APW Wyott XPRS User Manual

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R
INSTALLATION
OPERATING INSTRUCTIONS
XPRS TOASTER
INTENDED FOR OTHER
THAN HOUSEHOLD USE
Initial heating of appliance may generate smoke or fumes and must be done in a well ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.
This equipment has been engineered to provide you with year-round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.
APPLIANCE MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
Model: XPRS
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ANSI/NSF4
Phone: +1 (214) 421-7366 Fax: +1 (214) 565-0976 Toll Free: +1 (800) 527-2100 Website: www.apwwyott.com E-mail: info@apwwyott.com
(800) 733-2203
24 Hour Service Hotline
1
P/N 93100174 9/06
APW WYOTT
729 Third Avenue
Dallas, TX 75226
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Notes:
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.
Model Number Serial Number Date Purchased
APW Wyott takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it is important that you read and follow the instructions in this manual carefully.
Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instruction. If you have questions concerning the installation, operation, maintenance or service of this product, contact APW Wyott Foodservice Equipment Company’s “ Technical Service Department”.
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SAFETY PRECAUTIONS
Before installing and operating this equipment be sure everyone involved in its operation are fully trained and are aware of all precautions. Accidents and problems can result by a failure to follow fundamental rules and precautions.
The following words and symbols, found in this manual, alert you to hazards to the operator, service personnel or the equipment. The words are defined as follows:
DANGER: This symbol warns of imminent hazard which will result in serious injury or death.
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WARNING: This symbol refers to a potential hazard or unsafe practice, which could result in
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serious injury or death.
CAUTION: This symbol refers to a potential hazard or unsafe practice, which may result in minor or moderate injury or product or property damage.
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NOTICE: This symbol refers to information that needs special attention or must be fully understood
even though not dangerous.
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TABLE OF CONTENTS
SECTION ITEM PAGE
1 Important Safety Instructions 3 2 General Information 5 3 Installation Instructions 5 4 Operation Instructions 5 5 Cleaning Instructions 6 6 Specifications 6 7 Troubleshooting 7 8 Parts List with Exploded View 8 9 Wiring Diagram 10 10 Warranty 11
1. IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT: Read the following important safety instructions to avoid personal injury or
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death, and to avoid damage to the equipment or property.
WARNING: APW Wyott toasters are designed, built, and sold for commercial use. If positioned
where the general public can usethem, make sure that all cautions, warnings, and operating instructions are clearly posted near each unit to insureproper operation, reduce the chance of personal injury and/or equipment damage.
WARNING: Plug unit into a properly grounded electrical outlet of the correct voltage, size and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlet.
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WARNING: To avoid any injury, turn the power switch off at the fuse disconnect switch/circuit
breaker or unplug the unit from the power source and allow to cool completely before performing
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any maintenance or cleaning.
WARNING: To avoid electrical shock, always unplug the unit before performing cleaning or maintenance.
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WARNING: For safe and proper operation, the unit must be located a reasonable distance from
combustible walls and materials. If safe distances are not maintained, discoloration or combustion
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could occur.
WARNING: To avoid electrical shock or personal injury, do not steam clean or use excessive water on the unit.
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WARNING: If service is required on this unit, contact your authorized APW Wyott Service Agent, or
contact the APW Wyott Service Department directly at (214) 421-7366 or (800) 527-2100; fax (214)
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565-0976.
WARNING: This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized APW Wyott Service Agents and genuine APW Wyott Parts when
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service is required..
WARNING: Genuine APW Wyott Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in APW Wyott equipment. It is essential to
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use APW Wyott Replacement Parts when repairing APW Wyott equipment. Failure to use APW Wyott Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
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CAUTION: Some exterior surfaces on the unit will get hot. Use caution when touching these areas
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to avoid injury.
CAUTION: Locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or it’s contents s
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2. GENERAL INFORMATION
1. Overall Dimensions w/Wire Feeder - 13.610”H (34.5cm) x 15.192”W (38.6cm) x 17.982”D (45.7cm)
2. Product Opening - 1.50”H (3.8cm) x 10.50”W (26.7cm)
3. Electrical Requirements (Single phase): A. 120 Volt, 1800 Watt, 15 Amp. B. 208 Volt, 1800 Watt, 8.5 Amp. C. 230/240 Volt, 1800 Watt, 7.8 Amp. D. Cordset configuration
1. Each toaster equipped with three wire grounded cordset and standard three-prong plug.
2. In the U.S.: 120V uses NEMA 5-15P. 208, 230/240V uses NEMA 6-20P .
3. In Canada: 120V uses NEMA 5-20P.
4. Net/Shipping Weight – 28 lb.(12.7kg) / 33 lb.(14.97kg)
3. INSTALLATION INSTRUCTIONS
I. Check Contents - refer to Figure 1, account for the following parts:
A. Wire Feeder - inside Reflector Tray B. Reflector Tray - shipped in place C. Toast Drawer - shipped in place D. Instruction Manual - shipped loose
2. Position Wire Feeder A. Pull out Reflector Tray B. Rotate Wire Feeder C. Slide Reflector Tray back D. WARNING: Operating toaster without Reflector Tray reduces toasting capabilities.
3. Toaster Placement A. Locate toaster near a grounded receptacle of the proper configuration (see below). Plug
the cordset directly into receptacle (DO NOT USE AN EXTENSION CORD).
1. In the U.S.: 120V uses NEMA 5-15R. 208, 230/240V uses NEMA 6-20R.
2. In Canada: 120V uses NEMA 5-20R.
B. Place toaster on flat surface providing following minimum clearances:
1. Base = one inch (provided with legs installed).
2. Side and back walls = two inches
3. Overhead = Enough space to allow adequate heat displacement.
C. Position toaster where customers will not contact any surface labeled “CAUTION HOT”.
4. OPERATION INSTRUCTIONS
1. Preparation A. Clean toaster thoroughly before first use (See cleaning instructions). B. Controls Familiarity
1. Main Power Switch (located on very bottom of control panel): There are two rocker switches.
The bottom switch powers the unit “ON”. It also turns on the bottom element. The top switch is
a standby switch (upper heat switch) that runs the top element. When the standby switch is in
the “ON” position the unit is at full power. When the standby switch is in the “OFF” position the
unit is running at 50%. a) Full Power: Flip both rocker switches to the right. b) Power Off: Flip both rocker switches to the left.
2. Conveyor Speed Control: Set knob to the three (3) position for warm-up.
C. Warm-up time: Allow five (5) minutes.
2. Normal Use A. Loading Product
1. Place product on Wire Feeder. The conveyor will automatically draw product through the toaster at a speed determined by conveyor speed control.
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Figure 1
A
B
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B. Toasting Darkness: determined by conveyor speed.
1. Darkest toasting - set conveyor speed control to far left setting.
2. Lightest toasting - set conveyor speed control to far right setting.
3. Other factors affecting toasting darkness.
4. For best results, use day old bread stored room temperature.
1. Daily Cleaning
A. With toaster off and cool, turn toaster on and set conveyor speed to four. B. Using a plastic abrasive pad, wipe the conveyor belt in a back and forth motion (side-to-
side) motion to remove baked-on product. Wipe the conveyor belt in the same manner
with a hot, damp cloth. C. Turn off toaster. D. Slide the reflector/crumb tray out of toaster by pulling forward. Dispose of crumbs and
wash tray in hot, soapy water. Dry tray and place back in toaster. E. Remove toast drawer from toaster by sliding out and lifting up. Dispose of crumbs and
wash drawer in hot, soapy water. Wipe crumbs from inside the toaster with a hot, damp cloth. Dry drawer and place back in toaster.
F. Wipe the exterior surfaces of the toaster with a hot, damp cloth.
a) Product moistness - moister product requires slower speeds b) Sugar content in product - product with more sugar requires slower speeds c) Product Temperature - cooler product requires slower speeds
5. CLEANING INSTRUCTIONS
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7. TROUBLESHOOTING
1. Always ask and check the following: A. Is the unit connected to a live power source? B. Check the circuit breaker. C. Is power switch on? D. Is the unit operating on proper voltage?
2. If problems exist after checking the above, check the chart below.
3. If any service is needed (italicized items), call an APW Wyott authorized service agency.All service
should be performed by an APW Wyott authorized service agency.
PROBLEM CAUSE SOLUTION
Won’t toast... a. Toaster cold. a. Allow five (5) minutes for warm up.
b. Wrong power switch position. b. Position power switch to full power. c. Wrong conveyor speed setting. c. Reduce conveyor speed.
Toasts unevenly... d. Only part of product surface is d. Reduce conveyor speed.
toasted. e. Product located to far to side of e. Place product on conveyor between
Conveyor. End links. Product sticks to f. Butter or butter substitute used f. Discontinue use of butter or butter conveyor or slide.. on product. substitute.
g. Conveyor surface has baked-on g. Follow daily cleaning methods to
oil residue. remove & prevent residue.
h. Very moist or doughy product. h. Use different source or day old product.
i. Product not defrosted or thawed. i. Defrost/thaw product. No power... j. No power to receptacle. j. Check circuit breaker.
k. Toaster unplugged. k. Plug in toaster.
l. Loose connections. l. Check connections.
m. Power switch. m. Check that switch is on & operational. Won’t heat... n. Loose connections. n. Check connections.
o. Faulty power switch. o. Replace power switch.
p. Burnt out element. p. Replace element. Lighter toast under q. Speed control setting. q. Reduce speed control setting. peak loads... r. Very moist product. r. Use different source or day old
product.
s. Product too cold. s. Allow product to warm to room
temperature.
t. Toaster cavity temperature being t. Add 1” or more spacing between
quenched. product. Conveyor won’t u. No power. u. Check circuit breaker. Move... v. Conveyor links are binding. v. Check conveyor for bent links.
w. Loose or bad connection between w. Check for loose or bad connection.
speed control and conveyor motor.
x. Conveyor motor burnt out. x. Replace conveyor motor.
y. Speed control burnt out. Y. Replace speed control.
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PARTS LIST
ITEM PART NUMBER DESCRIPTION QUANTITY
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
17 18 19 20
21 22 23 24 25 26 27 28 29
30
31 32 33 34 35 36 37 38 39 40 41
42 43 44 45 46 47 48 49 50
93100158 93100160 93100162 93100150 93100061 93100060 93000067 93000070
83267 93100058 93100101 70444800 93100069 81600095 93100063
83221
83222
88705
38129 93100033
54087
54088
54089 93100047
89061
83248
83821
38130
38125
38122
89184
85286
85248
85152
85149
85144
89076
89030
83209
85287
83956
83261 93100064
89073
82902
89111
85638
85640
PS0018
89039 81600087
89063
83868 94000114
34236
34236
89054
RIVET ASSY, XPRS INNER CORE XPRS-CONTROL PANEL EXTRUSION XPRS-RIGHT SIDE EXTRUSION XPRS-TOP COVER LEFT XPRS-PANEL, LEFT OUTER XPRS-PANEL, RIGHT OUTER END CAP, F/L & B/R END CAP, B/L & F/R LEG 1" PLASTIC W/CHROME ASSY, XPRS FEEDER WELD ASSY, XPRS-CONTROL PANEL SWITCH, ROCKER ON-OFF XPRS-BACK COVER HANDLE, POCKET PULL SERIES XPRS-PLATE, CONTROL PANEL RHEOSTAT, MOTOR CONTROL 120V RHEOSTAT, MOTOR CONTROL 208, 230/240V KNOB 039-266 8A BLACK DRAWER TOAST ASSY, ELEMENT HOLDER ELEMENT 120V 832W ELEMENT 208V ELEMENT 230/240V XPRS-ELEMENT END CAP NUT, HEX 10-24 BEARING, SHAFT BRACKET, BEARING ASSY, CLIP BEARING BEARING FLANGED POLYMER W'ASSY IDLER SHAFT BUSHING, .875 HEYCO 2126 FAN MOTOR COOLING 120V FAN MOTOR COOLING 208, 230/240V MOTOR AT10 115V 60HZ MOTOR AT10 208/240V 60HZ MOTOR AT10 230V 60HZ WASHER, LOCK 1/4 INTERNAL SCREW, 10-32X3/4 SPROCKET, 23 TOOTH 1/4 PITCH 5/16 BORE FAN GUARD DRIVE SHAFT ASSY AT-10 SEGMENTED BELT SPROCKET, 12 TOOTH 1/4 PITCH 3/8 BORE HEX MACHINE SCREW, #6-32 X 1/4 SCREW, #8 X 1/2 HEX TAPIT SHT MTL TYPE AB CHAIN, 1/4" DRIVE 67 PITCH BUSHING, STRAIN RELIEF SR-7W-2 CORDSET 14/3 600V 5-20P (120V) CORDSET 14/3 600V 5-20P (230&240V) BELT, WIRE 27x.05 3 SEG. SCREW, 8-32X5/16 PH PAN SS SCREW, 8-32 x 3/8, PHILLIPS, PAN HEAD NUT, HEX 8-32 SPACER, CONVEYOR SHAFT SCREW, COUNTERSINK, 6-32X5/16,Z,BLK TERMINAL BLOCK END MTG TERMINAL BLOCK END MTG NUT, KEPS 6-32
1 1 1 1 1 1 2 2 4 1 1 2 1 2 1 1 1 1 1 2 2 2 2 4
10
2 2 2 2 1 1 1 1 1 1 1 4 4 1 1 1
1 11 10
1
1
1
1
1 12
6
4
2 12
1
4
2
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9. WIRING DIAGRAM9. WIRING DIAGRAM
CORD SET
L1
1
L2
2
7
GND
STANDBY SWITCH
8
DRIVE MOTOR
TOP ELEMENT
11
COOLING FAN
10
BOTTOM ELEMENT
TERMINAL BLOCK
9
ON/OFF SWITCH
6
4
5
RHEOSTAT
3
BLUE
BLACK
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Phone: +1 (214) 421-7366 Fax: +1 (214) 565-0976 Toll Free: +1 (800) 527-2100 Website: www.apwwyott.com E-mail: info@apwwyott.com
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APW WYOTT
729 Third Avenue Dallas, TX 75226
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