APW Wyott GCB-18H, GCB-24H User Manual

Page 1
INSTALLATION
OPERATING
INSTRUCTIONS
R
Gas Char-Broilers
......................
Charrock Gas Broilers
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts,thisinformationisrequired.
Model Number Serial Number Date Purchased
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and
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maintenance instructions thoroughly before installing, or servicing this equipment.
MODELS: GCB-18H, -24H, -36H, -48H
&
.......
MODELS: GCRB-18H, -24H, -36H, -48H
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WARNING: Instructions must be posted in a prominent location. All safety precautions
must be taken in the event the user smells gas. Safety information can be obtained from your local gas supplier.
ANSI/NSF4
P/N 8838700 7-07
APW WYOTT Foodservice Equipment Company
P.O. Box 1829
Cheyenne, WY 82003 +1 (307) 634-5801 Phone +1 (800) 752-0863 Toll Free +1 (307) 637-8071 Fax www.apwwyott.com
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CAUTION: These models are designed, built, and sold for commercial use. If these
models are positioned so the general public can use the equipment, make sure that cautions, warnings, and operating instructions are clearly posted near each unit so that
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anyone using the equipment will use it correctly and not injure themselves or harm the equipment.
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WARNING:
property damage, injury or death. Read the installation, operating and maintenance instructions
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thoroughlybeforeinstallingor servicingthis equipment.
WARNING: For your safety do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Keep the area free and clear of combustibles. (SeeANZI Z83. 14B, 1991).
NOTICE: Instructions to be followed if anyone smells gas should be posted in a prominent
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place. These may be obtained from thegas supplier.
The appliance and it’s individual shutoff valve (to be supplied by user) must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.45 kPa).
The appliance must be isolated from the gas supply piping system by closing it’s individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.45 kPa).
Improper installation, adjustment, alteration, service or maintenance can cause
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GAS PRESSURE
WARNING:A factory authorized agent should handle all maintenance and repair. Before
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doing any maintenance or repair, contactAPW Wyott.
Congratulations on your purchase of APW Wyott commercial cooking or refrigeration equipment. APW Wyott takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it is important that youread and follow the instructions in this manual carefully.
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TABLE OF CONTENTS:
ITEM PAGE ITEM PAGE
Safety Precautions 3 Cleaning/Maintenance 9 General Installation Instructions 4 Service/Repair 10 Specifications & Dimensions Troubleshooting Guide 10 Conversion 7 Replacement Parts Lists & Exploded Views 12 Lighting Instructions 7 Warranty 20 Operating Instructions 8
4
LOCATION OF DATA PLATE
The data plate is located on the rear panel.
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IMMEDIATELY INSPECT FOR SHIPPING DAMAGE All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with the delivering carrier.
A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supply the necessary forms.
B) Concealed damage or loss if not apparent until after equipment is uncrated, a request for inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contents and packaging material.
Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instruction.
If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Service Department APW Wyott Foodservice Equipment Company, P.O. Box 1829, Cheyenne, WY 82003.
SAFETY PRECAUTIONS
DANGER: This symbol warns of imminent hazard which will result in serious injury or
death.
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WARNING: This symbol refers to a potential hazard or unsafe practice, which could result
in serious injury or death.
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CAUTION: This symbol refers to a potential hazard or unsafe practice, whichmay result in
minor or moderate injury or product or property damage.
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NOTICE: This symbol refers to information that needs special attention or must be fully
understood even though not dangerous.
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NOTICE: This product is intended for commercial use only. Not for household use.
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CAUTION: These models are designed, built, and sold for commercial use. If these
models are positioned so the general public can use the equipment make sure that cautions, warnings, and operating instructions are clearly posted near each unit so that
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anyone using the equipment will use it correctly and not injure themselves or harm the equipment.
WARNING: Improper installation, operation, service or maintenance can cause property damage, injury or death. Read and understand these instructions thoroughly before
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positioning, installing, maintaining or servicingthis equipment.
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NOTICE: Local codes regarding installation vary greatly from one area to another. The
National Fire Protection Association, Inc., states in its NFPA96 latest edition that local
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codes are “Authority Having Jurisdiction” when it comes to requirement for installation of equipment. Therefore, installation should complywith all local codes.
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GENERAL INSTALLATION INSTRUCTIONS
Ensure gas supply and gas type, as shown on unit nameplate agree.
Unit installation must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the National Gas Installation Code, CSA-B149.1, or the Propane Installation Code, CSA-B149.2 as applicable and in accordance with local codes.
Screw legs into the permanently fastened nuts on the four corners of the unit and tighten by hand. Level the unit by turning the adjustment screw at the bottom of each leg. Do not slide unit with legs mounted, lift if necessary to move unit.
Pipe threading compound must be resistant to the action of liquefied petroleum gases.
Caution:
water solution before operating unit.
THESE UNITS ARE SUITABLE FOR INSTALLATION ONNON-COMBUSTIBLE SURFACES ONLY.
Noncombustible clearances: 0" sides (0 mm) 0" rear (0 mm) 4" floor (102 mm)
Do not obstruct the flow of combustion and ventilation air, under the unit by the legs or behind the unit by the flue.
Adequate clearance for air openings into the combustion chamber is required. Do not place objects between the bottom of the unit and the counter top.
There must be adequate clearance for removal of the front panel. All major parts except the burners are removable thru the front if the gas line is disconnected.
Unit must have adequate clearances for servicing. (Sides = 0”, Rear = 0”, Floor = 4”).
European Community Installation Instructions:
“THIS APPLIANCE MUST BE FITTED BYA COMPETENT PERSON. IN THE UK, CORGI REGISTERED INSTALLERS (INCLUDING THE REGIONS OF BRITISH GAS) UNDERTAKE TO WORK TO SAFE AND SATISFACTORY STANDARDS. THIS APPLIANCE MUST BE INSTALLED INACCORDANCE WITH THE GAS SAFETY (INSTALLATION AND USE) REGULATIONS AND THE RELEVANT BUILDING REGULATIONS / I REGULATIONS. DETAILED RECOMMENDATIONS ARE CONTAINED IN THE FOLLOWING BRITISH STANDARD CODESOF PRACTICE - BS 6172, BS 5440 PART 2, BS 6891"
DO NOT use an open flame to check for leaks. Check all gas piping for leaks with a soap and
EE.
"THISAPPLIANCE MUST BE INSTALLED INACCORDANCE WITH THE RULES IN FORCE”
"MUST BE INSTALLED IN AWELL VENTILATEDAREA. Ventilation requirements ie. B.S. 5440."
SPECIFICATIONS AND DIMENSIONS
MODEL
GCB-18H 18 (457) 25.14 (639) 15.61 (396) 1 60,000/17.5 60,000/17.5 6/10(15/25)
GCB-24H 24 (610) 25.14 (639) 15.60 (396) 2 40,000/11.7 80,000/23.5 6/10(15/25)
GCB-36H 36 (914) 25.14 (639) 15.54 (396) 3 40,000/11.7 120,000/35 6/10(15/25)
GCB-48H 48 (1219) 25.14 (639) 15.60 (396) 4 40,000/11.7 160,000/46.8 6/10(15/25)
GCRB-18H 18 (457) 25.14 (639) 15.61 (396) 1 60,000/17.5 60,000/17.5 6/10(15/25)
GCRB-24H 24 (610) 25.14 (639) 15.60 (396) 2 40,000/11.7 80,000/23.5 6/10(15/25)
GCRB-36H 36 (914) 25.14 (639) 15.54 (396) 3 40,000/11.7 120,000/35 6/10(15/25)
GCRB-48H 48 (1219) 25.14 (639) 15.60 (396) 4 40,000/11.7 160,000/46.8 6/10(15/25)
WIDTH
IN. (MM)
DEPTH
IN. (MM)
HEIGHT IN. (MM)
#OF
BURNERS
4
BTU/kW PER
BURNER
NATURAL GAS
TOTAL
BTU/kW HOUR
W.C.
IN. (’Mbar’)
Page 5
DIMENSIONS GCB-18H & GCRB-18H:
4.95
(126)
9.00
(229)
30.39
(772)
15.61
(396)
15.00
18.00
DIMENSIONS GCB-24H & GCRB-24H:
4.95
(126)
(219)
8.64
(381) (457)
30.08
(764)
18.57
(472)
25.14
(639)
4.00
(102)
21.00
(533)
24.00
(610)
15.60
(396)
(472)
18.57
5
25.14
(639)
3.68
(93)
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DIMENSIONS GCB-36H & GCRB-36H:
(126)
4.95
9.55
(243)
25.05
(636)
15.54
(396)
33.00
DIMENSIONS GCB-48H & GCRB-48H:
(126)
4.95
10.61
(269)
(838)
36.00
(914)
18.57
(472)
25.14
(639)
45.00
(1143)
48.00
(1219)
15.60
(396)
6
18.57
25.14
(472) (639)
3.69
(94)
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CONVERSION
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1. Remove the knobs and front panel.
2. Remove the orifice fittings from the valve. Change the orifices tothe size recommended for propane
3. Replace the orifice fittings into the valve.
4. Remove cap, invert the insert and replace cap. Marking on insert.
5. Continue with the installation.
Instructions are for conversion from Natural Gas to Propane (L.P.) on all models GCRB and GCB.
The conversion should be done before connecting the unit to the gas supply.
Units are shipped from the factory equipped for use on natural gas. Orifices necessary for LP (propane) are provided in a bag tied to the valve on the front panel.
(L.P.).
NOTE:
LIGHTING INSTRUCTIONS
GCB and GCRB Broilers are furnished with either a pilot safety valve or a standing pilot (not available in the European Community). Please follow the instructions for your unit.
Pilot Safety ValveLighting Instructions:
Lighting instructions are on the right side panel.
If the pilot goes out, an automatic shutoff valve turns off the gas supply to the burners. To relight the pilot, follow this procedure:
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Turn the control valve to "OFF". Wait a sufficient length of time to allow gas, which may have accumulated in the burner compartment, to escape (at least five minutes).
Turn on the main shutoff valve.
Depress and hold in the red button "A" on the automatic shutoff valve while lighting the pilot burner.
When gas at pilot has been burning for about 45 seconds, release the red button. If pilot does not remain lit, repeat the operation, allowing more time before releasing red reset button. The button can be accessed through an opening in the front panel.
To adjust the pilot flame, Rotate the knob clockwise to reduce the gas flow, and counterclockwise to increase the gas flow; to provide a properly sized pilot flame (approximately 1/2" to 3/4" long). (12 to 19 mm)
All units are equipped with fixed orifices for use with natural gas, and no adjustment is necessary.
Units for operation on natural or propane gas, are also equipped with a factory preset pressure regulator with an outlet pressure of 6.0" W.C. (15 'mbar') for natural gas supply, and 10" W.C. (25 'mbar') for propane gas supply, and should not require further adjustment.
Standing Pilot Lighting Instructions:
The pilot lights on the broilers have been set at the factory. A screwdriver may be required for the first lighting to adjust the flame for your elevation. 1 Turn off the manualshut off valve and wait 5 minutes to clear the gas. 2 Turn all knobs to the "OFF" position. 3 The valve can be accessed through an opening in the front panel. 4 Turn the manual shut off valve on. 5 Hold an ignition source (match) at the pilot tube. When the flame is established, remove the ignition
source.
6 Turn the burner knobs to "HI". If the burner does not ignite, promptly open the pilot valve more. If the
pilot flame appears larger than necessary, turn it down and reset burner ignition. The pilot flame should be as small as possible but large enough to guarantee reliable ignition of the burners when the knobs are turned to "HI".
RELIGHTING PILOT
If the pilot light should go out for any reason:
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Promptly shut off all gas at the manual shut off valve.
Turn off all knobs and pilot valves; wait 5 minutes to clear gas.
( NotAvailable in the European Community )
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! Relight following steps 4through 6 under Standing Pilot Lighting Instructions.
LIGHTING MAIN BURNER:
Since the burner is lit from constantly burning pilot, turn knobs to "HI" to put the unit in operation; then adjust to any desired position between "LO" and "HI".
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CAUTION
Never attempt to move a grill section while cooking.An unexpected flare could cause severe injury. Turn off the unit, let it cool and use potholders and/or gloves to reposition or remove. The space between the legs at the bottom admits combustion air. DONOT BLOCK THIS SPACE.
Main burner air supply:
For efficient burner operation, a proper balance of gas volume and primary air supply must be maintained which will result in complete combustion. Insufficient air supply results in a yellow streaming flame. Primary air supply is controlled by an air shutter on the front of the burner. Loosen the screws on the front of the burner, and adjust the air shutter to just eliminate the yellow tips of the burner flame. Lock the air shutter in place by tightening the screws.
To light burner, turn knob to "max." then back off to the desired flame level. The range of adjustment is virtually infinite between high and off. (At the small flame, there is a pre-set low).
When the broiler is first heated, it will smoke until oil used in manufacturing, preservation and dust from storage and shipping are burned off. An hour at "max." on all burners is usually sufficient.
Turn knobs off and let cool .
For first cooking, set the grates at maximum tilt position and preheat before broiling. You will have to experiment with knob settings and grate position for each particular item.
Keep the grease/water pan with sufficient water tocover the entire bottom.
Clean regularly. Grates may be removed for washing in the sink. Brush out carbonized particles. Thoroughly wash the grease/water pan. .
European Community: If adjustment becomes necessary in the field, it should be done by a factory authorized and trained technician who should seal the screw after the adjustment to safeguard against un-authorized tampering by theend user.
All burners are lit from constantly burning pilots. Turning the valve to the desired flame height is all that is required to put the unit in service.
Do not permit fans to blow directly at the unit. Wherever possible, avoid open windows next to the units' sides or back.Avoid wall type fans which create air cross-currents within a room.
It is also necessary that sufficient air should be allowed to enter the room to compensate for the amount of air removed by any ventilating system. Otherwise, a subnormal atmospheric pressure will occur, affecting operation and causing undesirable working conditions.
A properly designed and installed hood will act as the heart of the ventilating system for the room or area in which the unit is installed, and will leave the unit independent of changing draft conditions.
All valves must be checked and lubricated periodically. This must be done by an authorized service representative in your area.
OPERATING INSTRUCTIONS
OPERATION: Turn the burners on about 15-20 minutes before cooking for preheating. Set the knobs to the
desired flame height or temperature. Each valve will control the gas flow to the burner to bring that area of the unit up to the set temperature. If different temperature settings are to be used, adjoining areas should be set at progressively higher temperatures using the lowest temperatures on the outside burners. A uniform
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and systematic approach to the loading of the unit will produce the most consistent product results.
RADIANTS
Place the radiants in their position as shown in Sketch 1. Make sure that the radiants are setting properly into the slots on the front and rear supports. Radiants should be centered over straight section of the burners.
COOKING GRATES
Place the top cooking grates with the grid bars sloping toward the front as shown in Sketch 2.
NOTE:
fat drippings into the grease trough.
When cooking grates are placed sloping toward the front, the grooves on top will guide the excess
SKETCH 1
Edges of radiant
to fit in slots on supports
Radiant
SKETCH 2
Cooking Grates
Positioning
Burner
Slots
CLEANING / MAINTENANCE
INITIAL CLEANING:
Prior to operating your new broiler, thoroughly wash the exterior with a mild detergent or soap solution. Do not use abrasive cleaners, since this might damage the cabinet finish. If the stainless steel surfaces become discolored, scrub by rubbing only in the direction of the finished grain.
When the broiler is first heated, it will smoke until oil used in manufacturing, preservation and dust from storage and shipping are burned off.An hour at "max." on all burners is usually sufficient.
CLEANING: DAILY
Remove the grease pan, empty and wash it.
Grate "burn off'. The grease buildup on the grates should be cleaned daily(more often as needed).
A. When handling grates or radiants, always use insulated gloves to prevent burns. B. Do not cover the top of the grid grates during a burn off operation. Restricting the airflow
C. Place grates on broiler,with grid bars horizontal, facing down. D. Turn control knobs to "HI" for approximately 45 minutes. E. Turn off the broiler and allow it to cool for 20 Minutes. F. Clean top and bottom surfaces of grate with a wire brush to remove animal fats and carbonized
G. Clean channels on grates with a scraper. H. Remove grates from broiler. Clean top surface of radiants with the wire brush. They may be
Caution: Warning:
by covering the grid grates may cause them to warp. It will also cause damage to the valves, the knobs and the front panel decal.
grease.
cleaned in place.
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WEEKLY
Thoroughly clean the exposed surfaces of broiler, sides, front and top grease trough, with a damp cloth, then polish with a soft, dry cloth. Adetergent may be usedfor cleaning. To remove discoloration, use a non­abrasive cleaner.
After performing daily cleaning procedures, proceed with the following:
A. Remove theradiants. Clean reflecting drip shield of any dust or debris with a brush.
Note:
B. Burner airshutter openings must be kept clean.
C. Burner ports must be kept clean. To clean burners, boil them in a strong solution of lye water for
fifteen to twenty minutes. Then, either brush with a wire brush or clean gas ports with a sharp­pointed metal instrument to insure open ports.
Top grid grates and rock grates are heavy.
CAUTION
blocked in any way. Failure to do so will cause variations in pressure. Your unit will not function as
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welland it couldshortenthe lifeof the product.
EXTENDED SHUTDOWN:
Turn the manual shutoff valve to "OFF"; (field installed valve not supplied by the manufacturer), turn all control knobs to the "OFF" position and shut off the pilot flame by turning the adjustment on the pilot valve.
: Clean the regulatorat least once a month. Make sure the vent opening is open and not
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SERVICE REPAIRI
NOTE: THIS APPLIANCE MUST ONLYBE SERVICED BYAN AUTHORIZED AGENT.
NOTE: Parts protected by the manufacturer or his agent are not to be adjusted by the installer, unless the
installer is an authorized service agent.
TROUBLESHOOTING GUIDE
PROBLEM POSSIBLE CAUSE
Heat does not come on when valve is turned on. Pilot burner will not light. Obstructed pilot orifice.
Pilot burner will not stay lit. Thermocouple is bad.
Fat appears to smoke excessively. Heat is set too high.
Food sticks to grates. Heat is set too high.
Food is undercooked inside. Heat is set too high.
Food tastes greasy or has objectionable off-flavor.
Pilot burner not lit. Gas valve is bad.
Pilot gas turned off at automatic pilot. Automatic pilot valve is bad.
Thermocouple is not hot enough. Obstructed or wrong size pilot orifice. Gas supply is not purged of air. Air is blowing pilot light out. Automatic pilot valve is bad.
Moisture in the food may be turning into steam.
Griddle surface needs cleaning and/or seasoning. Surface under food may not have been covered with enough cooking oil.
Food may not have been cooked for long enough time. Food itself may have off flavor. Food may have been stored improperly before cooking. Too much griddle fat used. Heat is set too low.
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Notes:
PLACE LAVA ROCKS WITH AIR SPACES BETWEEN THE ROCKS. DO NOT OVER LOAD ROCK GRATES.
Please Use The Following Amount of Lava Rock Per Model.
GCRB 18 = Approximately 3 LBS.
GCRB 24 = Approximately 4 LBS.
GCRB 36 = Approximately 7 LBS.
GCRB 48 = Approximately 9 LBS.
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PARTS LIST: GCB-18H & GCRB-18H
Item P/N Description Quan Item P/N Description Quan
1 218207-55 Weldment, 18" Bullnose
2 218215-11 Body, 18" Firebox GGM
3 8431300 1/4-20 Flanged Hex Locknut
4 21813085 Spacer
5 218207-18 Baffle, 18" Front Heat
6 8417100 Nut, Hex, KEPS10-32
7 218207-23 Support, Leg 18" GCRB
8 218215-13 Bracket, Manifold
GCRB/GCB/GGM-18
9 8153100 #8-32 X 3/8Type T
10 21820715 Manifold, 18" GCRB
11 2068200 Valve,Gas, On-Off
12 2066828 Orifice #28
13 2066841 Hood, Orifice #41
14 2092517 Plug, 1/8 NPTM
15 2065643 Valve,90° Pilot 1/8" NPT X 3/16
1
35 218212-16 Radiant Med Duty - H
1
36 43813149 Label, Warning Hot Surface (French)
6
37 8705800 Knob, Medium Duty Unit
4
38 8632000 Leg, 4" Adjustable, 2000 Lb Cap.
1
39 24251-00 Pan, Grease 18
6
40 21813029 Grate Support
2
41 3103800 Grill Grate
1
42 2067300 Regulator, Convertible 3/4 ½ PSIG
11
43 8861000 Label, Spec
1
44 8809920 Decal, Improper Installation
1
45 8832600 Label, Service Hotline
1
46 8837130 Decal, Operating Instruction
1
47 8825300 Decal, Leg
1
48 8822325 Decal, UL Sanitation, NSF Std. 4
1
49 8837112 Label, Orifice Size
2
1
1
4
1
1
3
1
1
1
1
1
1
1
1 16 218207-28 Tube, Pilot
17 218207-29 Bracket, Pilot GCRB/GCB/GGM-18
18 2066154 Pilot, Top
19 218207-16 Side, Grease Chute
20 21813313 Side Panel, LH & RH
21 8170700 Screw,10-32x1/2,Type AB
22 30047501 Guide, Grease Slide
23 218207-57 Panel, Back
24 218207-17 Support, Burner
25 81546-00 #8 X 3/8
26 218130-75 Burner "S
27 31007-12 U-Nut C7685 10ATinnerman
28 218207-24 Baffle, Front Panel 18
29 218207-19 Panel, Control Opt. 4
30 81973-00 T/S #10 X 1/2 TPBTr Hd
1
50 8837190 Tag, Orifice Location
1
51 43813103 Label, Warning, Hot Surface
1
52* 2300100 Bags, Poly 36 x 27 x 44
2
53* 8824618 Decal, Front Panel
2
54* 2901251 Carton, RSC
12
55* 29012-35 PadAccessory
2
56* 2901255 Post Corner
1
57* 8837201 Bag, Cloth, 4" x 6" w/Drawstring
2
58* 8838700 Manual, GCB-H/GCRB-H
4
59* 2900851 Skid, 21.75 X 29.5
1
60* 2901240 Pad
4
61* 8837400 Box Label,APW/Wyott
1
62* 3100001 Lava Rocks,8lb Bag
1
63* 2901231 Carton, RSC
4
64* 2300000 29 x 19 x 44 Poly
28.25 X 20.62 X 17, 275lbs
23-7/16 X 16-1/16 X 4 275DW
GCB/GCRB/GGM-18
Champion II
1
1
1
1
1
1
4
1
1
1
1
1
1
2
1 31 218208-26 Cap, End Control PanelR.H.
32 21820827 Cap, End L.H.
33 218207-53 Support, 18" Rock Grate, Rear
34 218207-22 Support, 18" Rock Grate,Front
1
65* 8899300 List Of ServiceAgencies
1
66 3102205 Grate, Rock
1
67 218207-26 Guard, Burner
1
* = Not Shown
12
1
3
1
Page 13
EXPLODED VIEW: GCB-18H & GCRB-18H
41
41
3
GCRB ONLY
32
32
1
30
30
4
29
29
1
28
28
1
40
66
40
1
1
1
1
51
51
1
36
36
1
19
19
2
17
17
1
2
2
1
4
4
4
5
5
1
6
6
6
3
3
6
50
26
67
GCB ONLY
35
26
1
GCB ONLY
GCB ONLY
25
25
4
24
24
2
23
23
1
34
34
1
33
33
1
37
37
1
11
12
12
11 1
7
7
2
18
18
14
14
1
1
13
13
1
1
15
15
1
8
8
1
31
16
16
1
31
1
42
42
1
10
10
1
39
39
22
1
22
38
38
4
27
27
4
45
45
1
49
43
49
43
1
9
9
11
2
20
20
2
47
44
47
1
44
1
1
48
48
1
46
46
21
21
12
1
13
Page 14
PARTS LIST: GCB-24H & GCRB-24H
Item P/N Description Quan Item P/N Description Quan
1 218208-55 Weldment, 24" Bullnose 2 218208-51 Body, 24" Firebox GCRB-GGM 3 8417100 Nut, Hex, KEPS 10-32 4 8153100 #8-32 X 3/8Type T 5 81546-00 #8 X 3/8 6 218208-23 Support, Leg 7 2068200 Valve,Gas, On-Off 8 21813085 Spacer 9 2066833 Hood, Orifice #33 10 2092517 Plug, 1/8 NPTM 11 218208-17 Support, Burner 12 21820815 Manifold, 24" GCRB 13 218208-18 Baffle, 24" Front Heat 14 21813175 Burner, "U 15 2068001 Pilot Valve 16 8163100 M/S Pan Hd PH 10-32 X 1/4
37 8705800 Knob, Medium Duty Unit
1
38 24250-00 Pan, Grease 24
1
39 218208-26 Cap, End Control Panel, R.H.
6
40 21820827 Cap, End L.H.
14
41 2067300 Regulator, Convertible 3/4 ½ PSIG
6
42 8825300 Decal, Leg
2
43 43813149 Label, Warning Hot Surface
2
44 43813103 Label, Warning, Hot Surface
4
45 8861000 Label, Spec
2
46 8832600 Label, Service Hotline
1
47 8837103 Label, Orifice Size
2
48 8822325 Decal, UL Sanitation, NSF Std. 4
1
49 8837130 Decal, Operator Instruction
1
50 8809920 Decal, Improper Installation
2
51 2066849 Hood, Orifice #49
1
52 2092903 Pilot Natural @ 6" W.C.
2
(French)
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1 17 21813313 Side Panel, LH & RH 18 30047501 Guide, Grease Slide 19 218208-25 Bracket, Pilot 20 218212-16 Radiant Medium Duty - H 21 2092800 Pilot, Broiler 22 218208-24 Baffle, Front Panel 24 23 218207-16 Side, Grease Chute 24 31007-12 U-Nut C7685 10ATinnerman 25 8170700 Screw, 10-32 x 1/2, Type AB 26 8431300 1/4-20 Flanged Hex Locknut 27 21820727 Tube,Pilot Supply 28 21813115 Panel, Back 29 218208-52 Support, 24" Rock Grate Rear 30 21820819 Panel, Control Opt. 4 31 218208-22 Support, 24" Rock Grate Front 32 81973-00 T/S #10 X 1/2 TPB Tr Hd
53* 2901255 Post Corner
2
54* 2901252 Carton, HSC
2
55* 2901229 Pad, 21-13/16 X 23-3/16 200 Lbs
1
56* 29012-28 Cap, FTD 24.25 X 23.25X 4 275 Lbs
4
57* 29012-27 Cap, FTD 23.43 X 22.06X 4 275 Lbs
1
58* 29008-52 Skid, 27.75 X 29.5
1
59* 2300000 29 x 19 x 44 Poly
2
60* 3100001 Lava Rocks, 8 Lb Bag
4
61* 2901241 Pad, 26-1/4 X 27 200 Lbs
12
62* 8899300 List Of ServiceAgencies
6
63* 8837201 Bag, Cloth, 4" x 6" w/Drawstring
1
64* 2300100 Bags, Poly 36 x 27 x 44
1
65* 8824624 Decal, Front Panel
1
66* 8837400 Box Label,APW/Wyott
1
67* 8838700 Manual, GCB-H/GCRB-H
1
68* 218133-39 Pilot Shield
4
28-1/4 X 26-5/8 X 17 275 Lbs
GCB/GCRB/GGM-24
Champion II
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 33 3103800 Grill Grate 34 8837190 Tag, OrificeLocation 35 8632000 Leg, 4" Adjustable, 2000 Lb Cap. 36 21813129 Grate Support
69 3102205 Grate, Rock
4
70 218207-25 Guard, Burner
1 4 1
14
4
2
* = NOT SHOWN
Page 15
EXPLODED VIEW: GCB-24H & GCRB-24H
33
33
4
1
1
1
44
44
1
43
43
1
23
2
23
1
8
8
4
13
6
6
2
35
4
35
1
3
3
6
2 1
2
26
6
13
1
26
24
24
4
46
46
7
7
2
10
10
31
31
1
21
21
1
15
40
1
1
37
2
37
19
12
1
12
19
1
52
51
51
22
22
1
30
1
30
52
1
27
27
2
1
32
41
41
39
32
39
4
16
9
9
2
1
15
40
36
36
1
34
1
34
14
GCB ONLY
GCB ONLY
1
45
1
45
49
1
49
70
11
5
20
GCB ONLY
GCB ONLY
GCB ONLY
17 2
17
42
42
1
50
1
50
GCRB ONLY
69
29
29
28
28
1
48
1
48
47
1
47
1
25
25
12
38
38
1
18
2
18
4
14
4
15
Page 16
PARTS LIST: GCB-36H & GCRB-36H
Item P/N Description Quan Item P/N Description Quan
1 218209-55 Weldment,Bullnose 36 2 218209-51 Body, 36" Firebox GGM 3 218209-52 Support, 36" FireboxDivider 4 81546-00 #8 X 3/8 5 218209-56 Divider, Firebox 6 8431300 1/4-20 Flanged Hex Locknut 7 21813085 Spacer 8 218209-18 Baffle, 36" Front Heat 9 8417100 Nut, Hex, KEPS 10-32 10 218207-16 Side, Grease Chute 11 218209-15 Manifold, 36" GCRB 12 8153100 #8-32 X 3/8Type T 13 2068200 Valve,Gas, On-Off 14 2066833 Hood, Orifice #33 15 2066849 Hood, Orifice #49 16 2092517 Plug, 1/8 NPTM
37 218209-22 Support, 36" Rock Grate Front
1
38 43813149 Label, Warning Hot Surface (French)
1
39 218212-16 Radiant Med Duty - H
1
40 8632000 Leg, 4" Adjustable, 2000 Lb Cap.
12
41 24251-00 Pan, Grease18
1
42 8705800 Knob, Medium Duty Unit
6
43 21813229 Weldment, Grate Support
5
44 3103800 Grill Grate
1
45 2067300 Regulator, Convertible 3/4 ½ Psig
7
46 8861000 Label, Spec
2
47 8809920 Decal, Improper Installation
1
48 8832600 Label, Service Hotline
20
49 8837103 Label, Orifice Size
3
50 8825300 Decal, Leg
3
51 8822325 Decal, UL Sanitation, NSF Std. 4
3
52 8837130 Decal, Operating Instruction
1
1
1
6
4
2
3
1
6
1
1
1
1
1
1
1
1
17 218208-25 Bracket, Pilot 18 2092800 Pilot, Broiler 19 8163100 M/S Pan Hd Ph 10-32 X 1/4 20 2092903 Pilot Natural @ 6" W.C. 21 2068001 Pilot Valve 22 21820727 Tube, Pilot Supply 23 218209-17 Support, Burner 24 21813175 Burner,"U 25 218209-23 Support, Leg 26 21813313 Side Panel, LH & RH 27 8170700 Screw, 10-32 x 1/2, TypeAB 28 30047501 Guide, Grease Slide 29 218209-57 Panel, Back 30 31007-12 U-Nut C768510ATinnerman 31 218209-24 Baffle, Front Panel 36 32 218209-19 Panel, Control 36" Char Broiler
53 8824636 Decal, Front Panel
2
54 8837190 Tag, OrificeLocation
2
55 43813103 Label, Warning, Hot Surface
4
56* 8837400 Box Label,APW/Wyott
2
57* 8838700 Manual, GCB-H/GCRB-H Champion II
2
58* 8837201 Bag, Cloth, 4" x 6" w/Drawstring
2
59* 8899300 List of ServiceAgencies
2
60* 2300000 29 x 19 x 44 Poly
3
61* 2300100 Bags, Poly 36 x 27 x 44
2
62* 29008-53 Skid, 40.5 X 29.5
2
63* 2901255 Post Corner
12
64* 2901231 Carton, RSC
4
65* 29012-35 Pad Accessory
1
66* 29012-42 Pad
4
67* 2901253 Carton, HSC
1
68 3102205 Grate, Rock
1
GCB/GCRB/GGM-36
23-7/16 X 16-1/16 X 4 275DW
39.25 X 28.62 X 17 275lbs
1
1
1
1
1
1
1
1
1
1
4
2
2
1
1
6
33 81973-00 T/S #10 X 1/2 TPB Tr Hd 34 218208-26 Cap, End Control Panel R.H. 35 21820827 Cap, End L.H. 36 218209-53 Support, 36" Rock Grate Rear
69 218207-25 Guard, Burner
4
70* 218133-39 Pilot Shield
1 1 1
16
3
2
* = NOT SHOWN
Page 17
EXPLODED VIEW: GCB-36H & GCRB-36
44
GCRB ONLY
14
13
16
16
19
13
1
3
21 2
21
17
22
22
2
35
33
33
39
GCB ONLY
4 12
4
68
36
36
1
43
37
37
1
1
1
1
54
54
25
25
48
48
1
2
46
1
3
3
1
26
26
2
46
47
47
52
1
52
1
1
55
55
1
2
7
18
20
20
2
15
3
15
11
1
11
4
53
1
53
42
3
42
8
8
1
45
45
1
32
32
1
38
38
34
1
10
10
2
34
1
9 7
9
31
31
1
5
5
1
30
6 6
6
40
40
30
4
4
69
GCB ONLY
GCB ONLY
GCB ONLY
GCB ONLY
GCB ONLY
2
3
24
23
29
2
23
29
1
27 12
27
51
51
1
49
1
49
50
GCB ONLY
41
41
2
17
28
4
28
12
20
12
Page 18
PARTS LIST: GCB-48H & GCRB-48H
Item P/N Description Quan Item P/N Description Quan
1 218210-55 Weldment, 48" Bullnose 2 8417100 Nut, Hex, KEPS 10-32 3 8153100 #8-32 X 3/8 Type T 4 81546-00 #8 X 3/8 5 218208-25 Bracket, Pilot 6 2092800 Pilot, Broiler 7 8632000 Leg, 4"Adjustable, 2000 Lb Cap. 8 218209-56 Divider, Firebox 9 8163100 M/S Pan Hd Ph 10-32 X 1/4 10 2066833 Hood, Orifice #33 11 2068200 Valve, Gas, On-Off 12 21813085 Spacer 13 2092517 Plug, 1/8 NPTM 14 218210-17 Support, Burner 15 21821015 Manifold, 48" GCRB/GCB/GGM 16 218210-18 Baffle, 48" Front Heat
1
37 218210-23 Support, Leg
7
38 21820827 Cap, End L.H.
20
39 218208-26 Cap, End Control Panel R.H.
12
40 2066849 Hood, Orifice #49
2
41 3103800 Grill Grate
2
42* 8837400 Box Label, APW/Wyott
4
43 218207-16 Side, GreaseChute
1
44 43813103 Label, Warning, Hot Surface
4
45 2067300 Regulator, Convertible 3/4 ½ PSIG
4
46 2092903 Pilot Nat @ 6" W.C.
4
47 8832600 Label, Service Hotline
5
48 8809920 Decal, ImproperInstallation
1
49 8861000 Label, Spec
2
50 8837103 Label, Orifice Size
1
51 43813149 Label, Warning Hot Surface (French)
1
52 8837130 Decal, OperatorInstruction
2
1
1
4
8
2
2
1
1
2
1
1
1
1
1
1
17 2068001 Pilot Valve 18 21813175 Burner, "U 19 21813313 Side Panel,LH & RH 20 30047501 Guide, GreaseSlide 21 218212-16 Radiant Med Duty - H 22 218210-51 Body, 48" Firebox GGM 23 81973-00 T/S#10 X 1/2 TPB Tr Hd 24 8705800 Knob, Medium Duty Unit 25 218210-24 Baffle, Front Panel 48 26 31007-12 U-NutC7685 10ATinnerman 27 8170700 Screw, 10-32x1/2, TypeAB 28 24250-00 Pan,Grease 24 29 8431300 1/4-20 FlangedHex Locknut 30 21820727 Tube, Pilot Supply 31 218210-57 Panel, Back 32* 8824648 Decal, Front Panel
GCB/GCRB/GGM-48
2
53 8825300 Decal, Leg
4
54 8822325 Decal, ULSanitation, NSF Std. 4
2
55* 29012-27 Cap, FTD 23.43 X 22.06 X 4 275 Lbs
4
56* 29012-28 Cap, FTD 24.25 X 23.25 X 4 275 Lbs
8
57* 29012-43 Pad, 27 X 52.5 200lbs
1
58* 2901229 Pad, 21-13/16 X 23-3/16 200lbs
4
59* 2901254 Carton, HSC
4
60* 2901255 Post Corner
1
61* 29008-54 Skid, 52.5 X 29.5
4
62* 2300000 29 x 19 x 44 Poly
12
63* 8899300 List Of ServiceAgencies
2
64* 8837201 Bag, Cloth, 4" x 6" w/Drawstring
6
65* 8838700 Manual, GCB-H/GCRB-H Champion II
2
66 8837190 Tag, Orifice Location
1
67 218210-52 Support, 48" Firebox Divider
1
68 3102205 Grate, Rock
2pcs 51.25 X 25.62 X 17 275lbs
1
1
2
2
1
2
2
6
1
2
1
1
1
1
1
8
33 218210-53 Support, 48" Rock Grate Rear 34 21813329 Weldment, Grate Support 35 218210-19 Panel, Control48" Charbroiler 36 218210-22 Support, 48" Rock Grate Front
1
69 218207-25 Guard, Burner
1
70* 3100001 Lava Rocks, 8 lb Bag 1 1
* = NOT SHOWN
18
4 2
Page 19
EXPLODED VIEW: GCB-48H & GCRB-48H
41
41
8
GCRB ONLY
10
13
13
1
9
17
2
17
5
25
38
24
23
23
4
38
1
24
4
6
11
46
46
2
12
15
30
15
1
30
2
1
16
40
40
35
1
35
1 1
44
22
16
1
4
36
45
7
7
4
36
1
51
45
39
51
1
43
1
39
1
34
34
1
68
69
66
66
1
2 7
43
2
67
8
1
8
67
1
GCB ONLY
2
GCB ONLY
GCB ONLY
GCB ONLY
GCB ONLY
GCB ONLY
GCB ONLY
GCB ONLY
GCB ONLY
18 4
18
21
21
8
33
33
1
4
29
6
29
37
37
2
19
19
2
54
54
1
27
31
1
31
27 12
14
2
14
50
26
47
53
48
52
49
28
28
20
2
19
3
Page 20
APW WYOTT EQUIPMENT LIMITED WARRANTY
APW Wyott Foodservice Equipment Company warrants it's equipment against defects in materials and workmanship, subject to the following conditions:
This warranty applies to the original owner only and is notassignable. Should any product fail to function in its intended manner under normal use within the limits defined in this warranty, at the option of
APW Wyott such product will be repaired or replaced by APW Wyott or its Authorized Service Agency. APW Wyott will only be responsible for charges incurred or service performed by its Authorized Service Agencies. The use of other than APW Wyott Authorized Service Agencies will void this warranty andAPW Wyottwill not be responsible forsuch work or any charges associated with same. TheclosestAPW WyottAuthorized ServiceAgent must beused.
This warranty covers products shipped into the 48 contiguous United States, Hawaii, metropolitan areas of Alaska and Canada. There will be nolabor coveragefor equipment located on any island not connected by roadway to themainland.
Warranty coverage on products used outside the 48 contiguous United States, Hawaii, and metropolitan areas of Alaska and Canada may vary.Contact the international APW Wyottdistributor,dealer, or service agency for details.
TimePeriod
One year for parts and one year for labor, effective from the date of purchase by the original owner. The Authorized ServiceAgency may, at their option, require proof of purchase. Parts replaced under this warranty are warranted for the un-expired portion of the original product warranty only.
Exceptions
Inall cases,parts coveredby extended warranty will be shipped FOB the factory after the firstyear.
Portable Carry In Products
Equipment weighing over 70 pounds or permanently installed will be serviced on-site as per the terms of this warranty. Equipment weighing 70 pounds or under, and which is not permanently installed, i.e. with cord and plug, is considered portable and is subject to the following warranty handling limitations. If portable equipment fails to operate in its intended manner on the first day of connection, oruse, at APW Wyott's optionor its Authorized Service Agency, it willbe serviced on siteor replaced.
From day two through the conclusion of this warranty period, portable units must be taken to or sent prepaid to the APW Wyott Authorized Service Agencyfor in-warranty repairs. No mileage or travel charges are allowed on portable units after the firstday ofuse. If the customer wants on-site service, they may receive same by paying the travel and mileage charges. Exceptions to this rule: (1) countertop warmers and cookers, which are covered under the Enhanced Warranty Program, and (2) toasters or rollergrills which have instore service.
Exclusions
The following conditions arenot covered by warranty:
If the equipment has been changed, altered, modified or repaired by other than an Authorized Service Agency during or after the warranty period, then the manufacturer shall not be liable for any damages toany person orto any property, which may result from the use of theequipment thereafter.
This warranty does not cover services performed at overtime or premium labor rates. Should service be required at times which normally involve overtime orpremium labor rates, the owner shall be charged for the difference between normalservice rates and such premium rates. APW Wyottdoesnot assumeany liabilityfor extended delays inreplacing or repairing any items beyond its control.
Inall cases,the useof other thanAPWWyottAuthorized OEM Replacement Partswill voidthis warranty. This equipment is intended for commercial use only.Warranty is voidif equipment is installedin otherthan commercial application.
WaterQuality Requirements
Water supply intended for a unit that has in excess of 3.0 grains of hardness per gallon (GPG) must be treated or softened before being used. Water containing over 3.0 GPG will decrease the efficiency and reduce the operation life of the unit.
Note: Product failure caused by liming or sediment buildup is not covered under warranty. THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES AND CONSTITUTES THE ENTIRE LIABILITY OF APW WYOTT. IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE TERMS STATED HEREIN.
*Gas/Electric Cookline:
component parts, except switchesand thermostats. (2 additional years on parts only.Nolabor onsecond orthird year.)
*BroilerBriquettes, *Heat Strips: *GlassWindows, Doors, Seals, Rubber Seals, Light Bulbs:
*Equipment failure relating to improper installation, improper utility connection or supply and problems due to ventilation. *Equipment that has not been properly maintained, calibration of controls, adjustments, damage from improper cleaning and water damage to controls. *Equipment that has not been used in an appropriate manner, or has been subject to misuse or misapplication, neglect, abuse, accident, alteration, negligence, damage during transit, delivery orinstallation, fire, flood, riotor actof god. *Equipment thathas the model number or serial number removed or altered.
Models FD, FDL, FDD, FDDL. Two(2)YearWarranty on element only. No labor second year.
Models GCB, GCRB, GF, GGM, GGT, CHP-H, EF, EG, EHP.Three (3) Year Warranty on all
RockGrates, CookingGrates, Burner Shields, Fireboxes:
90Day Material Only. No Labor.
90Day MaterialOnly.NoLabor.
9/05
20
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