APW Wyott HR-31BDE, HRS-31BDE, HR-31BCE, HRS-31BCE, HR-31BWE Installation And Operating Instructions Manual

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INSTALLATION AND OPERATING INSTRUCTIONS

HOTROD ROLLER GRILLS

SLANTED HOTROD ROLLER GRILLS

FULL MENU HOTROD ROLLER GRILLS

Model Numbers:

HR & HRS -31, -50, -45, -75 & -85 (BCE, BDE, BWE, E, SE, SBCE, SBDE, SBWE)

INTENDED FOR OTHER THAN HOUSEHOLD USE

UNIT MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES

RETAIN THIS MANUAL FOR FUTURE REFERENCE

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.

Model Number Serial Number Date Purchased

WARNING: For your safety do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Keep the area free and clear of combustibles. (See ANZI

Z83.14B, 1991)

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.

This equipment has been engineered to provide you with year-round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.

Phone: +1 (307) 634-5801 Fax: +1 (307) 637-8071 Toll Free: +1 (800) 752-0863 Website: www.apwwyott.com E-mail: info@apwwyott.com

P/N 8893925 7/08

APW WYOTT

P.O. Box 1829

Cheyenne, WY 82003

APW Wyott takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it is important that you read and follow the instructions in this manual carefully.

Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instruction. If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Service Department APW/Wyott Foodservice Equipment Company, P.O. Box 1829, Cheyenne, WY 82003.

SAFETY PRECAUTIONS

Before installing and operating this equipment be sure everyone involved in its operation are fully trained and are aware of all precautions. Accidents and problems can result by a failure to follow fundamental rules and precautions.

The following words and symbols, found in this manual, alert you to hazards to the operator, service personnel or the equipment. The words are defined as follows:

DANGER: This symbol warns of imminent hazard which will result in serious injury or death.

WARNING: This symbol refers to a potential hazard or unsafe practice, which could result in

serious injury or death.

CAUTION: This symbol refers to a potential hazard or unsafe practice, which may result in minor or

moderate injury or product or property damage.

NOTICE: This symbol refers to information that needs special attention or must be fully understood

even though not dangerous.

CAUTION: These models are designed, built, and sold for commercial use. If these models are

positioned so the general public can use the equipment make sure that cautions, warnings, and

operating instructions are clearly posted near each unit so that anyone using the equipment will use it correctly and not injure themselves or harm the equipment.

WARNING: SHOCK HAZARD - Do not open any panels that require the use of tools.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause

property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.

NOTICE: The unit when installed, must be electrically grounded and comply with local codes, or in the absence of local codes, with the national electrical code ANSI/NFPA70- latest edition.

Canadian installation must comply with CSA-STANDARD C.22.2 Number 0 M1982 General Requirements-Canadian Electrical Code Part II, 109-M1981- Commercial Cooking Appliances.

NOTICE: Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc. states in its NFPA96 latest edition that local codes are “Authority Having Jurisdiction” when it comes to requirement for installation of equipment. Therefore,

installation should comply with all local codes.

WARNING: Check the data plate on this unit before installation. Connect the unit only to the voltage

and frequency listed on the data plate. Connect only to 1 or 3 phase as listed on the data plate.

WARNING: Disconnect device from electrical power supply and place a Tag Out-Lockout on the power plug, indicating that you are working on the circuit.

CAUTION: Maintenance & repair should be handled by a factory authorized agent. Before doing

any maintenance or repair, contact APW Wyott.

NOTICE: Install according to the spacing requirements listed in the installation section of

this manual. We strongly recommend having a competent professional install this equipment. A licensed electrician should make the electrical connections and connect

power to the unit. Local codes should always be used when connecting these units to electrical power. In the absence of local codes, use the latest version of the National Electrical Code.

CONTENTS

Description Page Description Page

Safety Precautions 2 Specifications 4 General Installation Instructions 5 Installation 6 Operation 6 Cleaning 6 Service 7 General Description 8

Hot Dog Control 8 General Operation - Hot Dog 8 Bun Warmer Operation 9 Service 11 Service Mode Operation 12

Parts Lists & Exploded Views 13

HR-31 & 50 BWE (Exp View) 13 HR-31 & 50 BCE (Exp View) 14 HR-31 & 50 E (Exp View) 15 HR-31 (Parts List) 16 HR-50 (Parts List) 17 HR-45, 75 & 85 BWE (Exp View) 18 HR-45, 75 & 85 BCE (Exp View) 19 HR-45, 75 & 85 E (Exp View) 20 HR-45 (Parts List) 21 HR-75 (Parts List) 22 HR-85 (Parts List) 23

Wiring Diagrams 24 Warranty 27

LOCATION OF DATA PLATE

The data plate for the Hot Rod is located on the back of the unit.

IMMEDIATELY INSPECT FOR SHIPPING DAMAGE

All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with the delivering carrier. A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supply the necessary forms. B) Concealed damage or loss if not apparent until after equipment is uncrated, a request for inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contents and packaging material.

Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instructions.

SPECIFICATIONS

MODEL WIDTH DEPTH HEIGHT VOLTAGE AMPS

HR-31E HR-31BCE HR-31BDE HR-31BWE HRS-31E HRS-31BCE HRS-31BDE HRS-31BWE HR-31SE HR-31SBCE HR-31SBDE HR-31SBWE HRS-31SE HRS-31SBCE HRS-31SBDE HRS-31SBWE HR-50E HR-50BCE HR-50BDE HR-50BWE HRS-50E HRS-50BCE HRS-50BDE HRS-50BWE HR-50SE HR-50SBCE HR-50SBDE HR-50SBWE HRS-50SE HRS-50SBCE HRS-50SBDE HRS-50SBWE HR-45E HR-45BCE HR-45BWE HRS-45BCE HRS-45BWE HR-75E HR-75BCE HR-75BWE HRS-75BCE HRS-75BWE HR-85BWE HRS-85BWE HR-31E

23.75"

34.75"

23.75"

34.75"

23.75"

18.625"

18.375"

18.625"

18.375"

18.625"

18.375"

18.625"

18.375"

18.625"

29.56"

18.625"

9.125"

13.1875"

9.125"

13.1875"

11.75"

16.125"

11.75"

16.125"

9.125"

13.1875"

9.125"

13.1875"

11.75"

16.125"

11.75"

16.125"

10.875"

13.75"

10.875"

16.75"

9.125"

120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120

208/240

8.3

8.3 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11

12.2

16.6

18.7

3.2/4.8

GENERAL INSTALLATION INSTRUCTIONS

This unit has been inspected and tested at the factory prior to shipment.

Unpack the unit and remove all packing materials. Place on a flat horizontal surface at the desired location.

WARNING: Check the data plate on this unit before installation. Connect the unit only to the voltage

and frequency listed on the data plate. Connect only to 1 or 3 phase as listed on the data plate.

WARNING: IMPROPER GROUNDING COULD RESULT IN ELECTRICAL SHOCK! This appliance is equipped with a three prong (grounded) plug for your protection against electrical shock hazard and should be plugged directly into a properly grounded three prong receptacle. Do not cut or remove the grounding prong from this plug.

NEVER USE a wire brush, steel or abrasive scouring pads (except stainless), scraper, file or other steel tools. Surfaces which are marred collect dirt more rapidly and become more difficult to clean. Marring also increases the possibility of corrosive attack.

NEVER use any corrosive cleaner. Use only cleaners approved for stainless steel.

NEVER use cleaning solvents with a hydrocarbon base.

GENERAL INSTALLATION:

GENERAL OPERATION INSTRUCTIONS:

CAUTION: Do not use ordinary steel wool as any particles left on the surface will rust.

1. Always clean equipment thoroughly before first use. (See general cleaning instructions)

2. Check ratings label for your model designation and electrical ratings.

3. For best results, use stainless steel countertops.

4. Attach legs to unit.

1. Trained personnel should operate all food service equipment.

2. Do not allow your customers to come into contact with any surface labeled "CAUTION HOT".

3. Where applicable, never pour cold water into dry heated units.

4. Where applicable, do not cook, warm or hold food directly in liner/well pans. Always use steam table pans/inserts, etc.

5. NEVER hold food below 140° F.

GENERAL CLEANING INSTRUCTIONS:

1. Never clean any electrical unit by immersing it in water. Turn the unit off and allow it to cool before surface cleaning.

2. Always clean equipment thoroughly before first use. Clean unit daily. Except where noted on charts: use warm, soapy water. Mild cleansers and plastic scouring pads may be used to remove baked-on food and water scale on metal unit. NOTE: do not clean roller tubes with abrasive cleaners or scouring pads. Follow instructions on page 6.

3. Unplug electrical unit before cleaning or servicing. All service should be performed by an APW Wyott authorized service agency.

GENERAL TROUBLESHOOTING:

Always ask and check:

1. Is the unit connected to a live power source?

2. Check the circuit breaker.

3. Is power switch on and pilot light glowing?

4. Check the rating label. Are you operating unit on the proper voltage?

If the above checks out and you still have problems, call an APW Wyott authorized service agency.

INSTALLATION

Place the HOTROD directly on a countertop or on a matching APW Wyott Bun Warmer or Bun Cabinet (available separately). Place the unit close to an AC outlet, of the correct voltage, to avoid undue strain on the power cord.

CAUTION: To avoid equipment damage, make certain that the nameplate voltage is the same as the outlet voltage.

If the plug is to be removed and replaced with a plug more suitable for your area, the color code for the power cable is: Neutral (N) = White or Blue Live (l) = Black or Brown Safety Earth (E) = Green or Yellow/Green

After a suitable location has been chosen, wipe the rollers and the drip pan with a damp cloth. The unit is ready for use.

OPERATION

WARNING: This unit is not intended to hold potentially hazardous foods such as un-cooked or un-

preserved meats and sausages.

CLEANING

DAILY CLEANING INSTRUCTIONS:

1. Heat the unit.

2. Using a moist cloth filled with crushed or flaked ice, wipe each tube. Wipe the tubes from each end to the center. This will keep as much of the loosened particles out of the bearings as possible. Extend the cloth as far as possible between the rollers.

3. With the heated rollers wiped with an ice filled cloth to loosen the particles, now, wipe clean with another cloth. Continue to wipe from the end of the rollers to the center. This will reduce the grease and partials getting into the bearings and drive mechanism. This will extend the life of the unit and extend the period between routine maintenance of the drive mechanism.

CAUTION: NEVER use abrasive powders or pads; these cleaners may damage the roller finish. Also, the particles may get into the drive mechanism shortening the unit life.

4. Remove the drip pan and wash it in hot, soapy water, then rinse.

5. If stains are still present, add a light detergent to the cloth and repeat.

6. Replace the pan and turn the unit off if the grill will not be immediately used.

Alternate Cleaning Method using optional 3M sponge (#21807305) and cleaning handle (#21807300):

1. Turn heat down to lower setting (i.e. "hold" temperature) and allow grill to cool.

2. If the grill has considerable grease build-up, wipe the excess grease from the rollers with a lint free

towel or paper towel before using the soap and sponge.

3. Place sponge onto cleaning handle.

4. Immerse sponge in warm, soapy water.

5. Scrub rollers starting from the outside of the roller working your way to the center. Rinse sponge and re-wet with the soapy solution as needed.

6. Ensure that entire roller surface is cleaned.

7. Dry with a lint free towel or paper towel.

NOTE: Cleanup will be faster if the product is specifically made for cooking on roller grills. Several meat packers now offer this product. For high-volume applications or for products that have a high sugar or fat content. the HOTROD may require more frequent cleaning. For longer life of your HOTROD , follow instructions for periodic cleaning

throughout the day.

PERIODIC CLEANING THROUGHOUT THE DAY:

1. For high-volume applications or for product that has a high fat content clean the rollers every 3-4 hours.

2. Clean by removing the product from the rollers and wiping with a damp cloth from outside end of the rollers to the center. Replace the product and continue cooking. There should be no need to turn off the heat when wiping down the rollers. But care should be taken not to bring hands into direct contact with the rollers as a burn could result.

NOTE: THIS APPLIANCE SHALL NOT BE CLEANED WITH A WATER JET.

SERVICE

Service work should be performed only by a qualified technician who is experienced in and knowledgeable with the operation of commercial gas, electric, steam cooking equipment. Contact the Authorized Service Agency for reliable service, dependable advice or other assistance and for genuine factory parts.

IF THE SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY THE MANUFACTURER OR ITS SERVICE AGENT OR A SIMILARLY QUALIFIED PERSON IN ORDER TO AVOID A HAZARD.

GENERAL DESCRIPTION

This product specification establishes the requirements for a combined control capable of controlling the following products:

! Hot Dog Roller Grill - The unit controls time & temperature in two (2) zones of a roller grill for a

preheat function, a HEAT function for a specified time at a higher temperature, and an automatic switch at a preset time to a lower HOLD temperature. A daughter board attachment allows heating a bun compartment and a Power Limit Technology insures units with bun warmers don’t exceed a

maximum current draw. And a special transition from HEAT to HOLD prevents rapid cool-down of

product during the transition.

HOT DOG GRILL CONTROL

! Control Concept - Hot Dog - When the DIP-switch is selected for Hot Dog, the control consists of

the control plus two (2) output boards. The output boards are selected based on the electrical load.

If a bun warmer is attached, then an additional output board is required.

HOT DOG (Low Amp)

HOT DOG (Low Amp w/Bun Warmer)

88:88 88:88

HEAT

HOLD

HEAT

HOLD

HEAT

HOLD

HEAT

HOLD

Operating Example

HEAT

5:15

150

HOLD

HEAT HOLD

In this example:

HOT DOG (High Amp)

88:88 88:88

HEAT

HOLD

HEAT

HOLD

ZONE 1: Hot dogs are in h old at

150°F. The element is cycling.

ZONE 2: Hot dogs have 5 min, 15 sec

re m a i n i ng i n h e a t c y c l e before they are ready. Element

HOT DOG (High Amp w/Bun Warmer)

88:88 88:88

HEAT

HOLD

HEAT

HOLD

BUNS: The bun warmer element is

is currently cycling.

cycling.

GENERAL OPERATION - HOT DOG

Once programmed, this is how the control will operate. This applies to both zones. See next section for adjusting the TIME and TEMPERATURE settings.

HEAT HOLD

OFF mode. The hot dog unit has been turned on, no buttons pushed. Screens are blank. LED indicators are off.

Press desired zone button. Preheats that zone. Indicator LED on to show those rollers are active. Press ZONE key to bypass PREHEAT and cycle to COOK.

When unit reaches temperature, it indicates it is ready. Beeps 1 long time.

From RDY, customer presses zone button to start COOK cycle.

Display: >60 minutes [HH:MM] (colors flash)

<60 minutes [MM:SS]

In MM:SS mode the user will intuitively know the time is . In

decrementing

the example, 5m, 15s until done with COOK.

HEAT HOLD

When done with COOK, unit beeps 1 long time and switches to HOLD temperature. Display shows HOLD Set Point temp. Example is 150°F. (Press “TIME” key to recall elapsed HOLD time).

Press “ZONE” button to cycle to OFF immediately.

Once max HOLD time reached, the unit beeps 2 times, shows “DONE”. Continues to operate at HOLD temp. The control will continue to increment the elapsed HOLD time in the background, alternating on the

HEAT HOLD

display between “done” and the HOLD Set Point. (Press “TIME” key to

Alternate every 1 sec.

see elapsed HOLD time).

Press “ZONE” key to acknowledge and advance to OFF.

HEAT HOLD

If the user selected unlimited HOLD time, the time continues to increment in the background but will never say “done”.

BUN WARMER OPERATION

Bun Warmer Operation:

When the bun warmer option is selected, and a corresponding output board connected, the following applies:

Press “BUNS” key. Top display reads “Buns”, bottom display shows current temperature and BUNS LED lights to show the temperature setting. All other LED’s are off. After 3 seconds, reverts to previous

BUNS

HEAT HOLD

display.

Programming is done similar to programming other settings, i.e. Press & hold button 3 seconds, temperature and LED flashes, adjust. Accept by pressing key again or 5 seconds timeout.

This programming is kept separate from programming the other time/temp items.

Bun Warmer Power Limit Technology:

When the bun warmer is enabled and attached, the control locks out the bun warmer output any time both zone elements are on. Once only a single zone element is on, the bun element is allowed to cycle. This prevents the control from having all (3) elements on simultaneously. This feature is only active when the control is in the Hot Dog Mode, with the Bun Warmer selected.

Cook-To-Hold Stepped Transition:

When the programmed Cook Time is reached, the control will drop to an Intermediate Temperature step for the Intermediate Time Period. After the Intermediate Time is complete, the control will switch to the HOLD Temperature. The Stepped Transition will not be displayed or otherwise noted to the user. The intermediate step is to keep internal food temperatures above minimum levels.

Intermediate Temperature = Average (COOK Temp; HOLD Temp) Intermediate Time = 10 minutes

Temperature Offsets:

The control in HOT DOG mode has no temperature offset. The control in SHELF WARMER mode has an adjustable offset described elsewhere.

Cycle Advance:

Per diagram above, the User can force advancement to the next cycle by continued pressing of the ZONE key: 1. OFF (starting mode when unit switched on) 2. PREHEAT 3. COOK 4. HOLD 5. OFF

The zones operate independently. If desired, a zone can be advanced to OFF while the other zone is still operating.

+ 19 hidden pages

APW Wyott HR-31BDE, HRS-31BDE, HR-31BCE, HRS-31BCE, HR-31BWE Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual