Apw wyott EGD72GB User Manual

INSTALLATION AND OPERATING INSTRUCTIONS
With Griddle Box
Models: EGD48GB & EGD72GB
PRODUCT MANUAL
Warranty/Service Information
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.
Model Number Serial Number Date Purchased
WARNING: Improper installation, operation, service or maintenance can cause property damage, injury or death. Read and understand these instructions thoroughly
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before positioning, installing, maintaining or servicing this equipment.
Safety Instructions
Installation Instructions
Operation Instructions
Maintenance Instructions
Replacement Parts List
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ANSI/NSF4
8/03 Form #8815200 REV-B
APW WYOTT Foodservice Equipment Company
P.O. Box 1829
Cheyenne, WY 82003 (307) 634-5801 Phone (800) 752-0863 Toll Free (307) 637-8071 Fax
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Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instructions. If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Service Department APW/Wyott Foodservice Equipment Company, P.O. Box 1829, Cheyenne, WY 82003.
SAFETY PRECAUTIONS
Before installing and operating this equipment be sure everyone involved in its operation is fully trained and is aware of all precautions. Accidents and problems can result by a failure to follow fundamental rules and precautions.
The following words and symbols, found in this manual, alert you to hazards to the operator, service personnel or the equipment. The words are defined as follows.
DANGER: This symbol warns of imminent hazard which will result in serious injury or death.
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WARNING: This symbol refers to a potential hazard or unsafe practice, which could result
in serious injury or death.
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CAUTION: This symbol refers to a potential hazard or unsafe practice, which may result in
minor or moderate injury or product or property damage.
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NOTICE: This symbol refers to information that needs special attention or must be fully
understood even though not dangerous.
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GENERAL INFORMATION
THIS MANUAL SHOULD BE RETAINED FOR FUTURE REFERENCE
CAUTION: These models are designed, built, and sold for commercial use. If these
models are positioned so the general public can use the equipment, make sure that cautions, warnings, and operating instructions are clearly posted near each unit so that
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anyone using the equipment will use it correctly and not injure themselves or harm the equipment.
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WARNING: Check the data plate on this unit before installation. Connect the unit only to
the voltage and frequency listed on the data plate. Connect only to 1 or 3 phase as listed on
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the data plate.
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WARNING: Improper installation, operation, service or maintenance can cause property
damage, injury or death. Read and understand these instructions thoroughly before
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positioning, installing, maintaining or servicing this equipment.
WARNING: Electrical and grounding connections must comply with the applicable portions of the national electrical code and/or other local electrical codes.
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WARNING: Disconnect device from electrical power supply and place a Tag Out-Lockout
on the power plug indicating that you are working on the circuit.
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WARNING: Install per the spacing requirements listed in the installation section of this manual. We strongly recommend having a competent professional install the equipment. A licensed electrician should make the electrical connections and connect power to the
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unit. Local codes should always be used when connecting these units to electrical power. In the absence of local codes, use the latest version of the National Electrical Code.
WARNING: A factory authorized agent should handle all maintenance and repair. Before
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doing any maintenance or repair, contact APW Wyott.
WARNING: An earthing cable must connect the appliance to all other units in the
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complete installation and from there to an independent earth connection.
NOTICE: This product is intended for commercial use only. Not for household use.
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WARNING: SHOCK HAZARD: Do not open any panels that require the use of tools.
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WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read installation, operating and maintenance
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instructions thoroughly before installing or servicing this equipment.
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NOTICE: The unit, when installed, must be electrically grounded and comply with local
codes, or, in the absence of local codes, with the national electrical code ANSI/NFPA70­latest edition. Canadian installation must comply with CSA-STANDARD C.22.2 Number 0
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M1982 General Requirements-Canadian Electrical Code Part II, 109-M1981­Commercial Cooking Appliances.
NOTICE: Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc., states in its NFPA96 latest edition that local
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codes are “Authority Having Jurisdiction” when it comes to requirement for installation of equipment. Therefore, installation should comply with all local codes.
Congratulations on your purchase of APW/Wyott commercial cooking or refrigeration equipment. APW/Wyott takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it is important that you read and follow the instructions in this manual carefully.
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TABLE OF CONTENTS:
Safety Precautions..................................3
Specifications..........................................5
Installation...............................................5
Equipment Preparation...........................6
Seasoning...............................................6
Operation................................................7
Cleaning .................................................8
Cooking Chart.........................................9
Trouble Shooting ....................................9
Calibration Procedure...........................10
Wiring Diagram 48” ...............................11
Wiring Diagram 72”...............................12
Parts Breakdown & List ..................13, 14
Overview...............................................15
Preparation/Setup.................................16
Grill Position Responsibilities ...............19
Grill Operation-Loading Meat ...............20
Close/Clean-up.....................................21
Warranty ...............................................24
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LOCATION OF DATA PLATE
The data plate for the electric drop-in griddles with grill box is located on the bottom panel near the knock out for bringing in the power cord.
IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with the delivering carrier.
A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be
signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supply the necessary forms.
B) For concealed damage or loss, if not apparent until after equipment is uncrated, a request for
inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contents and packaging material.
SPECIFICATIONS
Electrical
EGD48GB, 208 Volt, 50/60 Hz, 3 Ph, 21,600 Watts, 3 Ph Amps L1-69.0, L2-69.0, L3-45.0 EGD48GB, 240 Volt, 50/60 Hz, 3 Ph, 21,600 Watts, 3 Ph Amps L1-60.0, L2-60.0, L3-39.0 EGD48GB, 480 Volt, 50/60 Hz, 3 Ph, 21,600 Watts, 3 Ph Amps L1-30.0, L2-30.0, L3-20.0
EGD72GB, 208 Volt, 50/60 Hz, 3 Ph, 32,400 Watts, 3 Ph Amps L1-90.0, L2-90.0, L3-90.0 EGD72GB, 240 Volt, 50/60 Hz, 3 Ph, 32,400 Watts, 3 Ph Amps L1-78.0, L2-78.0, L3-78.0 EGD72GB, 480 Volt, 50/60 Hz, 3 Ph, 32,400 Watts, 3 Ph Amps L1-39.0, L2-39.0, L3-39.0
Dimensions Body With Work Shelf Ship weight
Height Depth Width Height Depth Width
EGD72GB 14” 35-5/8” 75-3/4” 14” 51” 75-3/4” 556 lbs.
356mm 905mm 1924mm 356mm 1295mm 1924mm
EGD48GB 14” 35-5/8” 51-3/4” 14” 51” 51-3/4” 377 lbs.
356mm 905mm 1314mm 356mm 1295mm 1314mm
Griddle Surface Dimensions
Width Depth Width Depth EGD72GB 69.5” 23.94” 1181mm 608mm EGD48GB 46.5” 23.94” 1765mm 608mm
INSTALLATION
A qualified installer who thoroughly reads, understands and follows these instructions should perform installation and start up. If you have questions concerning the installation, operation, maintenance or service of this product. Call:
APW Wyott Technical Services Department 1-800-752-0863 Ask for Jerry Knowlton or Rod Commander Monday through Friday 9AM 6:30PM Eastern Time
Uncrate the griddle, make sure no parts are discarded with crating material. Place the griddle in it’s mounting position.
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This griddle is wired for 208 volt or 240 volt service. Proper installation should comply with the attached rating plate containing model number, serial number, voltage and amperage. The unit has been pre wired at the factory. Connect the leads supplied to branch circuit protecting device of adequate rating for the griddle. Consult local and/or national electrical code for proper protection device.
WARNING: This unit is supplied with connection wires for the length provided. If the wires
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are connected to a longer run, the size of the wires must be confirmed. Consult your local electrical code or the national electrical code if the wiring is longer than those supplied.
WARNING: This device should be safely and adequately grounded in accordance with local codes, or, in the absence of local codes, with the National Electrical code, ANSI/NFPA 70, Latest Edition to protect the user from electrical shock. It requires a
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grounded system and a dedicated circuit protected by a fuse or circuit breaker of proper size and rating. Canadian installation must comply with the Canadian Electrical Code, CSA C22.2, as applicable
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EQUIPMENT PREPARATION
The griddle is shipped with protective coatings of oil and/or grease. Remove the griddle plate coating just prior to its first cooking use. If the griddle is to be shut down for an extended period, put a heavy coat of clean grease back over the griddle plate.
Wipe the remaining cabinet parts down with a hot, wet cloth to remove any shipping dust and protective oil.
CAUTION: Care must be exercised not to overheat the griddle plate on initial start up by setting the controls above normal operating temperature. Overheating may cause the
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plate to warp and will carbonize the grease (this will cause sticking).
CAUTION: This griddle plate is steel, but the surface is relatively soft and can be scored or dented by carelessly using a spatula. Be careful not to dent, scratch, or gouge the plate
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surface. Do not try to knock off loose food that may be on the spatula by tapping the corner or the edge of the spatula on the griddle surface.
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SEASONING
1. Wipe any remaining water off grill with paper towels.
2. Use a 1/9-sized pan to pour a small amount of liquid corn shortening (from bag-in-box) onto grill surface.
3. Use a dry paper towel to cover entire grill surface with a VERY LIGHT coat of shortening.
4. Caution: Do not use hot shortening from fryers.
5. Coating grill with shortening is called “seasoning” and prevents rusting of grill surface.
6. Pour remaining corn shortening into a fry kettle.
7. Take sandwich board to back room to be washed, rinsed and sanitized.
8. Wipe clean area between board and grill with a sanitized towel. Check entire grill area again. Also, wipe ledge below grill, surrounding walls and bottom of bun warmer (or MPHC).
9. Take condiment pan and grill cleaning tools to back room to be cleaned and properly stored. C lea n grill cleaning tools with hot, soapy water.
10. Return sandwich board and grill guards to grill.
11. Empty grease buckets following “Grease Bucket” procedures, as necessary.
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OPERATION
TEMPERATURE CONTROL KNOB: SET TO DESIRED TEMPERATURE
PILOT LIGHT: WILL BE LIT WHEN UNIT IS HEATING
Turning the dial knob (recessed in the front panel) controls the heat of the griddle surface. When a control is turned on, a signal light directly above the dial will glow. This indicates the griddle is heating in that zone. The individual controls operate each 12” wide cooking zone. Make sure power is supplied to the unit then turn the control knob to the desired temperature. When the light is out, with the dial set on a temperature setting, the griddle plate has reached the desired temperature. The lights will intermittently come on during cooking cycles to indicate temperature is being maintained. For best results, allow the griddle to heat 20-30 minutes before beginning to cook product.
When setting zones to different temperatures, do not set zones beside each other more than 50ºF apart. Because of the mass of the griddle plate and conduction of the heat they will tend to reach the same temperature. When you want zones at greater temperature variation, leave a zone or more between the cooking zones. Turn off the zone or zones between the two cooking areas. Note: this will effect the efficiency of the griddle. The heat being supplied will heat the areas between the cooking zones. You can run the zones not being used at a temperature between the two set points, this will improve the recovery of the hotter zone.
During idle times during the day, turn the griddle to a lower temperature setting. If you need to prepare product, the griddle will heat up rapidly; and, holding the griddle at a lower temperature will save energy costs.
When finished, turn all temperature controls to “OFF.”
Pilot Light: Will be lit when unit is heating
Temperature Control Knob: Set to desired temperature
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CLEANING
IMPORTANT: At the end of each day’s operation, turn all temperature controls to “OFF.”
NEVER clean any electrical unit by immersing it in water.
After each cooking load, scrape the griddle surface with a scraper or rigid spatula to remove excess fat and food particles.
Once a day, or whenever necessary, thoroughly clean and wipe out grease trough. As necessary during use, wipe out accumulated material to provide good drainage. Remove the grease receptacle, empty and wash.
CAUTION: Turn off the griddle and allow it to cool before cleaning. Hot surfaces can burn.
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Avoid contacting hot surfaces.
Clean all stainless surfaces with warm soapy water. Use a sponge or soft cloth, wipe clean and dry. Do not use abrasive cleaners since this might damage the stainless finish. If the stainless steel surfaces become discolored, scrub by rubbing only in the direction of the finish grain. Never use vinegar or corrosive cleaner. Do not use steel wool, steel wool may leave particles that can rust and cause pitting. To remove the control knobs for cleaning, pull straight out. Wash in soapy water. Rinse, dry and replace on the shaft.
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KEEP GRIDDLE PLATE SURFACE CLEAN. To produce evenly cooked, perfectly browned griddle products, keep the griddle free of carbonized grease.
Carbonized grease on the surface hinders the transfer of heat from the griddle surface to food. This results in spotty browning and loss of cooking efficiency; and, worst of all, carbonized grease tends to cling to the griddled foods, giving them a highly unsatisfactory and unappetizing appearance. To keep the griddle clean and operating at peak efficiency, follow these simple instructions.
After each use, clean the griddle with a wire brush or flexible spatula.
Each week, or whenever necessary, clean the griddle surface thoroughly. If desired, use a pumice or griddle stone over the surface. Rub with the grain of the metal while still warm. A detergent may be used on the plate surface to help clean it, but care must be taken to be sure the detergent is thoroughly removed. After removal of the detergent, the surface of the plate should then be covered with a thin film of oil to prevent rusting. Avoid steel wool. After each thorough cleaning, the cooking surface must be reseasoned.
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