UNIT MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the Installation, Operating and
Maintenance Instructions thoroughly before installing or servicing this equipment.
Initial heating of unit may generate smoke or fumes and must be done in a well ventilated area.
Overexposure to smoke or fumes may cause nausea or dizziness.
This equipment has been engineered to provide you with year-round dependable service when used
according to the instructions in this manual and standard commercial kitchen practices.
WARNING: In Europe, appliance must be connected by an earthing cable to all other units
in the complete installation and thence to an independent earth connection in compliance
!
with EN 60335-1 and/or local codes
WARNING: An earthing cable must connect the appliance to all other units in the complete
installation and from there toan independent earth connection.
!
7Troubleshooting14
8Preventative Maintenance15
9Wiring Diagrams15
10Parts List & Exploded View24
11Warranty27
1. OWNER’S INFORMATION
General Information:
1.Always clean equipment thoroughly before first use. (See general cleaning instructions).
2.Check rating label for your model designation and electrical rating.
3.For best results, use stainless steel counter tops.
General Operation Instructions:
1.All food-service equipment should be operated by trained personnel.
2.Do not allow your customers to come in contact with any surface labeled “CAUTION HOT”.
3.Never touch ceramic or steel heaters.
!
!
Warranty Information:
Reliability Backed By APW Wyott’s Warranty:
All APW Wyott Pass Through Ovens are backed by a one year parts and labor warranty, including On-Site
Service calls within 50 miles of authorized service technicians.
Service Information:
Service Hotline (800) 733-2203
2. SAFETY INFORMATION
APW Wyott equipment is designed, built and sold for commercial use and should be operated by trained
personnel only. Clearly post all CAUTIONS, WARNINGS and OPERATING INSTRUCTIONS near each
unit to insure proper operation and to reduce the chance of personal injury and/or equipment damage. This
product is used for the cooking, defrosting or re-thermalization of food products only.
Always disconnect power before servicing the unit. Surfaces will remain hot after power has been turned
off. Allow unit to cool before cleaning or servicing. Never clean the unit by immersing it in water. The unit is
not protected against water jets; DO NOT CLEAN PASS THROUGH OVEN WITH A WATER JET. Always
clean equipment properly before first use.
Six (6) foot, 3 wire grounded cord. If the supply cord is damaged, the manufacturer, or an authorized
service agent, must replace it in order to avoid a hazard and warranty. Please contact the factory by
calling the 800 # located on the unit.
Shipping Weights:
XWAV1422XWAV 1829XWAV1422EZXWAV1829EZ
115 lbs. (52.2 kg.)
149 lbs. (67.6 kg.)
115 lbs. (52.2 kg.)
149 lbs. (67.6 kg.)
4. INSTALLATION INSTRUCTIONS
If the carton appears damaged, or damage is discovered once the carton is opened, stop
immediately and contact the freight company to file a damage claim.
CAUTION: The Pass Through Oven is shipped assembled. The unit is shipped with
urethane supports between the top heaters and the conveyor assembly. Please remove
all urethane supports and packaging materials before operating the unit. Failure to
!
remove all packaging materials may leadto a fire and / or damage to the appliance.
1. Remove allexternal packaging that is protecting top portion of unit.
2. Remove unit from shipping container while in the upright position. The unit can be lifted out of the
carton by grasping under the conveyor on each side of the appliance. Please remove the plastic
bag.
3. Remove all internal packaging to the unit.
inside the tunnel oven between the top heaters and the conveyor.
conveyor trays.Remove tape from extrusion corners. Remove tape from deflecting curtains
located just above entrance and exit of conveyor.
4. Visually inspect all external and internal portions of unit for damage.
top white ceramic elements located inside the oven tunnel after removal of urethane
supports.
detect cracks.
To inspect these white ceramic elements, use a small mirror held under each element to
Important: The Ceramic elements are fragile and will break under
stress. Do not twist, pull, push, or otherwise subject the white ceramic elements to
stress.
5. Wipe down the exterior of the unit using acloth with warm water. Do not use abrasive pads or
cleaners as they will damage the stainless steel surface and high temperature plastic.
NOTE: DO NOT USE CLEANERS OF ANY KIND ON THE WHITECERAMIC HEATERS.
6.
Remove four feet from box and install into threaded nuts located at the four corners underside of the
left and right housings; Also remove conveyor extension tray(s). Conveyor extensions should be
hung off end of conveyor frame. Model XWAV 1422EZ and XWAV 1829EZ will have two conveyor
extensions for loading and exit ends.
7. Place unit in operating location.
:Make sure that the operating location is in an area where the
Note
ambient temperature is held constant (minimum 70°F). Please avoid areas such as near
exhaust fans and air conditioning ducts.
Warning
Ensure that operation location is at a reasonable distance from combustible walls and materials
otherwise combustion or discoloration could occur.
important in maintaining proper division of inlet and exhaust air flow - If removed it could result in
improper functioning of unit andcause personal injuryandvoid your warranty.
Ambient Conditions -
:
Operating environment
MAYWILL
Important: Remove urethane supports located
Remove tape from
Important: Inspect the
damp
Stand-off/Air-divider located on rear panel is
!
4
Page 5
Caution
Operating environment
:
Place unit on a stable, level counter at a convenient height for use. Turn the adjustable feet so
that unit is level to counter top. The top of the unit is not intended for use a shelf. Materials
placed there are at risk for fire.
8. Before plugging unit into wall, make sure that the switch is in the off position.
9.Ensure no hands, tools or parts or other unintended items are located on the conveyor
Warning:
as injury will result when unit is turned on.
10. Plug unitinto grounded electrical outlet with correct voltage, and plug configuration.
Warning:
personal injury andvoid your warranty.
Using any receptacle that is not designed to match the attached cord and plugcause
WILLPlease attach the XWAV1422/Medium Size unit,
MAY
208V, 5400W only, to an individual branch circuit.
Oven Stacking
The stacking kit willconsist of 4 cornerposts to be inserted
between stacked units.
Warning:
When stacking, unit must have proper
stacking kit installed. This will prevent overheating
and damaging of electrical components.
Warning:
Do not stack more than three units tall or do
not use more than two stacking kits.
Warning:
Standoff on rear panel of unit is important to
allow proper inlet and exhaust fan airflow. Do not
cover inlet or exhaust fan openings as this could
damage electrical components.
1. Ensure bottom unit is mounted on secure
surface, with feet installed.
2. Remove respective corner end caps and
screws. This will allow each of the stacking
spacer retaining fingers to slide into the
extrusions.
3. Remove the feet from the top unit as shown.
4. Secure each stacking spacer to the bottom of
the unit as shown by using the bolts and
washers provided.You should have four total
of each.
5. Once the stacking kit spacers are secure, place
top unit onto bottom unit.The stacking kit
spacers each have tapered guides to allow the
unit to lock into position.
6. Refer to Figure 1. Install rear support bracket
and screws as shown. Each stacking kit
requires that two brackets be mounted on the
backside only. One bracket near the strain
relief and one at the opposite end.
7. Refer to Cleaning Instructions for cleaning of
stacking spacers and cleaning between units.
FIGURE 1
Remove End
Caps & Screws
Before Installing Kit
Stacking Kit
#94000189
5
Page 6
5. OPERATION
1.The controls that operate the belt conveyor and the heaters are locatedon the front ofthe unit.
2.A. (NON-EZ MODELS)
The On/Off switch is used to turn the unit on or off.Once the unit is turned on the
1.
conveyor will automatically run. Warning: Ensure no hands, tools or parts are
located on the conveyor as injury will result when unit is turned on.
2. The control display (oval keypad) is used to control top and bottom heat only. The control
settings allow for separate upper and lower zone control. The settings for upper and lower
zones are 1 through 15; 1 being coolest and 15 being hottest setting. (See control operation
below)
B. (EZ MODELS)
1.
The direction of the belt conveyor travel is controlled by a hidden rocker switch located
beneath the left side conveyor extension, behind a removable cover attached to the base
housing panel. To change belt direction, remove this cover, flip the rocker switch to the
opposite setting, and replace the cover. This operation can be performed while the belt is
moving.
3.Note: Before moving the On / Off switch to the “On” position, please read the following statements:
4.A.The exterior metal surfaces of the unit will get hot enough to
5.Two adjustable deflector shields are located at the inlet/outlet of the unit, above the conveyor belt.
Control Operation (NON-EZ MODELS):
6.This oven has 3 heating zones, 2 on top, and a bottom one. The 2 top zones share the same
CAUTION: HOT SURFACES!
cause burns. Avoid touching these surfacesto prevent injury.
WARNING: SEVERE BURN HAZARD CERAMIC HEATERS
B.(top heaters). The white ceramic
heaters located in the top of the unit operate at very high temperatures.
HEATERS AFTER UNIT IS TURNED ON.
These shields are designed to keep maximum heat inside the unit. Position the shields as needed
for product flow.
parameters (set point, probe offsets, etc.) The bottom zone is completely independent of the top
one.
CAUTION HOT SURFACE!
DO NOT TOUCH
6
Page 7
USER INTERFACE
Top Zone Selected
Active Bottom Zone
Bottom Zone Selected
Bottom Zone
There are 4 keys: Bottom Zone, Top Zone, Up, and Down. There are also 5 status LEDs: 2 that indicate the
currently selected Zone; and 2 that indicate the zone Heater output state; and 1 for theAlarm conditions.
7. Operating Modes
Active Top Zone
Up
Alarm
Down
Top Zone
A. Display
Set point temperature is displayed as a range: 1, 2, 3,..., 14, 15. 1 corresponds to the lowest sensor
temperature and 15 corresponds to the highest sensor temperature.
The factory default setting is 8.
Once the settings are changed and the unit is turned off, these new settings will remain in memory
and appear in the display once the unit is turned on.
B. Preheat Mode
·Unit powers up in this state
·Unit displays Lo and the active bottom and active top LEDs are on whenever the corresponding
zone output is active.
·A normal press of Bottom Zone key selects this zone (its LED lights up) and display shows its current
set point for 5 seconds
·A normal press ofTop Zone key selects this zone (its LED lights up) and display shows its current set
point for 5 seconds
·Up and Down keys are used to change setpoint of current zone. Set point is displayed for 5 seconds
after last Up or Down key press, then normal display resumes. Default set points are definedin Lowlevel parameters.
·Preheat state ends whentop and bottom zones are within the Low Temperature threshold
defined in Low-level programming.
C. Ready Mode
both
·Unit displays rdy and theLEDs are on whenever the corresponding
zone output is active.
·All keys work in the same fashion as for thePreheat mode
·Ready state ends when one of the topbottom zones fall below the Low Temperature threshold
defined in Low-level programming (unit then goes back to Preheat mode)
active bottom and active top
or
7
Page 8
8. Special Features/Alarms
A. Zone Probe Error
·Heater probe is disconnected or defective
·Normal user interface operation applies, but heater output remains inoperative
·Display flashes Alarm LED as well as an Alarm ID:
oAL1 for Zone 1(Bottom probe)
oAL2 for Zone 2 (Top, probeA)
oAL3 for Zone 3 (Top, probe B)
·Alarm shuts down all outputs
·Probe must be replaced or re-connected to allow normal use
B. High Temperature Error
·Heater elementis too hot, most likely due to external SSR that failed short
·Display flashes Alarm LED as well as an Alarm ID:
oAL4 for Zone 1(Bottom probe)
oAL5 for Zone 2 (Top, probeA)
oAL6 for Zone 3 (Top, probe B)
·Alarm shuts down heaterregulation.
·The alarm threshold temperature is Low-level programmable
·Algorithm:
oIn normal use, if temperature ever goes above (set point + threshold), High Temperature
Error is immediately triggered.
oIf set point is changed (lowered) by the user, the unit will look at the current temperature for 2
minutes and display HI. The peak temperature reached during this time is recorded.
oThereafter, unit monitors the temperature until it reaches set point. During this cooldown
time, standard HI message is still displayed. User may change set point again, but 2-minute
timer isrestarted (and oldPeak value still applies.)
·During the cooldown time, if ever the temperature risesthe previously recorded peak
not
above
temperature, High TemperatureError is triggered.
·Once set point is reached, rdy is displayed again.
·HI is displayed only if other zone is rdy or also HI. If other zone is Lo, then LH (low-high) is displayed
instead of HI.
8
Page 9
Control Operation (EZ MODELS):
6.The Main ON/OFF rocker switch controls electric power to the electronic controller.
NOTE
: If theALARM BUZZER should sound when the switch is turned ON, PRESS the I/0button to
MUTE the ALARM. The alarm conditionstill exists, but the buzzer is turned OFF.
a. In the OFF position ( 0 ), the digital display is blank, all functions are OFF.The rear
exhaust/cooling fans may run because they are controlled by thermostats.
b. In the ON position ( I ), the digital display will showthe current state of operation:
1. OFF belt and heaters are OFF, or
2. REC “X” unit operating according to user-defined recipe settings: belt speed (cooktime), and heat values (top & bottom); or
3. Scrolling message of importance, stating action needed to continue proper
operation.
7.The Control Panel of the controller is shown below, and consists of a large 5-digit display, 6
rectangular status lights, and 6 control buttons with indicatorlights
5 - DIGIT DISPLAY
ON/OFF
HEAT
STATUS LIGHTS
UP (INCREASE)
CONTROL BUTTONS
RECIPE
DOWN (DECREASE)
COOK TIME
a.The 5-digit display shows both letters and numbers, and is capable of scrolling messages.
In the Recipe Programming Mode (Section 6.3), a flashing arrow appears on the left side
pointing to the value being modified.
b.The status lights indicate what is happening to various areas of the unit:
1.Three “Heat Zone” lights show when heat is being added, Zone 1 being the bottom,
Zones 2 & 3 being the top. These lights also come on when pressing the “Heat”
button to see the current temperature of the zones.
2.The “Time” status light comeson when the cook-time is being viewed or modified.
3.The “Alarm” light indicates when an alarm condition exists.
4.The “Belt” light indicates if the belt is moving or not.
c.The Control buttons are used to make changes to various settings needed for recipes. They
also are used to view present settings of the current recipe being run.
1.The “Heat”button controls the heat values for top and bottom heaters.
2.The “R”(Recipe) is used to access the Recipe Programming Mode where
R
individual recipe parameters are entered, including belt speed, top heat, and bottom
heat.
3.The “I/0”button turns the controller ON/OFF. In the ON mode, the unit operates
I/O
according to the current recipe desired. In the OFF mode, the “Low-Level
Programming Mode” may be accessed. This is forAdvanced Users Only.
4.The “Clock”button indicates cooktime, and controls thebelt speed.
5.The “UP ARROW”button is used to INCREASE various settings, whether recipe
selections, belt speed, or heat.
6.The “DOWN ARROW”button is used to DECREASE the same settings.
9
Page 10
8. Control Operating Modes
There are 4 Modes of operation with this appliance:
1. OFF
2. HEAT (normal Mode)
3. RECIPE PROGRAMMING
4. ALARM
Because each Mode is capable of several functions, careful study should be given to their details to
maximize appliance utility. TheProgramming Mode should only be accessed by an
LOW-LEVEL
authorized, advanced user or Service Professional.
1. Off Mode (display Reads Off)
This Mode allows three (3) functions:
a. LOCKing / UNLOCKing of the control buttons (keypad). When the keypad is LOCKED, the
temperature set points, cook-time, and recipe changes are no longer accessible to the user.
All other functions operate normally, including recipe selection.
1. To change the current state to the other, PRESS the UP button for 5 seconds. The current
state will be displayed.
2. PRESS the UPbutton immediately a second time for 5 or more seconds. This will changethe
state to the oppositevalue.
3. If the secondPRESS is not done properly, the original state will remain.
b. LANGUAGE Selection
1. PRESS the HEAT button for 5 seconds to view the present Language setting: ENGLISH or
ESPANOL.
2. Use the UPor DOWN arrow to select the desired language.
3. DO NOT press anything for 5 seconds and the new selection is retained.
4. The following messagesare available in both languages:
OFF
a.(APAGADO)
LOCKED
b.(BLOQUEADO)
UNLOCKED (DESBLOQUEADO)
c.
ZONE OVERHEAT CALL FOR SERVICE
d.
(SOBRECALENTAMIENTO ZONA LLAMADA DE SERVICIO)
PROBE FAILURE CALL FOR SERVICE
e.
(FALLA SENSOR LLAMADA DE SERVICIO)
2. Heat Mode(normal Mode of Operation)
IF the display reads OFF, PRESS the I/0 button to Enter this Mode. PRESS the I/0 button again to Exit
this Mode.
This Mode allows seven (7) functions:
a. Recipe Selection. Use the UP/DOWN buttons to toggle to the next recipe. The display will show
the current recipe selection as “REC 1”, “REC 2”, etc. (NOTE: This is the Default display setting.)
b. Heat Regulation.As the recipe requirements dictate, the controller supplies power to the
various heat zones. When there is a Call For Heat in any Heat Zone, the status light of the
respective Zone will be illuminated. NOTE: Top heaters are regulated independently of the
Bottom heater.
c. Temperature Setting Viewing. PRESS and HOLD the HEAT button repeatedly to see the current
temperature of Zones 1,2,3 in succession. (Zone 1 = Bottom, Zone 2 = Top Left, Zone 3 = Top
Right).
10
Page 11
d. Temperature Setting “Tweaking”. This feature allows “1-time” adjustments to temperature
settings that will be lost when a new recipe is selected.
PRESSHOLD
1.andHEAT button for 10 seconds. A flashing arrow appears on the left side of
the display, pointing to the value that is now available for “tweaking”.
2. Use the UP & DOWNARROWs toadjust the values to new settings.
3. Successive PRESSes of the HEAT button jumps to the next Temperature Zone, where these
settings may now be “tweaked”.
NOTE:
“Tweaked” temperature settings remain good as long as the recipe is unchanged.
When a new recipe is selected, “tweaked” settings are lost.
e. Cook-time Regulation. As the recipe requirements dictate, the controller monitors and adjusts
the belt speed to achieve the desired cook-time.
NOTE: COOK-TIME is defined as: “The time required for the product Leading Edge to
Enter and Exit the Cook Zone”. COOK-TIMEleading Edge IN to Trailing
DOES NOT MEAN
Edge OUT. There isan important difference and shouldbe understood by theoperator.
f.Cook-time Viewing. PRESS and HOLD the Clock button to see the current cook-time setting
Factory default minimum and maximum cook-times are set at 30 seconds (1422), 38
seconds (1829) and 10:00 minutes (both 1422 and 1829).
g. Cook-time “Tweaking”. This feature allows “1-time” adjustments to cook-time settings that will
be lost when anew recipe is selected.
PRESSHOLD CLOCK
1.andbutton for 10 seconds. A flashing arrow appears on the left side
of the display, pointing at the value that is now available for “tweaking”.
2. Use the UP & DOWNARROWs toadjust the values to a new setting.
NOTE:
“Tweaked”cook-time settings remain good as long as the recipe is unchanged. When a
new recipe is selected, “tweaked' settings are lost.
3. Recipe Programming Mode
This Mode allows the user to set the temperature and cook-time valuesfor every recipe thatis desired.
There are a maximum of 20 recipes that can be programmed by the user. Recipeare not
NAMES
programmable.
All values entered into recipes remain saved in memory andwhen the unit is turned
OFF
.
ARE NOT LOST
The controller starts at Recipe 1 every time the unit is turned. This cannot be modified.
ON
This Mode allows three (3) functions:
a. Bottom Heat (Zone 1) temperature setting.
PRESSHOLDR
1.andthe(Recipe) button for 5 seconds.A flashing arrow appears
on the left side of thedisplay, pointing at the value that is now ready for programming.
2. Use theto adjust the values to the new temperature setting.
For accelerated scrolling,thebutton down.
DO NOTHING
3.for 5 seconds and the new value is saved in memory.
UP & DOWN ARROWs
HOLDARROW
11
Page 12
b. Top Heat Zones [2 (left side, top) & 3 (right side, top)] temperature setting. Duplicate steps
for Bottom Heat setting.
NOTE:
Zones 2 & 3 are tied together (internal software coding) and CANNOT be set at different
values.
c.Cook-time setting.
PRESSHOLD CLOCK
1.andbutton for 5 seconds, until a flashing arrow appears on
the left side ofthe display,pointing at the value that is now ready for programming.
2. Use thes to adjust the value to the new cook-time setting.
DO NOTHING
3.for 5 seconds and the new value issaved in memory.
NOTE:UP & DOWNARROWPRESS
UP & DOWN ARROW
If thes are noted within 15 seconds of when the flashing
arrow appears, the controller jumps out of Recipe Programming Mode and retains the previous
recipe values.
NOTE
: These same steps must be repeated for each recipe. After each recipe is programmed,
the display returns to display. Use thearrow to jump to the next recipe
REC “X”UP & DOWN
and repeat the process as described above.
4. Alarm Mode
This Mode alerts the operator to situations that the controller has detected as faulty operation that
needs attention.
ALARM BUZZERPRESS
Anstarts beeping loudly when such a situation is detected.the I/0 button to
MUTEBUZZER
the. The alarm condition still exists, theALARM status light continues to flash, but the
buzzer is cancelled.
Alarm conditions are in two (2) categories: (a) Temperature Probe Failure; (b) Overheat Conditions.
a. Temperature Probe Failure.
Whenever any of the three temperature probes fail (2-top, 1-bottom), the controller alerts the
operator (loud buzzer beeping).Only when the alarm condition has been fixed will the
buzzer not sound when the unit is turned ON via the I/0 button.
A qualified service
professional should replace the faulty probe for proper operation toresume.
The controller automatically responds to such conditions, depending on which type of failure
has occurred. Responses are as follows:
1. Scrolling message on the display:
PROBE FAILURE CALL FOR SERVICE.
2. The affected zone status light flashes.
3. If either of the Top probes has failed, the controller continues to regulate top heat as if
nothing had happened. This is because each probe is a redundant item for the other. With
one probe input invalid, the controller reads the other input as valid.
4. If both Top probes should fail, the controller reverts to a preset “duty cycle” program
that allows a reduced amount of top heat to be generated.Since there is no reliable
top probe input, the controller controls power to the heaters on an
percentage basis, such as 66% time, 33% time.This is done to prevent a
ONOFF
“ON/OFF”
possible “Overheat” condition, since there is now no reliable means to sense an Top
overheat condition.
5. If the Bottom probe should fail, the controller reverts to a preset “duty cycle” program
similar to the dual-Top probe failure mentioned above.
12
Page 13
NOTE: In either case where the unit is in a “duty cycle” mode, the operator can still use the
unit until service is performed to correct the failure. However, the reduced heat
value will affect the output capacity of theunit.
heatvaluewillaffecttheoutputcapacityoftheunit.
NOTE:
1.the I/0 button tothe buzzer.
2.The scrollingmessage goes away.
3.Thestatus light stays illuminated.
Anormal operator response maybe as such:
PRESSMUTE
PROBE FAILURE
ALARM
4.All other functions continue as normal:
a. Display shows current recipe selection. Recipe selection is still
possible.
b. Belt moves and belt status light is illuminated.
c. Heat Zonestatus lights will be dark.
5.If thebutton is pressed to view current temperatures, the unaffected zones will
HEAT
display their current temperature, but the affected zone(s) will scroll the
FAILURE
message, without any beeping buzzer.
b. Overheat Conditions.
NOTE: If unexpected smoke should appear around the unit during an Overheat Alarm
condition, turn the Main Switch OFF.
Overheat conditions result from excessive power being applied to the heaters. Such situations
usually arise froma solid-state relay that has failed, of whichthere is one for each heat
CLOSED
zone (three total). However, over-voltage conditions can also cause excess heat, even though
the relays are OK. Therefore, it is necessary to properly trouble-shoot such conditions to
correctly identify the problem.
A qualified technician should make any needed repairs.
PROBE
The maximum allowable temperature is programmable in the
LOW-LEVEL PROGRAMMING
Mode, and is factory set at 1100°F (593°C).
The controller automatically responds to such conditions as follows:
1.Scrolling message on the display:
TEMPERATURE ZONE OVERHEAT - CALL FOR
SERVICE.
2.Alarm status light isilluminated.
3.By shuttingpower toheaters until Overheat condition resolved.
NOTE:
Anormal operator response maybe as such:
1.the I/0 button tothe buzzer.
PRESSMUTE
2. The scrollingmessage goes away.
3. Thestatus light stays illuminated.
OFF ALLALL
OVERHEAT
ALARM
4. All other functions continue as normal:
a. Display shows current recipe. Recipe selectionis still possible.
b. Belt moves and belt status light is illuminated.
c. Heat Zone status lights will be dark.
5. If thebutton is pressed to view current temperatures, the unaffected
HEAT
zones will display their current temperatures, but the affected zone(s) will scroll the
OVERHEAT
message, without any beeping buzzer. (Since there is no power going
to the heaters, the temperatures should be lower than normal,a failed
relay is continuing to power the heater(s).
UNLESS
13
Page 14
6. CLEANING
Insure the appliance has been turned off and has had sufficient time for all surfaces to cool down before
cleaning. Use only mild soap and water to clean this appliance. Appliance cleaning should be performed
daily.
NOTE:
Daily Cleaning
!
!
!
!
!
!
DO NOT USE ABRASIVE PADS OR CLEANING SOLUTIONS ON THIS APPLIANCE.
Remove the crumb pans and wipeout debris with a damp rag and mild soap solution.
Remove the deflector panels located at the entrance and exit of the oven tunnel. Wipe down the
area under the deflector panels, and the deflector panels, with a damp rag and mild soap. Reinstall
the deflector panels by reversing theprocedure used to remove them.
Using a damp rag with mild soap and water, wipe down the exterior surfaces of the appliance.
Using a damp rag with mild soap solution, wipe down all areas of the conveyor. DO NOT ATTEMPT
TO CLEAN THE UPPER WHITE CERAMIC, OR LOWER METALHEATERS.
When units are in the stacked configuration, it is still necessary to clean between the units. Using a
damp rag with mild soap and water, wipe down the tops and undersides of all units. Ensure there
are no foreign objects between theunits that could catch fire.
Using a damp rag with mild soap and water, wipe the surfaces of the stacking spacers on all four
corners.
7. TROUBLESHOOTING
Always ask and check the following:
Not getting power:
1. Is the unit connectedto a live power source of the proper voltage?
2. Check the rating label. Is the unit connected to the correct power source?
3. Check the circuit breaker.
4. Is power switch“ON” and led displaying information?
If the above checks out, and you still have problems, call your local serviceagent.
5.
Conveyor not working (NON-EZ MODELS):
1. Please refer to “Not getting power” section.
2. Is the knob turnedto correct setting per desired speed?
3. Note: At slower settings the conveyor moves very slow and may appear stalled, which is not the
case.
4.If the abovechecks out and you still have problems, call your local service agent.
Conveyor not working (EZ MODELS):
1. Please refer to “Not getting power” section.
2. Check belt for obstructions. Belt may be jammed.
3. Reverse belt direction to check for belt jam - locate Reversing Switch on left side, beneath conveyor
frame, hidden by removable cover. Remove cover, flip switch, and note if belt begins to move
backwards. Does belt move backwards?
4.If, then clear belt jam and resetbelt direction via ReversingSwitch.
YES
5.If, thencall your local service agent.
NO
6. Note: At slower settings the conveyor moves very slow and may appear stalled, which is not the
case.
7. If the above checks out, and you still have problems, call your local service agent.
14
Page 15
Food not cooking properly:
1. Please refer to “Not getting power” section.
2. Are the controller and speed control adjusted to the desired setting?
3. Are the deflector curtains in the proper position?
4. If the above checks out, and you still have problems, call your local service agent.
8. PREVENTATIVE MAINTENANCE SCHEDULE
!
!
!
!
!
!
!
Please follow the cleaning section for the daily preventative maintenance schedule.
DO NOT USE ABRASIVES OR CLEANING SOLUTIONS ON THIS APPLIANCE.
Routinely check before every operation that adequate distance is allowed between fans and
anything that would possibly allow foreign debris or substances to be taken in by inlet fan.
Clean fan guards on a daily basis to ensure proper inlet cooling to electrical components and
efficient hot air exhaust.
On a daily basis make sure side walls of tunnel oven remain clean to assist in maintaining even
cooking around product. Be careful not to bump or hit the upper ceramic heaters when wiping
down.
Ensure belt is properly tensioned as to prevent slippage or binding, which causes strain on
motor.
DO NOT ATTEMPT TO MAINTENANCE, SERVICE OR CLEAN THE UPPER CERAMIC AND
LOWER METALHEATERS.
9. WIRING DIAGRAMS/SCHEMATICS
OVERHEAD XWAV1422
(NON-EZ MODELS)
To: Relay
To: Terminal Block
RTD 3 To: Controller AN3
OVERHEAD XWAV1829
(NON-EZ MODELS)
RTD 2 To: Controller AN2
To: Terminal Block
RTD 3 To: Controller AN3
RTD 3
11
12
REAR HEATERS ZONE 3
13
14
FRONT HEATERS ZONE 2
RTD 2 To: Controller AN2
11
12
RTD 2
13
14
To: Relay
To: Terminal Block
0
1
9
15
16
16
9
RTD 2
11
12
REAR HEATERS ZONE 3
13
14
FRONT HEATERS ZONE 2
16
10
15
To: Terminal Block
RTD 3
13
14
RTD 2
To: Relay
To: Relay
11
10
9
2
1
15
16
10
RTD 2
16
15
9
15
Page 16
UNDER CARRIAGE (NON-EZ MODELS)
Motor wiring for left to right configuration of
conveyor belt non-reversable switch
LEFT SIDE HOUSING
(NON-EZ MODELS)
16
TO 3 POLE TERMINAL BLOCK
TO 3 POLE TERMINAL BLOCK
FEMALE TER MINAL
MALE TERMINAL
24
7
OR
GR
OR
GR
BLUE
MOTOR SPEED
POT
BLACK ( -)
ORANGE (+)
GREEN (-)
94100134
5/24V DC
OUTPUT
208 V
RED (+)
RED
BLACK
TO: P OWER S WITCH
2
2
5
2
TO: POWER
SWITCH
L2
26
5
26
POWER CORD
L1= BLACK
L2= WHITE
T.STAT
1
1
L2
L1
L1
L1
L2
.STAT
T
GR
RIGHT SIDE HOUSING
1. ORANGE
1. OPEN
2. WHITE
2. WHITE
3. BLUE
3. BLUE
4. RED
4. RED
5. OPEN
5. GREEN
6. BLACK
BL
94200093
6. BLACK
MOTOR
CONTACTOR
A2A1
24
T1/2
7
T2/4
T3/6
14
22
2221/NC
94000172
3/L2
5/L3
13/NO
28
29
5
1/L1
2
28
RED
29
TO: POWERSWITCH
TO 2 POL E TERMIN AL B LOCK
TO 2 POLE TERMINAL BLOCK
(NON-EZ MODELS)
TO SPEED
MOTOR-ORANGE
TO SPEED
MOTOR-GREEN
BL
G
MOTOR SPEED POT.
TO SPEED
MOTOR-BLUE
OR
R
TO CONTACTOR "A1 "
29
POWER SWITCH
TO POWER SUPPLY
6PIN-RED
30
ESCUTCHEON
Page 17
XWAV LADDER SCHEMATIC (NON-EZ MODELS)
C1
TEMPERATURE SWITCHES
POWER SUPPLY
85 - 265 VAC INPUT, 1
~
24 VDC / 5 VDC OUTPUT
MAIN SWITCH
ORANGE
L1
+
L2
BLUE
TO REVERSE DIRECTION
OF CONVEYOR BELT,
CONNECT / DISCONNECT
WHITE WIRE TO TERMINAL
“A2” ON CONTACTOR.
-
CONTACTOR COIL
C1
C1
GREEN
M1
BRUSHLESS
MOTOR
TOP FAN
EXHAUST
BOTTOM FAN
COOLING
A2A1
WHITE
C1
SSR1
SSR2
SSR3
ZONE 1
RTD BTM
INPUTS
OUTPUTS
ZONE 2
RTD TOP
ECM-3 DIGITAL
TEMP CONTROL
+++
R1
R2
R3
CONVEYOR
SPEED POT
ZONE 3
RTD TOP
---
SOLIDSTAT E
RELAYS
(1) BOTTOM ELEMENT
17
TOP ELEMENTS
Note: 1417 = (5) Top Elements
1422 = (6) Top Elements
1829 = (8) Top Elements
Page 18
XWAV 1422EZ POWER SUPPLY WIRING DIAGRAM208 or 240VAC, 1 PH, 50/60 HZ
18
26
3
29
326816899
29
MAIN
ON / OFF
ZONE 1 - BOTTOM HEAT
USER INTERFACE
KEYPAD
SWITCH
CABLE
ECM-3 CONTROLLER
P16 YEL
TIME
BELT
ALARM
23
28
CONTAC TOR
24VDC COIL
P20 +
RED
RED
SELECT
VOLTA GE
JUMPER
120
208
240
MOTOR
SIGNAL
PROCES SOR
P16 -
YEL
18
17
5
2
5
WH
YEL
P20 +
RED
YEL
YEL
24
7
RED
WH
BLK
BLU
RED
14 6T3 4T2 2T1
N.O.
CONTA CTOR
13
N.O. 5L 3 3 L2 1 L1
17
A2-
28
BLK
17
BLK
24
7
5
COIL
23
A1+
18
5
2
TOPTOP
HEATHEAT
ZONE 2ZONE 3
141312
15
3
26
15
E
B
O
R
P
D
T
R
16
PRODUCT FLOW
ZONE 1 SSRZONE 2 SSRZONE 3 SSR
-DC+-DC+-DC+
19202122
28
4
RTD PROBE
11
16
10
10
9
BELT
REVERSE
SWITCH
1
2
3
4
9
4
-24VDC BLK
-24VDC WH ITE
29
26
BLACK RED
L1
5
23
23
24 VDC OUT
--- +++
RED +
BLK -
208240
VAC I N
10
15
3
7
6
24
+24VDC RED
L2
25
ZONE1ZONE2ZONE3
HEATO N / OFF
RTD PROBE
RECIPE COOKTIME
29
30
25
MOTOR POWER SUPPLY
6
BLACK
RED
WH
30
25
24
7
6
WH
L2/N
L1
21 _
22 +
19 -
20 +
COM
AN1
AN2
AN3
+
AC
N.O.
RELAY
NOTE: Top & Bottom
Heaters are either
208V or 240V, and
must match power
supply voltage.
L1-BLACK
6-30P
L2-WHITE
G
208 or 240VAC, 1 PH, 50/60 Hz
Power Supply, 5500 Watts
REAR
FANS
1
FAN T HERMOSTA T
27
2
FAN THERMOSTAT
2
CONVEYOR MOTOR
24VBLDC
Page 19
XWAV 1422EZ LADDER WIRING SCHEMATIC
L1L2
TOP FA N
THE RMOSTATS
POWER SUPPLY
85 - 265 VAC, 1~ INPUT
24 VDC OUTPUT
MAIN SWITCH
5
C1
24
18
+
23
17
P20 + RED
-
CONTACTOR COIL
A1 +A2 -
C1
R
YELBLU
BLK
C1
WH
M1
BLK
BRUSHLESS
MOTOR
BELT
REVERSING
SWITCH
MSP
P16 - YEL
ZONE 1
RTD BTM
ZONE 2
RTD TOP
+5VDC
ZONE 3
RTD TOP
EXHAUST
BOT TOM F A N
COOLIN G
2
C1
7
6
SSR 1
329
16
26
SSR 2
SSR 3
9
8
ECM-3
ELECTRONIC
CONTROLLER
ANALOG INPUTS
HI-VOLT AC IN
R
LOW-VOLTAGE DC I/O
+
+++
20
( 6 ) TOP ELE MENTS
HI-VOLT AC OUT
R3
R2
R1
---
21
19
4
13
13
11
11
22
-
SOLIDSTATE
RELAYS
16
9
MOTOR SIGNAL
28
25
(1)BOTTOMELEMENT
30
14
15
14
12
10
12
19
Page 20
XWAV 1829EZ POWER SUPPLY WIRING DIAGRAM208 or 240VAC, 1 PH, 50/60 HZ
20
26
3
TOPTOP
HEATHEAT
ZONE 2ZONE 3
RTD PROBE
14
13
15
3
26
15
PRODUCTFLOW
NOTE: Top & Bottom
Heaters are either
208V or 240V, and
must match power
supply voltage.
30
326816899
ZONE 1 SSRZONE 2 SSRZONE 3 SSR
-DC+-DC+-DC+
4
28
16
19202122
12
11
10
10
208 or 240VAC, 1 PH, 50/60 Hz
Power Supply, 7000 Watts
16
9
6-50P
RTD PROBE
REVERSE
SWITC H
BELT
L1
L2
G
1
2
3
28
4
-24VDC BLK
-24VDC WHITE
30
30
9
26
MAIN
ON / OFF
SWITCH
24 VDC OUT
--- +++
BLK -
208240
VAC IN
L1
24
5
27
2
29
29
RED +
10
15
3
7
6
1
FAN T HERMOST AT
30
+24VD C RE D
L2
25
ZONE 1 - BOTTOM HEAT
USE INTERFACE
KEYPAD
CABLE
ECM-3 CONTROLLER
P16 YEL
TIME
BELT
ALARM
29
28
CONTA CTOR
24VDC COIL
P20 +
RED
RED
SELECT
VOLTAGE
JUMPER
120
208
240
MOTOR
SIGNAL
PROCESSOR
P16 -
YEL
18
17
5
2
5
WH
YEL
P20 +
RED
YEL
YEL
24
7
RED
WH
BLK
BLU
CONVEYOR MOTOR
2
RED
14 6T3 4T2 2T1
N.O.
CONTACTOR
13
N.O. 5L3 3L2 1L1
17
A2-
2
8
BLK
17
BLK
24VBLDC
24
7
5
COIL
29
A1+
18
5
2
ZONE1ZONE2ZONE3
HEATON/ OFF
RTD PROBE
32
SPLICES
23
31
23
21 _
22 +
19 -
20 +
25
6
L2/N
L1
RECIPE COOKTIME
AN1
AN2
AN3
-
+
MOTOR POWER SUPPLY
COM
AC
N.O.
WH
23
25
24
7
6
WH
REAR
FANS
FAN TH ERMOST AT
RELAY
Page 21
XWAV 1829EZ LADDER WIRING SCHEMATIC
L1L2
THE RMO STATS
TOP F AN
EXHAUST
BOTTOM FAN
COOLIN G
5
24
4
POWER SUPPLY
85 - 265 VAC, 1~ INPUT
24 VDC OUTPUT
MAIN SWITCH
C1
35
30
+
29
34
P20 + RED
-
CONTACTOR CO IL
A1 +A2 -
C1
R
YELBLU
BLK
28
C1
WH
M1
BRUSHLESS
MOTOR
REVERSING
BLK
23
BELT
SWITCH
2
C1
7
MSP
P16 - YEL
ZONE 1
RTD BTM
ZONE 2
RTD TOP
+5VDC
ANALOG INPUTS
6
HI-VOLT AC IN
ZONE 3
RTD TOP
MOTO R SIGNAL
25
SSR 1
332
SSR 2
SSR 3
8
16
9
26
ECM-3
ELECTRONIC
CONTROLLER
R
LOW-VOLTAGE DC I/O
+
+++
2019
18
( 8 ) TOP ELEMENTS
HI-VOLT AC OUT
R3
R2
R1
21
---
21
17
13
13
16
13
11
11
9
11
22
-
SOLIDSTATE
RELAYS
(1)BOTTOMELEMENT
33
14
14
15
14
12
12
10
12
Page 22
XWAV 1829 POWER SUPPLY WIRING DIAGRAM208VAC
22
DETAIL A
240 V
JUMPER
SETUP
DETAIL B
1111
1212
REAR HEATE RS ZONE 3
1313
14
RTD 2
FRONT HEATERS ZONE 2
OVERHEAD
208 V
JUMPER
SETUP
RTD 3
10
9
15
14
16
LOWERHEATERZONE1
4200 WATTS
2800 WATTS
RTD 2
RTD 3
30
15
UNDER CARRIAGE
ESCUTCHEON
LEFT SIDE HOUSING
RTD 2
24
7
7
7
RTD 3
(P6 "-")
(P9"+")
(P11 "-")
(P15 "+")
(P16 "-")
(P20"+")
24
FEMALETERMINAL
MALE TERM INAL
24
RTD 1
AN1
AN2
AN3AN3AN3
21
22
M. CTL.
19
20
I/O2 I/O3
17
18
I/O 1
25
6
A
L2/N
B
SEE
L1
DETAIL
VIEW
OR
GR
BL
94000172
OR
BL
GR
MOTOR SPEED POT.
ORANGE(+)
GREEN (-)
94100134
3
2
1
34
1.ORANGE
1.OPEN
2.WHITE
2.WHITE
3.BLUE
3.BLUE
4.RED
4.RED
5.GREEN
5.OPEN
6.BLACK
6.BLACK
94200093
34
CONTACTOR
A2A1
24
T1/2
7
T2/4
T3/6
14
22
2221/N C
ESCUTCHEON
1/L1
3/L2
5/L3
28
13/NO
2829
5
2
RED
POWER SWITCH
7000 WATTS @ 208V = 33.6 A
7000 WATTS @ 208V = 29.1 A