk of physical injury:

• All hydro-pneumatic pressurized tanks must have an appropriate pressure relief valve installed.

To reduce the risk associated with irritation from Sodium Metabisulﬁ te during installation:

• Sodium Metabisulﬁ te (CAS 007681-57-4) is used in a 1% preservative solution within the reverse osmosis membrane.

• Do not put this system into service before the RO tank is ﬂ ushed as speciﬁ ed in the installation instructions. Wear eye and face protection during installation.

• To request an MSDS relating to this product call 203-238-8965 or visit the web at http://solutions.3m.com/ wps/portal/3M/en_us/msds (click MSDS search). For emergencies, call 800-364-3577 or 651-737-6501 (24 hours).

WARNING

To reduce the risk associated with eye, skin and respiratory and digestive tract burns from Calcium Hypo chlorite during installation:

• Calcium Hypo-chlorite (CAS 7778-54-3) granules are used for tank sanitization in this product.

• During installation, do not get in eyes or on skin or clothing. Do not ingest. Wear eye and face protection. Keep out of reach of children.

• To request an MSDS relating to this product call 203-238-8965 or visit the web at http://solutions.3M.com/ wps/portal/3M/en_us/msds (click MSDS search). For emergencies, call 800-364-3577 or 651-737-6501 (24 hours).

To reduce the risk associated with ingestion of water contaminated with sanitizer:

• After installation, sanitizer MUST be ﬂ ushed from the system before ﬁ rst use as directed within the installation instructions.

To reduce the risk of eye injury while drilling counter-tops for faucet installation:

• Safety glasses MUST be worn during sink hole drilling operations.

CAUTION

To reduce the risk associated with property damage due to water leakage:

• Read and follow all Instructions before installation and use of this system.

• Installation and Use MUST comply with all state and local plumbing codes.

• Protect from freezing. Drain ﬁ lter when temperatures drop below 40°F (4.4°C).

• Do not install systems in areas where ambient temperatures may go above 110° F (43.3°C).

• Do not install if water pressure exceeds 125 psi (862 kPa). If your water pressure exceeds 80 psi, you must install a pressure limiting valve. Contact a plumbing professional if you are uncertain how to check your water pressure.

• Do not install where water hammer conditions may occur. If water hammer conditions exist you must install a water hammer arrester. Contact a plumbing professional if you are uncertain how to check for this condition.

• Where a backﬂ ow prevention device is installed on a water system, a device for controlling pressure due to thermal expansion must be installed.

• Do not install on hot water supply lines. (37.8°C).

• Do not use a torch or other high temperature sources near ﬁ lter or plastic ﬁ ttings.

• Do not install in direct sunlight or outdoors.

• Do not install near water pipes which will be in path of a drilling tool when selecting the position to mount the bracket.

• Ensure that the location and fasteners will support the weight of the system when installed and full of water.

• Mount ﬁ lter in such a position as to prevent it from being struck by other items used in the area of installation (waste baskets, etc).

• On plastic ﬁ ttings, never use pipe sealant or pipe dope. Use PTFE thread tape only, pipe dope properties may deteriorate plastic.

• Take care when using pliers or pipe wrenches to tighten plastic ﬁ ttings, as damage may occur if over

-tightening occurs.

• Ensure all tubing and ﬁ ttings are secure and free of leaks.

• Do not install unit if collet is missing. Contact 3M PI if collets are missing from any ﬁ ttings.

• SHUT OFF FUEL SUPPLY TO WATER HEATER after water is shut off.

The maximum operating water temperature of this system is 100°F

CAUTION

• Shut off inlet water supply and depressurize system as shown in manual when changing cartridges or servicing

• All hydro-pneumatic pressurized tanks must have an appropriate pressure relief valve installed.

• The disposable ﬁ lter cartridge MUST be replaced every six (6) months, at the rated capacity or sooner if a noticeable reduction in ﬂ ow rate occurs.

IMPORTANT NOTES

• Failure to follow instructions will void warranty.

• Allow a minimum of 2” (5 cm) clear space under ﬁ lter to facilitate cartridge change.

• Do not crimp copper tubing.

Installation, Operation and Maintenance Manual

Introduction

This manual explains installation and operation of the Aqua-Pure® AP-RO5500 Reverse Osmosis (RO) Drinking Water Filtration System. Please read each section of this manual carefully.

The Aqua-Pure AP-RO5500 RO Drinking Water Filtration System is designed to connect permanently to a home plumbing system. To ensure that the installation conforms to your state and local plumbing codes, it is recommended that the installation be performed by a qualiﬁ ed installation specialist for RO drinking water ﬁ ltration systems or a licensed plumber.

IMPORTANT NOTES

• Failure to follow instructions will void warranty.

The RO module is shipped with a preservative solution. Make sure that you ﬂ ush the system thoroughly as directed before the ﬁ rst use.

Installation Checklist and Table of Contents

1. Determine System Location ..................................................................................................................... 5

2. Prepare the Area for Installation ............................................................................................................... 5

3. Prepare the Filtration System for Installation ............................................................................................ 5

4. Install the Feed Water Valve and Tubing ................................................................................................... 6

5. Preﬁ ll and Sanitize the Storage Tank ........................................................................................................ 6

6. Install the Drain Connection...................................................................................................................... 7

7. Install the Faucet ...................................................................................................................................... 7

8. Make the Faucet Mounting Hole ............................................................................................................... 8

9. Mount the Faucet ...................................................................................................................................... 9

10. Make Initial Faucet Tubing Connections ................................................................................................... 9

11. Install the RO Assembly and Storage Tank ............................................................................................ 10

12. Make Final Tubing Connections .............................................................................................................. 10

13. Install Icemaker Hookup (optional) ......................................................................................................... 11

14. Install Filter Cartridges ........................................................................................................................... 11

15. Start Up the System ............................................................................................................................... 11

16. Installation Troubleshooting .................................................................................................................... 12

17. Maintenance ........................................................................................................................................... 13

18. Parts List ................................................................................................................................................. 15

19. Installation Diagrams (Figures 1-6) ......................................................................................................... 16

20. Limited Warranty ..................................................................................................................................... 19

Installation, Operation and Maintenance Manual

1. Determine System Location (see Figures 1 and 2)

The Drinking Water Filtration System can be located under a sink or in a basement depending on space availability and preference. If a basement installation is selected, additional tubing, hardware and ﬁ ttings may be needed and a hole will have to be made from inside the cabinet, through the ﬂ oor, to the basement.

Space Requirements

14 5/8" NOM

6 1/2"

NOTE: Never install the ﬁ ltration system in an area of the home where the temperature may drop below 40° as damage to the system will result.

The exact placement of the various components of the ﬁ ltration system will vary from installation to installation. The installer must decide on where to place the faucet, storage tank and Reverse Osmosis (RO) assembly by balancing convenience with ease of installation and servicing.

CAUTION

To reduce the risk associated with property damage due to water leakage:

• Protect from freezing. Drain ﬁ lter when temperatures drop below 40°F (4.4°C).

Minimum Distance

Required To Remove

Cartridges

14 1/8" NOM

Considerations for an icemaker or other remote hookup should be predetermined, including plumbing routing and any additional tools, ﬁ ttings and tubing that may be required.

Feedwater Conditions Parameter Feedwater Conditions Parameter

pH 4-11 Manganese < 0.05 ppm (mg/L) Hardness < 350 ppm (mg/L) Hydrogen Sulﬁ de None allowable Iron (FE) < 0.1 ppm (mg/L) Organics < 1 ppm (mg/L) Free Chlorine Up to 3 ppm (mg/L) Turbidity < 1 NTU TDS Up to 2,000 ppm Temperature 40-100°F (4-38°C)

Min./Max. Feedwater pressure 30-125 psi (207 -862 kPa)

2. Prepare the Area for Installation

Determine where components will be located and how they will be mounted. Special mounting brackets and hardware may be necessary to secure the system to a wall or ceiling joists if a basement installation is called for. Inspect the cold water supply line and drain to determine if any additional ﬁ ttings are required.

NOTE: It is a good idea at this time to check the condition of the under counter plumbing for any existing or potential leaks.

3. Prepare the Drinking Water Filtration System for Installation

Open the shipping carton and remove components. Check that all of the installation parts are present which include the reverse osmosis (RO) assembly, storage tank, faucet, installation hardware, and tubing located in box under storage tank. (See Parts List on page 15)

If an optional percent rejection monitor is used, the probes should be installed at this time. Follow the instructions that come with the monitor.

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