APW Wyott VSX-20 User Manual

Download

Page 1

INSTALLATION

AND

OPERATING

INSTRUCTIONS

X’Vert

Model: VSX

VERTICAL CONTACT BUN GRILL TOASTER

INTENDED FOR OTHER THAN HOUSEHOLD USE

RETAIN THIS MANUAL FOR FUTURE REFERENCE

TOASTER MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and

liquids in the vicinity of this or any other appliance.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.

Initial heating of toaster may generate smoke or fumes and must be done in a well ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.

This equipment has been engineered to provide you with year-round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.

ANSI/NSF4

P/N 81603377 9/05

Phone: Fax: (214) 565-0976 Toll Free: (800) 527-2100 Website: www.apwwyott.com E-mail: info@apwwyott.com

(214) 421-7366

APW / WYOTT

729 Third Avenue

Dallas, TX 75226

Page 2

TABLE OF CONTENTS

SECTION ITEM PAGE

1 Owner’s Information 2 Safety Information 3 Specifications 4 Operation 5 Cleaning & Release Sheet Care & Replacement 6 Troubleshooting 7 Preventative Maintenance Schedule 8 Wiring Diagram 9 Parts List & Exploded View 10 Procedure: Conveyor Belt Tracking 11 Procedure: Changing a Belt 12 Procedure: Splicing The Conveyor Chain 13 Procedure: Conveyor Belt Adjustment 14 Warranty

........

2 2 3

4 6 7 10 13 14 16 16 17 19 20

1. OWNER’S INFORMATION

General Information:

The APW Wyott X’Vert Vertical Contact Bun Grill Toaster (VSX) is designed to toast two whole buns (2 crowns and 2 heels) at the same time. (See page 5, Figure 4) Toasting is accomplished through contact of the flat side of the buns with an aluminum griddle plate. The user places both buns into the top of the toaster and two perfectly caramelized, warm buns (4 halves) will slide out of the bun chute. The VSX will toast two buns in 8, 20 or 30 seconds (dependingon your model).

The Manual includes information for proper procedures on safety, installation and operation of the Vertical Contact Bun Grill Toaster (VSX). It is of extreme importance that this manual be read in its entirety before installing and operating this unit.

This Vertical Contact Bun Grill Toaster (VSX) is manufactured of the highest quality materials available and is built to the stringent quality standards of APW Wyott. Quality Assurance testing is one of the standards that we adhere to.

Please keep this manual for future reference. It contains important instructions for the proper installation, operation and service of this unit. If this unit changes ownership, it is important that this manual accompany the equipment.

WarrantyInformation:

Reliability backed byAPW Wyott’s Warranty:

All APW Wyott Bun Grill Toasters are backed by a 1-year Parts and Labor warranty, including On-Site Service calls within 50 miles of authorized service technicians.

Service Information:

Service Hotline (800) 733-2203

2. SAFETY INFORMATION

APW Wyott toasters are designed, built, and sold for commercial use and should be operated by trained personnel only. Clearly post all CAUTIONS, WARNINGS and operating instructions near each unit to insure proper operation and to reduce the chance of personal injury and/or equipment damage.

Always disconnect power before servicing the toaster. Surfaces will remain hot after power has been turned off. Allow unit to cool before cleaning or servicing. Never clean the toaster by immersing it in water. The toaster is not protected against water jets; DO NOT CLEAN TOASTER WITH A WATER JET. Always clean equipment before first use.

Page 3

Operating toaster without legs will void the warranty. Insure all accessories and exterior panels are properly installed and adjusted before applying power and operating.

3. SPECIFICATIONS

Cordset Configuration:

208/240V: NEMA6-20P plug, 3 foot, 3 wire grounded cord. 208/240V: NEMA6-20P plug (90° angle), 5 foot, 3 wire grounded cord.

If the supply cord is damaged, the manufacturer or an authorized service agent (or a similarly qualified person) must replace it to avoid a hazard.Failure to replace a damaged cord will voidthe warranty.

Overall Dimensions:

VSX: 24”H x 19”W x 11” D (61 cm x 48 cm x 28 cm) VSX: 240V - 3420W, 14.5 Amps 60HZ

WARNING:

INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH.

Electrical Ground is required on this appliance.

Do not modify the power supply cord plug. If it does not fit into the outlet, have the proper outlet installed by a qualified electrician Do not use an extension cord with this appliance. Check with a qualified electrician if you are unsure as to whether the appliance is properly grounded.

Electrical Ratings:

VSX: 208V - 2570W, 12.5 Amps 60HZ

ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THE

FIGURE 1: DIMENSIONS

NEMA-6-20P

20Amp, 250 VAC

18.24"

19.38"

18.67

23.90"

22.64"

10.00

13.17"

Page 4

4. OPERATION

Operating Instructions (see figure #4)

Dry operation onlyThis toaster is for (no oil). Do not put buttered bread products in the toaster.

Ensure Release Sheets are properly installed. (See page 7.)

Turn Main Power Switch on. Set Temperature Control to desired temperature. (Temperature is factory

set at 600°F.)

Allow Pilot Light to cycle at least two times (on/off). When the light is on, the grill is heating. Heat up time is about 15 minutes.

Place bun halves on feeder cut side down (facing grill

surface). Toast time is approximately 8, 20 or 30 seconds depending on bun height, diameter and model purchased. Increase or decrease temperature setting and/or Bun Thickness Dials to achieve desired brownness and temperature.

Bun Thickness Adjustment

The VSX is designed to accommodate a variety of different products. Adjust for product thickness by setting the Bun Thickness Dials on the side of the toaster to the appropriate setting. Settings for different thicknesses are indicated on the label adjacent to the Bun Thickness Dials.See figure 2.

BUN THICKNESS DIALS

FIGURE 2:

VSX-20 TemperatureControl (See Figure 3)

FIGURE: 3

VSX-20

UP: While pressed, displays the set-point. Press and hold for at

least 3 seconds to increase set point.

DOWN: While pressed, displays the set-point. Press and hold for at

least 3 seconds to decrease set point. TEMP: Press to momentarily display the actualplaten temperature. PILOT: Illuminated when power is being applied to heater. POWER: Main power supply to the toaster.

Operation of Controller (See Figure 3)

1. Make sure that all the doors are closed and the lid is on. (It should look like the photograph on the cover.)

2. Make sure toaster is plugged in to the correct voltage. The voltage of the toaster is written on the data plate. The data plate is located on the back of the toaster near the cord.

3. Turn the toaster on (POWER). “|” is on and “O” is off.

4. When main power is applied, the digital display will boot up (displays “888” and then the software version information). Then it will display “Lo.” (If the toaster is already warm, it might display “Hi.”)

5. The toaster remembers the last set point that was entered, even if you turn the toaster off. APW recommends a set point of 600°F or below. If you wish to change the set point, press (and hold) either the UP or DOWN key. Display will change set point by 1 degree for the first 5 degrees, and then it will jump by 5's. When you reach the set point that you want, let go of the button. You may then press the UP or DOWN key to make further changes. If you don't press any buttons for 5 seconds, then the new set point will take effect.

6. When the set point is changed, the display will say “Lo” or “Hi” until the set point is reached. After that time it will say “rdY.” While it says “rdY” the platen will cycle on and off to maintain the set point. Whenever heat is applied to the platen, the PILOT LED will be illuminated.

7. It takes the toaster 10-15 minutes to warm up.

TEMP. CONTROL

ALARM

PILOT

TEMP

DOWN

Page 5

Status,Alarm, and ErrorMessages (See Figure 3)

rdY Lo

Hi Prb HIE

Control is at set point and the toaster is ready for operation. Actual temperature is below set point. After toaster has reached “rdY,” then this indicates that the platen is less than 50°F below the set point (too cold). Actual temperature is above set point. The temperature probe (sensor) is disconnected or defective. Actual temperature is at least 50°F above set point, indicating that there is a controller error.

FIGURE 4: TYPICAL

TOASTER OPERATION

HEEL IN

BACK

DISCHARGE

CROWN IN FRONT

BUN

FIGURE 5:

VSX-20 W/BUN CATCHER

“If you like to keep your counter clean, APW Wyott also offers a bun catcher. This is a bun chute that will catch the crumbs that fall down the bun chute. The bun catcher is part number 81699002.”

VSX-10 Temperature Control (See Figure 6)

NO HEAT: When the knob is pointed here, all heat is cut off from the

platen. The conveyors will run, but the platen will not heat. PILOT: Illuminated when power is being applied to heater. KNOB: Usedto select the set point. Graduations are °F. POWER: Main power supply to the toaster.

Operation of Controller (See Figure 6)

1. Make sure that all the doors are closed and the lid is on. (It should look like the photograph on the cover.)

2. Make sure toaster is plugged in to the correct voltage. The voltage of the toaster is written on the data plate. The data plate is located on the back of the toaster near the cord.

3. Turnthe toaster on (POWER). “|” is on and “O” is off.

4. Turn the dial to the desired set point. APW recommends that you set it to 600°F or below. If the dial is set to “NO HEAT” then the toaster will run normally except that there will be no more heat supplied to the toaster. The toaster will cool down to room temperature.

5. Whenever heat is applied to the platen, the PILOT light will be illuminated. When the pilot light has cycled a couple of times (turned off and on, twice), then the toaster is ready for toasting. This takes 10-15 minutes.

FIGURE 6:

VSX-10

TEMP. CONTROL

PILOT

Page 6

Cleaning Instructions

5. CLEANING

Toaster is for DRY BUNS ONLY.

Do not put buttered bread products in

the toaster.

Note: To save time at closing (it will take 15 minutes for toaster to cool down), you might want to have the day shift clean the toaster.

1. Turn off (7) Main Power Switch (See Fig. 7). Allow toaster to cool down.

2. Remove (6) Bun Slide and (1) Top Cover (See Fig. 7) & wash in sink.

3. For ease of cleaning, turn the toaster so that you can access the conveyor.

4. Lift up and lower (5) Front Panel (See Fig. 7).

5. Depress (9) Conveyor Button (See Fig. 7). Using a cloth or sponge, and Sizzle Plus (from Kay Chemical, www.ecolab.com), wipe (4) belting back and forth removing bread crumbs and debris. Continue until belting is clean. (See Figure 8)

6. Close (5) Front Panel (See Fig. 7).

7. Lift up and lower (8) Back Panel (See Fig. 7).

8. Repeat step five.

9. Close (8) Back Panel (See Fig. 7).

10. Rotate (3) BunThickness Dials to the vertical position.

11. Clean (2) Release Sheet (See Fig. 7) according to the instructions on page 7. Replace (1) Top Cover (See Fig. 7).

12. Rotate (3) BunThickness Dials to their original position.

13. Turn on (7) Main Power Switch (See Fig. 7).

14.

FIGURE 7:

TOASTER PARTS

(PIEZAS DE LA TOSTADORA)

5. CLEANING (EN ESPAÑOL)

El Procedimiento de Limpieza

Tostador es SOLO PARALOS BOLLOS SECOS.

en la tostadora.

Nota:

Para ahorrar tiempo al cerrar (Hay que esperar 15 minutos para que el tostador se pueda enfriar) usted

puede decirle al los trabajadores del horario diurno que deben limpiar el tostador.

1. Apagar usando (7) el interruptor principal (mirar la 7 figura). Darle un tiempo al tostador de enfriarce.

2. Quitar (6) el deslizador de los bollos y (1) la cubre tapa (mirar la 7 figura) y lavar en el regadero.

3. Para la facilidad de la limpieza, dé vuelta a la tostadora de modo que usted pueda tener acceso al transportador.

4. Levantar y bajar (5) el panel delantero del tostador (mirar la 7 figura).

5. Deprimir (9) el botón de la correa transportadora (mirar la 7 figura) Usando un trapo o esponja y Sizzle Plus (de Kay Chemical, www.ecolab.com), limpiar (4) la correa adelante y atras quitando las migajas de pan y otros escombros. Continuar hasta que la correa este limpia. (Mirar la 8 figura)

6. Cerrar (5) el panel delantero.

7. Levantar y bajar (8) el panel detrás de el tostador (mirar la 7 figura).

8. Repetir el paso número cinco.

9. Cerrar (8) el panel detrás.

10. Girar (3) los diales que específica lo grueso de los bollos a la posición

vertical.

11. Limpie (2) la Hoja de Salida (mirar la 7 figura) según las

instrucciones en la página 7.

12. Reemplazar (1) la cubre tapa (mirar la 7 figura).

13. Girar (3) los diales que específica lo grueso de los bollos a su posición

original.

14. Poner en marcha usando (7) el interruptor principal (mirar la 7 figura).

No ponga los productos de pan untados con mantequilla

FIGURE 8:

CLEANING THE BELT

(LIMPIEZA DE LA CORREA)

Page 7

Release Sheet Care and Replacement

J/K

D/E

A. Turntoaster off. B. Remove the Top Cover. C. Remove old Release Sheet from the toaster platen. TOASTERPLATENMAYBE HOT. D. Using a cleaning pad or sponge, clean both sides of the sheet with a cleaner (we recommend Sizzle Plus by

Kay Chemical, www.ecolab.com). Then rinse and sanitize both sides.Always clean both sides.

E. Inspect both sides of the Release Sheet to see if they are still good (fairly clean and slick). If one side of the

Release Sheet doesnt allow buns to slide over it in the toaster, then that side of the sheet is no longer good. When neither side allows the buns to easily slide through the toaster, it is time to replace the sheet. It is best to use up one side of the sheet, and then switch to the other side.

willwear out the sheet atthecrease.

F. When switching sides or using a new Release Sheet, fold the Release Sheet in half (length-wise) and

crease it. The buns will touch the side that is facing out.

lightly

G. Turntoaster on. H. Move the conveyors out full. (The Bun Thickness Dials should point straight up.) I. Drape the Release Sheet overthe toaster platen and go about 5 down. J. While holding the Release Sheet with one hand, press the conveyor button on top to start the conveyors. As

the conveyors turn, they will help the Release Sheet to go down. BUTTON MAY BE HOT. K. When the crease reaches the topof the platen, release the Conveyor Button. L. Replace the top cover to the toaster. M. Let the toaster run for about 10 minutes towarm up the Release Sheet. N. Re-adjust the conveyors to their proper settings using the Bun Thickness Dials.

(Conveyorswillnot run because topcoverisremoved.)

(Conveyorstartsto move.)

CAUTION!

Donot switch back-and-forthbetween sides since this

CAUTION!

6. TROUBLESHOOTING GUIDE Always ask and check the following:

1. Is the unit connected to a live power source of the proper voltage?

2. Check the circuit breaker.

3. Is power switch ON and pilot light glowing?

4. Check the rating label. Is the unit connected to the correct power source?

5. Is the T op Lid properly secure on top and engaging the Conveyor Button? (See Figure L above).

Service Hotline (800) 733-2203

Page 8

Problem

Possible Cause Corrective Action

(See page 9)

Page 9

Problem

Crown and / or heel must be forced into the toaster.

Toaster is overheating or cooling fan is not turning properly. Toaster making noise or

conveyors are squeaking. (Note that some noise is inherent to the normal operation of the toaster & does not require Field Service. If unsure, call the APW Wyott technical service department.)

Possible Cause

Release Sheet and / or Silicone Belt need cleaning. Bun Chute improperly installed.

Dirt and build-up on the Fan Blades or in the Fan Motor.

Drop down Side Panels rattle.

Lid Rattles

Chains emit squeaking or skipping noise or any noise indicating metal is rubbing on metal.

Corrective Action

Clean or replace Release Sheet or Silicone Belt according to The instructions in this manual. Review installation instructions and relocate Bun Chute. Verify that the bottom of the Bun Chute is level and setting flat

on the counter or table. Turn the unit off, disconnect from power, allow to cool, and

clean the Cooling Fan Blades.

Verify that the Door is undamaged, closed and properly seated on the top cross rods. Verify the Silicone Belt is properly installed. Verify the Lid is undamaged, and re-secure it to the top of the toaster.

If the noise is minor squeaking, this is normal for the toaster & will not cause a problem. To eliminate the noise, lubricate weekly with a high temperature, food-grade lubricant (e.g. Sprayon 210LQ, see www.sprayon.com). DO NOT use a vegetable based cooking spray. If the noise is a scraping noise, it may be possible that the pin for the belt splice is coming out & scraping against the toaster. Merely push the pin back into the belt splice. If none of these correct the problem, & the toaster persists in making a loud noise, please contact an authorizedAPW technical service technician.

Center the pin in the Belt Wrap Zipper. Re-install the Silicone Belt according to the instructions in this manual. Contact an authorized APW service technician.

Contact an authorized APW service technician.

Plug unit into proper electrical outlet . Reset Breakers. If they trip again, contact your local electrician

or authorizedAPW service technician. Contact an authorized APW service technician.

Turn unit off, disconnect power, allow to cool, clean Cooling Fan.

technician.service

Temperature Control Display Error Code  High Temperature (rly)

Temperature Control Display Error Code  Probe or Sensor (prb)

No Temperature Control Display, or erratic display, or displays ---

Belt Wrap Pin rubbing on metal housing. Silicone Belt wrap is installed incorrectly.

Failed Solid-stateRelay, Heating Platen, or Temperature Control Board.

Loose or open Sensor, failed Sensor.

Unit not plugged in. Circuit Breakers turned off or tripped.

Wire problem, failed Circuit Board, or damaged Electrical Components

Cooling Fan not turning properly. Control compartment temperature is above 150° F.

Manual Reset Thermostat

The manual reset is a device that provides thermal protection for the platen. In the event that the main controller or power relay fails to regulate the heat on the platen, the manual reset thermostat will break the electrical connection to the platen. The control, the motors, the conveyors, and the fans may all continue to operate, but no more heat will go to the platen. The manual reset thermostat will prevent any power from going to the platen until a person resets it.

If the manual reset thermostat trips (disallows heat to the platen), this may indicate an extreme failure of another device. If this thermostat trips more than once, it is important that you contact an authorized APW Wyott technical service technician.

To reset the thermostat, locate the thermostat at the rear of the toaster. There is a black knob near the power cord and the rating label. Unscrew the black cover (you may need a screwdriver). Push in the button that it is covering. Replace the black cover (hand tight).

Page 10

7. PREVENTATIVE MAINTENANCE SCHEDULE

Tools required: Heat Resistant Gloves, Standard Cleaner, Standard Sanitizer, Cleaning Pad.

1) Preventative Maintenance -

WARNING!

removing the top cover, cleaning the ReleaseSheet, and cleaning the silicone belt.

A. Exterior. Everyday you should clean the outside of the toaster by wiping it down with a soft

B. Cooling Fan. Check air intake. The cooling fan grille on the side of the toaster must be

WARNING!

do not operate toaster. Serious damage could be done to the blower motor and / or the solid-state electrical components if the toaster is operated while the cooling fan is not running or if the cooling intake is blocked.

C. Removethe top cover and bun chute and clean in a sink.

Daily:

Weekly: 3-6 Months Yearly:

Toaster may be hot. Allow to cool before cleaning. Use heat resistant gloves when

cloth and detergent.

cleaned daily clean grille with a stiff nylon type brush. The cooling fan operates when the power switch is turned to on. It must operate to keep the electrical control compartment below 140°F (60°C).

If the fan blade is not rotating, or fan assembly is missing from main blower motor shaft,

Lubricant

: Needle Nose Pliers,Standard Cleaner, StandardSanitizer, Cleaning Pad

Phillips Screwdriver, StandardLubricating Oil, Needle Nose Pliers

Daily

D. Clean conveyor belts & release sheet according to the instructions described on pages 8, 9 & 10.

WARNING!

caught in the rotating conveyor belt. To stop the conveyor from turning, release the safety interlock switch.

2) Preventative Maintenance -

WARNING!

removing the top cover, cleaning the releasesheet, and cleaning the silicone belt.

A. In addition to the daily cleaning schedule described above, lubricate all 8 conveyor

3) Preventative Maintenance -

WARNING!

removing the top cover, cleaning the ReleaseSheet, and cleaning the silicone belt.

A. In addition to the daily cleaning described above, remove and inspect the silicone belt. If

Do not allow articles of clothing, hands, fingers, or any foreign objects from being

Toaster may be hot. Allow to cool before cleaning. Use heat resistant gloves when

sprockets that they conveyor belts ride on. Use a light weight, food grade, high temperature lubricant. (E.g. Sprayon Products 210LQ, see www.sprayon.com.) DO NOT use a vegetable based cooking spray.

Toaster may be hot. Allow to cool before cleaning. Use heat resistant gloves when

worn, brittle, or damaged, replace the belt with a new one according to section 11, Procedure for Changing a Belt (see page 18).

Weekly

3 to 6 Months

B. While the belt is off, wipe down the conveyor belt roller with a standard cleaner. Follow

cleaning by wiping down again with a standard sanitizer. Spin the roller to make sure that it turns freely.

Page 11

4) Preventative Maintenance

A. In addition to the daily cleaning described above, remove the silicone belts according to the

instructions described in (3), and inspect the metal conveyor chain. Check the tension to make sure that drive sprockets are engaging all the wires in the metal conveyor chain. If the sprockets are not engaging all the wires, if the metal belt is too loose, making noise, or exhibits any other indication of being unusually loose, remove a link from the chain. See instructions (section 12, pages 19 &20), Procedure for Splicing the ConveyorChain.

Yearly

CAUTION.

AN ANNUAL PREVENTATIVE MAINTENANCE INSPECTION OF THE INTERNAL COMPONENTS IN YOUR TOASTER WILL EXTEND THE PRODUCT'S LIFE AND ASSURE PROPER LONG TERM PERFORMANCE. PREVENTATIVE MAINTENANCE OF THE INTERNAL COMPONENTS IS A RECOMMENDED PROCEDURE THAT MUST BE COMPLETED BY A KNOWLEDGEABLE TECHNICIAN, SUCH AS AN APW WYOTT AUTHORIZED SERVICE TECHNICIAN. PREVENTATIVE MAINTENANCE IS THE RESPONSIBILITY OF THE OWNER, AND IS NOT COVERED UNDER THE WARRANTY AGREEMENT PROVIDED WITH THE TOASTER.

B. Unplug the toaster. Open the right side panel by removing the Phillips screws with a

screwdriver,and inspect the drive chain and motor. DO NOT DISCARD THE SCREWS.

WARNING! Electrical hazards are present inside the toaster's right side panel. THE TOASTER MUST BE UNPLUGGED BEFORE THE SIDE PANEL IS REMOVED. ONLY AN EXPERIENCED / AUTHORIZED EMPLOYEE OR SERVICE AGENT PROPERLY TRAINED IN MAINTAINING ELECTRICAL EQUIPMENT SHOULD BEREMOVING THE RIGHT SIDE PANEL.

Inspect the drive chain. Lubricate the chain by applying a few drops of standard lubricant to the chain and internal idler sprocket.

Inspect the drive motor. Lubricate the motor by applying a few drops of standard lubricant to the hole in the outer metal flange thatcontains the motor's drive shaft.

Plug the toaster back in.

Page 12

Notes

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.

Model Number Serial Number Date Purchased

Page 13

8. WIRING DIAGRAMS

FIGURE 9: WIRING DIAGRAM - VSX-10 TOASTER

ELEMENT

COOLING FAN

SWITCH

MAI N POWER

PILOT LI GHT

THERMOSTAT

TOP VIEW

BLK

FRONT

MANUAL

LIMIT S W

N.C.

SCOTCHLOCK

WHITE OR BLUE WIRE FROM CORD

BLACK ORBROWN WIRE

FROM CORD

GREEN W IRE FROM CORD

240V 60HZ OR ANGE 208V 60HZ R ED

CONVEYOR MOTOR

FIGURE 10: WIRING DIAGRAM - VSX-20 TOASTER

ELEMENT

UNUSED WIRE

ORANGE OR RED

BLK

MOMENTARY

PUSH BUTTON

COOLING FAN

BLACK

66935 SCOTCH-LOK

CONNE CTOR

2PLACES

SELECT/CHECK VOLTAGE

208V OR

230V FOR 240V

SWITCH

MAI N

POWER

SSR

RELAY

VOLTAGE J UMPER

TEMPERATURE

1 4

MANUAL

LIMIT SW

N.C.

BLACK

MOMENTARY

230

208

115

L2/N

I/O 1

CONTROL

CABLE SUPPLIED BY VENDOR

MAIN C H

CABLE SUPPLIED BY VENDOR

AN1

TERMINAL

PUSH BUTTON

BLUE

BROWN

BLOCK

SENSOR

66935 SCOTCH-LOK

CONNE CTOR

WHITE OR BLUE WIRE FROM CORD

BLACK ORBROWN WIRE

FROM CORD

GREEN W IRE FROM CORD

240V 60HZ OR ANGE 208V 60HZ R ED

UNUSED WIRE

ORANGE OR RED

BLK

CONVEYOR MOTOR

2PLACES

Page 14

9. PARTS LIST & EXPLODED VIEW

FIGURE 11: EXPLODED VIEW VSX-10/20 TOASTER

VSX-20

VSX-10

Supplied with 81603366

Page 15

ITEM

PART NUMBER

PARTS LIST VSX-10/20 TOASTER

DESCRIPTION

Used On

2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

25 26 27 28 29 30

32 33 34 35 36 37 38 39 40

42 43 44 45 46 47 48 49 50

52 53 54 55 56

30201 56530 56740

58081

69146 69147 81600025 81600050 81600204 81600223

81600224

81600235

81600246

81600249

81600253

81600266

81600271

81600277 81600282 81600284 81600294 81600295 81600296 81600322

81600323

81600337

81600360 81603101 81603103 81603105 81603107 81603210 81603212 81603214 81603220 81603226 81603227 81603623 81603255 81603340 PS0041 81603366 81603368 81603371 81603373 81603374 81603379 81605250

85281 85640 85647 88993 89003 89076 89111 89488

Terminal Block Indicator Light, Amber

Knob, Black Label, CAUTION HOT Solid State Relay Thermal Pad for Solid State Relay Bronze Bushing Bun Thickness Knob Motor Mount Bracket Plain Bearing Keeper Plate for Bearing Drive Chain #25 x 26.75" Lg. PTFE Tape Sprocket #41 14T 1/2"Bore Snap Ring, 1/4" E-style Snap Ring, 1/2" E-style Shoulder Bolt Motor 208/240V 60HZ 18RPM Sprocket #25 14T 3/8"Bore Idler Sprocket Bracket Sprocket #25 20T 5/16"Bore Sprocket #25 20T 1/2"Bore Lid Switch, Momentary High Limit Thermostat, Manual Reset Nut 3/8-32 UNEF Roller 1-1/2" for Belt Tracking Chrome Plated Leg, 1" Temperature Probe Release Sheet Bun Chute

Bun Thickness Label Right Access Cover

Left Access Cover Heating Platen 208/240V 2550/3400W

Conveyor Access Door Lower Conveyor Shaft 1/2"DIA

Upper Conveyor Shaft 1/2"DIA Conveyor Belt, Rubber Lid ROLLER 12" for Belt Tracking Conveyor Chain, 10.5" Wide Electronic Controller Motor 208/240V 60 HZ 5.5 RPM Label for Electronic Controller (Elliptical) Sprocket #25 16T 5/16"Bore Roller Chain #25 x 26.25"LG Corner Trim Thermostat, Bulb & Cap Cooling Fan 3" DIA 208/230V Cordset, 6-20P Plug, 3-Ft Long

Cordset, 6-20P 90° Plug, 5-Ft Long Screw 10-32X3/8 Phillips Self-Locking Bolt 1/4-20X1/2" HEX

Lock Washer 1/4" Internal Strain Relief Bushing .875"DIA Main Power Switch 20A 277V

VSX-20 VSX-10 VSX-10

VSX VSX-20 VSX-20

VSX

VSX VSX-20

VSX

VSX VSX-20

VSX

VSX VSX-20

VSX

VSX VSX-20

VSX

VSX VSX-20 VSX-10 VSX-20 VSX-10 VSX-10

VSX VSX-10

VSX

Page 16

10. PROCEDURE FOR CONVEYOR BELT TRACKING

Conveyor belt tracking is checked at the factory. New toasters should not need adjusting. If, after replacing the silicone belt as described under the periodic maintenance procedure, it begins to "walk" toward one end of the conveyor or another, use the Belt Tracking Screw to align the belt to the center of the conveyor (See Figure 13 and page 19). Keeping the belt centered, along with regular cleaning, helps preserve the life of this belt. To adjust the screw, you will need a 3/16" Allen (hex) wrench or a flat-head screwdriver, depending on your toaster. Turn the screw in the direction the belt appears to be "walking" to bring it back to the center of the conveyor. After adjusting, check the tracking periodically for the first hour to verifythe beltis stillcentered. Overadjustment may cause the

belt to begin to "walk" in the opposite direction. If this occurs, re-adjustby turning the screw again in the opposite direction (again, turn in the direction the belt is walking). Two to three rotations of the screw should be enough to center the belt on the conveyor. Also see the flow diagramon the page19 forbelt tracking instructions.

Silicone Belt Tracking Adjustment

FIGURE 12:

11. PROCEDURE FOR CHANGING A BELT

TOOLS NEEDED: Needle-nose pliers

A. Turnoff toaster. Letcool for 30 minutes. B. Removetop lid and open frontcover C. Turn the BunThickness Dials straightup. D. Turn toaster on and depresstop lidswitch buttonuntil

the belt splice (flap) is at about the center of the conveyor. Turntoaster off.

E. Remove the pin from the splice using the needle-

nosepliers

F. Remove the old belt from the toaster. (CAREFUL!!!

MAY BE HOT!YOU COULD BURNYOURSELF!)

G. Put the new belt on. The WWW treads should face

out and touch the buns. Feed the belt through the conveyor using the end of the belt without flaps. (CAREFUL!!! MAY BE HOT! YOU COULD BURN YOURSELF!)

H. Put pin in splice. The right & left sides of the belt

should line up straight. Make sure that the belt is routed the plastic roller. Make sure belt is in center of conveyor.Make sure that the flap (over the

splice)is facingyou and hangingdown. I. Closethe frontcover and turnto therear conveyor. J. Repeatsteps D-H forrear conveyor.

K. Closethe rear cover and replacethe lid. L. Turn toaster onand turnknobs to their normal settings. M. Watch the conveyors to see if belts ride over the sprockets. If they do, follow procedure for belt

adjustment(see section 13,page 19).

OVER

D.1

D.2

D.3

L.2

L.1

BOTH SIDES

Page 17

12. PROCEDURE FOR SPLICING THE CONVEYOR CHAIN

TOOLSNEEDED: Needle-nose pliers, cord or wire, heavy duty wire cutters, wire ties, pliers, straight edge, safetyglasses

The Conveyor Chain on your toasters should give you a very long life. You should see very little chain elongation over the life of your toaster. However, if you should have to replace the or removea linkfrom the ,please followthe followinginstructions.

conveyorchain

It may be possible that your toaster has a very heavy-duty looking chain. The chain will not look like the following diagrams, and the wire diameterwill be about 1/8 (about the heightof two stacked pennies). This chain requires a special tool. If this is the case,you willneed to call a service agent who has the correct tool. Please note that the lighter chain described here (with wire diameter about 1/16 about the width of a penny)is directlyinterchangeablewith the heavy-dutychain that you have.

Splicing is a skill like any other. It can be learned through training, and it improves with practice. Another majorfactor in faster,easier splicingis havingthe right toolsfor thejob.

conveyor chain

TheXVert toaster requires 62 links ofnew Conveyor Chainfor properoperation.

REMINDER:

Minimize bending the wire strands at the Z-bends. Do your necessary bending in the straight

sectionsof thewire strands.

BEFORE YOU BEGIN SPLICING

If you areinstallinga new :

conveyorchain

1. Disconnect thepower tothe toaster

2. Thread the ontothe conveyor

conveyorchain

3. Check to be surethat thesmooth side isup

4. Check to be sure that the edge loops curve back in the direction opposite to the direction of chain

travel

5. Remove a strand ortwo from the new touse for fullstrand splicing

6. Tie the two ends ofthe togetherwith cord,twine orwire ties

If you arerepairinga :

conveyorchain

conveyor

1. Disconnectthe powerto the toaster

2. Tiethe two undamagedstrands (that surroundthe linkto be removed)together with cord, twine orwire

3. Cut out the damaged or unwanted portion with wire cutters; pick up and dispose of wire pieces

immediately

4. Orient the new piece of correctly by checking the edge loops and Z-bends, then

conveyor chain matching everything exactly. (It is easy to install the piece upside down and/or backwards if you aren't careful.)

5. Remove a strand or twofrom the new touse forfull strandsplicing

6. Secure the new piece of in place withwire ties, andcut offexcessbelt

conveyorchain

conveyor chain

Important Note:

repair it. Install a new .Also, never save old to use for repairs because they

If a has damage in more than one place on account of fatigue, do not try to

conveyor chain conveyor chains have already been weakened from use. New conveyor chain is APW part #PS0041. To replace chain on bothconveyors in toaster,order twokits.

Page 18

1. Begin SplicingIn The Center

Confirm that the edge loops are curving back away from the direction of conveyor chain travel as shown in Diagram 1. If not, check to be sure that the conveyor chain is not threaded backwards on theconveyor.

Hold the strand up between the two conveyor chain edges and check to see that the edge loops are going in the samedirection as the conveyor chains edge loops. (Thestrand must also be right side up for it to lay flat. You will know immediately if you have installed the splice strand wrong side up andwill haveto start over.)

BEND the strand from each side enough to INSERTthe ends into the two spaces next to the center space(SpacesB andD inDiagram 1)

INSERTthe strandends intothe center spaceof the oppositeedge(Space3 in Diagram 1)

Pull the ends of the strand through until the center space locks in place (You should be pulling the

strandstoward you) Use pliers or the Eddie Tool to STRAIGHTEN the wire in the center space (Once the center is

connected,you may removethe tiesholding the conveyorchainsedges together)

2. Weave Strand ToSides

Using your pliers, connect the strand's edge loop to the conveyor chains edge loop (on the far

edge).(Diagram 2) Connect the edge loop on the near edge of the conveyor chain to the strand's edge loop. (Diagram

3) STRAIGHTENthe strand withyour pliers

3. Check DriveShaftSprocketAlignment

Checkalignment of sprocketteeth witha straight edge

Page 19

Start

13. CONVEYOR BELT ADJUSTMENT

FIGURE 13: PROCEDURE FOR CONVEYOR BELT ADJUSTMENT (TRACKING)

Position yourself so that you face the conveyor with the access cover betweenyou andthe conveyor.The platen should be on the other side ofthe conveyorfromyou.Thisputstheadjustmentscrewonyourright.

Continue to monitor the conveyor from time-to- time for a couple of days to see if it walks over a sprocket.

END

Did the conveyor

belt walk after a fewhours?

Yes

Has the belt walked over one of the sprockets within 10 minutes?

Turn the screw 5 times counter clock-wise.

Yes

To w hi ch sprocket did the belt walk over?

Left

Didthe belt walk off the sprocket in5 minutes?

Right

Yes

Turnthe screw 5 times clock- wise.

While conveyor belt is still between the sprockets,turnthe screw 2 times clock-wise.

Didthe belt walk off the sprocket in5 minutes?

Neither. It stays in center.

Whileconveyor belt is still between the

Yes

sprockets, turn the screw 2 times counter clock-wise.

Within about 5 minutes, which sprocket is the conveyor walking toward?

Left

Right

Turn the screw clock- wise about a half turn. If the belt has walked over the right sprocket, you will need to put it in the center of the sprockets by hand.

THE BELT MAY BE EXTREMELYHOT. YOU COULD BURN YOURSELF.

CAUTION!!!

Turn the screw counter clock-wise about a half turn. If the belt has walked over the right sprocket, you will need to put it in the center of the sprockets by hand.

BELT MAYBE EXTREMELYHOT.YOU COULDBURNYOURSELF.

CAUTION!!! THE

Page 20

14. APW WYOTT EQUIPMENT LIMITED WARRANTY

APW Wyott Foodservice Equipment Company warrants it's equipment against defects in materials and workmanship, subject to the following conditions:

This warranty appliesto the original owner only and is notassignable. Should any product fail to function in its intended manner under normal use within the limits defined in this warranty, at the option of

APW Wyott such product will be repaired or replaced by APW Wyott or its Authorized Service Agency. APW Wyott will only be responsible for charges incurred or service performed by its Authorized Service Agencies. The use of other than APW Wyott Authorized Service Agencies will void this warranty and APW Wyott will not be responsible for such work or any charges associated with same. The closest APW WyottAuthorized ServiceAgent must be used.

This warranty covers products shipped into the 48 contiguous United States, Hawaii, metropolitan areas of Alaska and Canada. There will be no labor coverage for equipment located on any island not connected by roadway to the mainland.

Warranty coverage on products used outside the 48 contiguous United States, Hawaii, and metropolitan areas of Alaska and Canada may vary. Contact the internationalAPW Wyottdistributor, dealer,or service agency for details.

TimePeriod

One year for parts and one year for labor, effective from the date of purchase by the original owner. The Authorized Service Agency may, at their option, require proof of purchase. Parts replaced under this warranty are warranted for the un-expired portion of the original product warranty only.

Exceptions

Inall cases, parts covered by extended warranty will be shipped FOB the factory after the first year.

Portable Carry In Products

Equipment weighing over 70 pounds or permanently installed will be serviced on-site as per the terms of this warranty. Equipment weighing 70 pounds or under, and which is not permanently installed, i.e. with cord and plug, is considered portable and is subject to the following warranty handling limitations. If portable equipment fails to operate in its intended manner on the first day of connection, or use, at APWWyott's option or its Authorized ServiceAgency,it will be serviced on site or replaced.

From day two through the conclusion of this warranty period, portable units must be taken to or sent prepaid to the APW Wyott Authorized ServiceAgency for in-warranty repairs. No mileage or travel charges are allowed on portable units after the first day of use. If the customer wants on-site service, they may receive same by paying the travel and mileage charges. Exceptions to this rule: (1) countertop warmers and cookers, which are covered under the Enhanced Warranty Program, and (2) toasters or rollergrills which have instore service.

Exclusions

The following conditions are not covered by warranty:

If the equipment has been changed, altered, modified or repaired by other than an Authorized Service Agency during or after the warranty period, then the manufacturer shall not be liable for any damages to any person or to any property, which may result from the use of the equipment thereafter.

This warranty does not cover services performed at overtime or premium labor rates. Should service be required at times which normally involve overtime or premium labor rates, the owner shall be charged for the difference between normalservice rates and such premium rates.APW Wyott does not assume any liability for extended delays in replacing or repairing any items beyond its control.

Inall cases, the use of other thanAPWWyottAuthorized OEM Replacement Parts will void this warranty. This equipment isintended for commercial use only.Warrantyis void if equipment is installed in other than commercial application.

WaterQuality Requirements

Water supply intended for a unit that has in excess of 3.0 grains of hardness per gallon (GPG) must be treated or softened before being used. Water containing over 3.0 GPG will decrease the efficiency and reduce the operation life of the unit.

Note: Product failure caused by liming or sediment buildup is not covered under warranty. THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED

INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES AND CONSTITUTES THE ENTIRE LIABILITY OFAPW WYOTT. IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE TERMS STATED HEREIN.

*Gas/Electric Cookline:

component parts, except switches and thermostats. (2 additional years on parts only.No labor on second or third year.)

*BroilerBriquettes, *Heat Strips: *GlassWindows, Doors, Seals, Rubber Seals, Light Bulbs:

*Equipment failure relating to improper installation, improper utility connection or supply and problems due to ventilation. *Equipment that has not been properly maintained, calibration of controls, adjustments, damage from improper cleaning and water damage to controls. *Equipment that has not been used in an appropriate manner, or has been subject to misuse or misapplication, neglect, abuse, accident, alteration, negligence, damage during transit, delivery or installation, fire, flood, riot or act ofgod. *Equipment that has the model number or serial number removed or altered.

Models FD, FDL, FDD, FDDL. Two(2)YearWarrantyon element only. No labor second year.

Models GCB, GCRB, GF, GGM, GGT, CHP-H, EF, EG, EHP.Three (3) Year Warranty on all

RockGrates, Cooking Grates, BurnerShields, Fireboxes:

90Day Material Only. No Labor.

90Day Material Only.No Labor.

9/05