APW Wyott GHP-6H, GHP-4H, GHPS-2H, GHPW-2H, GHPS-6H User Manual

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INSTALLATION AND OPERATING INSTRUCTIONS

Gas Hot Plate

MODELS:

GHP-2H, GHP-4H, GHP-6H, GHPW-2H,

GHPS-2H, GHPS-4H, GHPS-6H

PRODUCT MANUAL

Safety Instructions

Installation Instructions

Operation Instructions

Maintenance Instructions

Replacement Parts List

Warranty/Service Information

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.

Model Number Serial Number Date Purchased

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WARNING: Improper installation, operation, service or maintenance can cause property damage, injury or death. Read and understand these instructions thoroughly before

positioning, installing, maintaining or servicing this equipment.

P/N 8838900 2-06

APW WYOTT Foodservice Equipment Company

P.O. Box 1829

Cheyenne, WY 82003 +1 (307) 634-5801 Phone +1 (800) 752-0863 Toll Free +1 (307) 637-8071 Fax www.apwwyott.com

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Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instructions. If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Service Department APW Wyott Foodservice Equipment Company, P.O. Box 1829, Cheyenne, WY 82003.

1. SAFETY PRECAUTIONS

Before installing and operating this equipment be sure everyone involved in its operation is fully trained and is aware of all precautions. Accidents and problems can result by a failure to follow fundamental rules and precautions.

Shut off gas flowthrough the appliance beforecleaning or servicing unit.

The following words and symbols, found in this manual, alert you to hazards to the operator, service personnel or the equipment. The words are defined as follows.

DANGER: This symbol warns of imminent hazard which will result in serious injury or death.

WARNING: This symbol refers to a potential hazard or unsafe practice, which could result

in serious injury or death.

CAUTION: This symbol refers to a potential hazard or unsafe practice, which may result in

minor or moderate injury or product or propertydamage.

NOTICE: This symbol refers to information that needs special attention or must be fully

understood even though not dangerous.

GENERAL INFORMATION

THIS MANUAL SHOULD BE RETAINED FOR FUTURE REFERENCE

CAUTION: These models are designed, built, and sold for commercial use. If these

models are positioned so the general public can use the equipment, make sure that cautions, warnings, and operating instructions are clearly posted near each unit so that

anyone using the equipment will use it correctly and not injure themselves or harm the equipment.

WARNING:A factory authorized agent should handle all maintenance and repair. Before

doing any maintenance or repair, contact APW Wyott.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read installation, operating and maintenance

instructions thoroughly before installing or servicingthis equipment.

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WARNING: For your safety do not store or use gasoline or other flammable vapors or

liquids in the vicinity of this or any other appliance. Keep the area free and clear of

combustibles. (See ANZI Z83.14B, 1991)

NOTICE: Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc., states in its NFPA96 latest edition that local

codes are “Authority Having Jurisdiction” when it comes to requirement for installation of equipment. Therefore, installation should comply with all local codes.

NOTICE: This product isintended for commercial useonly. Not for household use.

NOTICE: Instructions to be followed if anyone smells gas should be posted in a prominent

place. These may beobtained from the gas supplier.

GAS PRESSURE

The appliance and it’s individual shutoff valve (to be supplied by user) must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.45 kPa).

The appliance must be isolated from the gas supply piping system by closing it’s individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.45 kPa).

Congratulations on your purchase of APW Wyott commercial cooking or refrigeration equipment. APW Wyott takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it is important that you read andfollow the instructions inthis manual carefully.

The countertop hot plate, models GHP-2H, -4H, -6H and GHPS-2H, -4H, -6H provides countertop heating and cooking capabilities. These units incorporate 2, 4 or 6 burners at 30,000 BTU/Hr each for fast, even cooking and heating.

TABLE OF CONTENTS:

SECTION ITEM PAGE

1 Safety Precautions 2 2 General Installation Instructions 4 3 Specifications 4 4 Lighting Instructions 5 5 Maintenance 5 6 Conversion 6 7 Replacement Parts List & Exploded View 7 8 Warranty 11

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LOCATION OF DATA PLATE The data plate for the gas hot plate is located on the right side panel.

IMMEDIATELY INSPECT FOR SHIPPING DAMAGE All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transitand delivery. If equipment is received damaged, either apparent or

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concealed, a claim must be made with thedelivering carrier. A) Apparent damage or loss must be noted on thefreight bill at the time of delivery. It must then be signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supply the necessary forms.

B) Concealed damage or loss if not apparent until after equipment is uncrated, a request for inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contents and packaging material.

Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instruction.

If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Service Department APW Wyott Foodservice Equipment Company, P.O. Box 1829, Cheyenne, WY 82003.

2. GENERAL INSTALLATION INSTRUCTIONS:

Ensure gas supply and gas type, as shown on unit data plate agree. (Data plate is located on the right side panel of unit).

Unit installation must conform with the National Fuel Gas Code, ANSI Z223.1-1996, the National Gas Installation Code, CAN/CGA-B149.1, or the Propane Installation Code, CAN/CGA-B149.2 as applicable and in accordance with local codes.

Screw legs intothe permanently fastened nuts on the four corners of the unit and tightenby hand. Level the unit by turning the adjustment screw at the bottom of each leg. Do not slide unit with legs mounted, lift if necessary to move unit.

Pipe gas supply to unit.

Pipe threading compound must be resistant to the action of liquefied petroleum gases. These units are suitable for installation on combustible andnoncombustible surfaces.

Warning: DO NOT use an open flame to check for leaks. Check all gas piping for leaks

with a soap and water solution before operatingunit.

3. SPECIFICATIONS

These units are suitable for installation on NON-COMBUSTABLE surfaces only.

NON-COMBUSTABLE

Sides Rear Floor

0” 6” 4”

3.141

12.137

9.141

CLEARANCES

8.035

1.825

11.049

28.754

13.626

6.144

1.637

9.000

4.348

18.500

6.241

3.846

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4. LIGHTING INSTRUCTIONS

Lighting instructions are located on the rear panel. Access to the pilot valves are gained through openings in the front panel. Access to the pilot burner isgained by removing thetop grate.

Lighting Pilot Burner:

1. Turn all burners to the “OFF” position.

2. Turn on the main gas supply to the unit.

3. Light the pilot and adjust the pilot regulatingvalve to give astable pilot flame.

4. If the pilot is out, turn all control knobs to the “OFF’ position. Wait 5 minutes before attempting to light the pilot.

5. To adjust the pilot flame, turn adjusting screw on the pilot valve to increase or decrease the size of the pilot flame. Adjust until the pilot flame is approximately½” (1 2mm) to3/4” (19mm) tall.

Burner Ignition

Since the burner is lit from a constantly burning pilot, turn the control knob to “HI” to put the unit into operation; then adjust to any desired position between“LO” and “HI”.

Main Burner Air Supply:

For efficient burner operation, a proper balance of gas volume and primary air supply must be maintained which will result in complete combustion. Insufficient air supply results in a yellow streaming flame. Primary air supply is controlled by an airshutter on the burner.

Loosen the screws on the front of the venturi, and adjust the air shutter to eliminate the yellow on the burner flame. Lock the airshutter in place bytightening the screws.

All burners are lit from constantly burning pilots, turning the control valve as desired is all that is required to put the unit in service.

Do not permit fans to blow directly on the unit. Wherever possible, avoid open windows next to the unit’s sides or back. Avoid wall type fans which create aircross-currents within the room.

It is also necessary that sufficient air should be allowed to enter the room to compensate for the amount of air removed by any ventilating system. Otherwise, a subnormal atmosphere will occur, adversely affecting operation andcausing undesirable working conditions.

A properly designed and installed hood will act as the heart of the ventilating system for the room or area in which the unit is installed, and will leave the unit independent of changingdraft conditions.

All valves must be checked and lubricated periodically. Consult the authorized service representative in your area.

5. MAINTENANCE

CAUTION:

marringits appearanceand making it susceptibletodirt accumulation. Do Not usesteel wool, other abrasive cleaners or cleaners/sanitizers containing chlorine, iodine, ammonia or bromine

chemicals as these will deteriorate the stainless steel and glass material and shorten the life of the unit.

Use only non-abrasivecleaners.Abrasivecleanerscould scratch the finish of your unit,

Daily:

1. Thoroughly clean back, sides, top and front ofunit.

2. Clean grates daily.

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Weekly:

1. Clean unit thoroughly. Clean stainless steel or chromed surfaces with a damp cloth and polish with a soft, dry cloth. A detergent may be used for cleaning. To remove discolorations, use a nonabrasive cleaner.

2. To clean the drip pan: Remove the drip pan by grabbing the handle and pulling it out of the opening in the front panel. To replace thepan, reverse this procedure.

3. Burner air shutter openings must be kept clean.

4. Main burner ports must be kept clean. To clean burners, boil them in a strong solution of lye water for 15 to 20 minutes. Then either brush with a wire brush or clean gas ports with a sharp-pointed metal instrument to insureopen ports.

CAUTION

blocked in any way. Failure to do so will cause variations in pressure. Your unit will not function as

welland it could shorten the life oftheproduct.

: Clean the regulator at least once a month. Make sure the vent opening is open and not

6. CONVERSION

For conversion from natural gas to propane (L.P.).

This conversion should be done before connecting theunit to the gassupply.

1. Remove the knobs and front panel.

2. Remove the main burners.

3. Remove the orifice fittings from the valves.

4. Replace the orifice fittings with the size recommendedfor propane (L.P.).

5. Replace the main burners.

6. Before installing the regulator, remove the cap. With the brass portion of the cap up, you can read (NAT) on the plastic insert. Snap the insert out of the cap, flip it over and snap back in place. You can now read (L.P.). Or change the regulator to a L.P. Regulator.

7. Replace the front panel and knobs.

8. Continue with the installation.

Note:

Manifold pressure should be checked after the unit is connected to the gas supply. It should be 10 inches (25.4 cm) water column for (L.P.). If not, you can adjust the regulator by turning the white, plastic insert in the regulator stem: Clockwise increases pressure and counter-clockwise decreases pressure. Manifold pressure should be 6 inches (15.2cm) watercolumn for Natural gas. Leak test all joints.

If you should have any questions or problems, contact your nearest APW Wyott Service Representative.

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7. REPLACEMENT PARTS LIST & EXPLODED VIEW GHP-2H (CE)

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Item P/N Description Quan Item P/N Description Quan

10*

8417100

8175900

8170700

2065916

8196601

81973-00

2092621

2066852

8824302

8824304

8824306

8824310

8838900

2034000

Nut, Hex, KEPS 10-32

Screw, 10-32 X 1/2 Tr Hd, SS

Screw, 10-32x1/2, Type AB

Gasket, Burner

Nut, U-type

T/S #10 X ½ TPB Tr Hd

Pipe, 3/4" Sch. 40, 20-5/8

Hood, Orifice, #52

Decal, Front Panel GHP 2 Burner

Decal, Front Panel GHP 4 Burner

Decal, Front Panel GHP 6 Burner

Decal, Dial Plate GHPW

Manual, GHP-H Champion Ii

Nipple, 3/8 NPT

Varies

2065900

2065913

2065914

2201610

21813313

21815584

218203-19

218204-11

218205-19

218155-27

218131-15

218132-15

21815528

21815585

Burner, Cast, GHP/GHPS

Venturi, Front, 5.85" Lg

Venturi, Rear, 12.578" Lg.

Grate, Individual, GHP-2H

Side Panel, LH & RH

Side Panel, LH & RH GHPW

Front Panel, GHP/GHPS-2H

Front Panel, -4HGHP/GHPS

Front Panel, -6HGHP/GHPS

Back Panel -2HGHP/GHPS

Back Panel -4HGHP/GHPS

Back Panel -6HGHP/GHPS

Support, Burner Side

Support, Burner Side GHPW

Varies

2065634

2065635

2065641

2066154

2067300

2066842

2068200

2092512

2092517

8632000

8705800

21815522

21815529

21815530

Nut, Compression 3/8-24 Brass

Sleeve, Compression For 3/16ø

Valve, Pilot 1/8" NPT Dual 3/16"

Pilot, Top

Regulator, Convertable 3/4 ½ PSIG

Hood, Orifice, #42

Valve, Gas, On-Off

Coupling,3/4x3/8,F-F,NPT

Plug, 1/8 NPTM

Leg, 4" Adj., 2000 Lb Cap.

Knob, Med. Duty Unit

Support, Drip Pan,GHP/GHPS

Support, Burner/pilot -2HGHP/GHPS

Support, Burner/pilot -4HGHP/GHPS

Varies

21815538

21815539

21815540

21815581

21815815

21815564

21815565

21815566

218203-23

218204-23

218205-23

218203-20

21815593

21815594

Weldment, Top, -2HGHP/GHPS

Weldment, Top, -4HGHP/GHPS

Weldment, Top, -6HGHP/GHPS

Weldment, Top, GHPW-2H

Weldment, Top, GHPW-3H

Tube, Front Pilot GHP-H

Tube, Rear Pilot GHP-H

Tube, Rear Pilot Step GHP-H

Support, Leg GHP-2H

Support, Leg GHP-4H

Support, Leg GHP-6H

Weldm't, Drip Pan

Step, 12" Weldm't GHPS

Step, 24" Weldm't GHPS

Varies

21815531

21815533

21815534

21815535

21815813

Support, Burner/pilot -6HGHP/GHPS

Manifold, 3/4" Pipe -2HGHP/GHPS

Manifold, 3/4" Pipe -4HGHP/GHPS

Manifold, 3/4" Pipe -6HGHP/GHPS

Manifold, 3/4" Pipe -3HGHP/GHPS

21815595

Step, 36" Weldm't GHPS

*NOT SHOWN

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NOTES:

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NOTES:

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8. APW WYOTT EQUIPMENT LIMITED WARRANTY

APW Wyott Foodservice Equipment Company warrants it's equipment against defects in materials and workmanship, subject to the following conditions:

This warranty applies totheoriginalowneronlyandisnotassignable. Should any product fail to function in its intended manner under normal use within the limits defined in this warranty,at the option of

APW Wyott such product will be repaired or replaced by APW Wyott or its Authorized Service Agency. APW Wyott will only be responsible for charges incurred or service performed by its Authorized Service Agencies. The use of other than APW Wyott Authorized Service Agencies will void this warranty and APW Wyottwill not be responsible for such work or any charges associated with same.TheclosestAPW WyottAuthorizedServiceAgent must be used.

This warranty covers products shipped into the 48 contiguous United States, Hawaii, metropolitan areas ofAlaskaand Canada. There will benolaborcoverageforequipmentlocatedonanyislandnotconnected byroadwaytothemainland.

Warranty coverage on products used outside the 48 contiguous United States, Hawaii, and metropolitan areas of Alaska and Canada may vary. Contact the internationalAPW Wyottdistributor, dealer,or service agency for details.

TimePeriod

One year for parts and one year for labor, effective from the date of purchase by the original owner. The Authorized Service Agency may, at their option, require proof of purchase. Parts replaced under this warranty are warranted for the un-expired portion of the original product warranty only.

Exceptions

Inall cases, parts covered by extended warranty will be shipped FOB the factory after the first year.

Portable Carry In Products

Equipment weighing over 70 pounds or permanently installed will be serviced on-site as per the terms of this warranty. Equipment weighing 70 pounds or under, and which is not permanently installed, i.e. with cord and plug, is considered portable and is subject to the following warranty handling limitations. If portable equipment fails to operate in its intended manner on the first day of connection, or use, at APWWyott's option or its Authorized ServiceAgency,it will be serviced onsite or replaced.

From day two through the conclusion of this warranty period, portable units must be taken to or sent prepaid to the APW Wyott Authorized ServiceAgency for in-warranty repairs. No mileage or travel charges are allowed on portable units after the first day of use. If the customer wants on-site service, they may receive same by paying the travel and mileage charges. Exceptions to this rule: (1) countertop warmers and cookers, which arecovered under theEnhanced Warranty Program, and (2) toasters or rollergrills which have instore service.

Exclusions

The following conditions are not covered by warranty:

If the equipment has been changed, altered, modified or repaired by other than an Authorized Service Agency during or after the warranty period, then the manufacturer shall not be liable for any damages to any person or to any property, which may result from the use of the equipment thereafter.

This warranty does not cover services performed at overtime or premium labor rates. Should service be required at times which normally involve overtime or premium labor rates, the owner shall be charged for the difference between normal service rates and such premium rates.APW Wyottdoes not assume any liability for extended delays in replacing or repairing any items beyond its control.

Inall cases, the use of other than APWWyottAuthorized OEM Replacement Parts will void this warranty. This equipment isintended for commercial use only.Warrantyis void if equipment is installed in other than commercial application.

WaterQuality Requirements

Water supply intended for a unit that has in excess of 3.0 grains of hardness per gallon (GPG) must be treated or softened before being used. Water containing over 3.0 GPG will decrease the efficiency and reduce the operation life of the unit.

Note: Product failure caused by liming or sediment buildup is not covered under warranty. THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED

INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES AND CONSTITUTES THE ENTIRE LIABILITY OFAPW WYOTT. IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE TERMS STATEDHEREIN.

*Gas/Electric Cookline:

component parts, except switches and thermostats. (2 additional years on parts only.No labor on second or third year.)

*BroilerBriquettes, *Heat Strips: *GlassWindows, Doors, Seals, Rubber Seals, Light Bulbs:

*Equipment failure relating to improper installation, improper utility connection or supply and problems due to ventilation. *Equipment that has not been properly maintained, calibration of controls, adjustments, damage from improper cleaning and water damage to controls. *Equipment that has not been used in an appropriate manner, or has been subject to misuse or misapplication, neglect, abuse, accident, alteration, negligence, damage during transit, delivery or installation, fire, flood, riot or act of god. *Equipment that has the model number or serial number removed or altered.

Models FD, FDL, FDD, FDDL. Two(2)YearWarrantyon element only. No labor second year.

Models GCB, GCRB, GF, GGM, GGT, CHP-H, EF, EG, EHP. Three (3) Year Warranty on all

RockGrates, Cooking Grates, BurnerShields, Fireboxes:

90Day Material Only. No Labor.

90Day Material Only.No Labor.

9/05

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APW WYOTT Foodservice Equipment Company

P.O. Box 1829

Cheyenne, WY 82003 +1 (307) 634-5801 Phone +1 (800) 752-0863 Toll Free +1 (307) 637-8071 Fax www.apwwyott.com