APW Wyott DTS-91 Installation Manual

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INSTALLATION AND OPERATING INSTRUCTIONS
PUMP
Models: DTS-91 and LTS-91
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For WarrantyServiceand/or Parts,this information isrequired.
ModelNumber SerialNumber DatePurchased
CONTENTS
General Information Maintenance Installation Operation Cleaning Replacement Parts List Warranty
WARNING:
damage, injury or death. Read and understand these instructions thoroughly before
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positioning,installing, maintaining orservicing thisequipment.
+1(307) 634-5801 Phone +1(800) 752-0863 TollFree +1(307) 637-8071 Fax www.apwwyott.com
P/N 88024-13 9/05
APW WYOTT Foodservice Equipment Company
P.O. Box 1829
Cheyenne, WY 82003
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GENERAL INFORMATION
THIS MANUAL SHOULD BE RETAINED FOR FUTURE REFERENCE
CAUTION:
positioned so the general public can use the equipment, make sure that cautions, warnings, and operating instructions are clearly posted near each unit so that anyone using the equipment will
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useit correctly andnotinjure themselves or harmtheequipment.
These models are designed, built, and sold for commercial use. If these models are
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MAINTENANCE
WARNING:
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surface.
Oncea weekor moreoften if necessaryclean theunit thoroughly.
STAINLESS STEEL:
water (with or without detergent) applied with a sponge or cloth. Dry thoroughly with a clean cloth. Never usevinegar orcorrosive cleaners.Do not use chlorine basedcleaners.
To remove grease and food splatter or condensed vapors that have baked on the equipment, apply cleanersto adamp clothor spongeand rubcleanser onthe metalin thedirection of the polished lineson the metal. Rubbing cleanser as gently as possible the stainless steel. NEVER RUB WITH A CIRCULAR MOTION. Soil and burnt deposits which do not respond to the above procedure can usually be removed by rubbing the surface with SCOTCH-BRITE scouringpads orSTAINLESS scouringpads.
Never clean any electrical unit by immersing it in water. Turn unit off before cleaning
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To remove normal dirt or productresidue from stainless steel,use ordinary soap and
in the direction of the polished lines will not mar the finish of
CAUTION:DONOT USE
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NEVER USE
tools. Surfaces which are marred collect dirt more rapidly and become more difficultto clean. Marring also increasesthe possibilityof corrosiveattack.
NEVER
NEVER
Congratulations on your purchase of APW Wyott commercial cooking or refrigeration equipment.
Wyott
and maintenance, you will experience years of reliable operation from this equipment. To ensure best results,it isimportant that youread andfollow theinstructions in this manual carefully.
IMMEDIATELYINSPECT FORSHIPPINGDAMAGE
All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, aclaim mustbe madewith the deliveringcarrier. A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supplythe necessaryforms. B) Concealed damageor lossif notapparent until afterequipment isuncrated, a request for inspectionmust be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contentsand packagingmaterial.
takes pride in the design and quality of our products. When used as intended and with proper care
a wire brush, steel or abrasive scouring pads (except stainless), scraper, file or other steel
useany corrosivecleaner.Use onlycleanersapproved forstainless steel.
usecleaning solventswith a hydrocarbonbase.
ordinarysteelwool as anyparticlelefton the surfacewillrust.
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APW
Installationand start-up shouldbe performed by a qualified installer who thoroughly read, understands and followsthese instructions.
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If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Service Department APW Wyott Foodservice Equipment Company, P.O. Box 1829, Cheyenne, WY82003.
INSTALLATION
1 Cleanthe pumpand lidthoroughly beforeusingit thefirst time.
2 Installthe spoutthrough the smallerhole inthe lidand retainit usingnut (item 13).
Moisten the a-ring (item 6 or 13) with water or vegetable oil. Place a 1/2" ball (item 10) in the pump body valve chamber. Slide the chamber over the a-ring (item 11) and, at the same time, put the threadedend ofthe pumpbody intothe larger hole in thelid.
3 For the OTS, drop another 1/2" ball (item 10) into the pump body and drop spring (item 9)
END DOWN
(item5) andthe a-ring(items 6or 11) areassembled to the piston (item3) asshown, thentighten nut (item13) inplace.
4 For the L TS, follow #3 above but have the lever (item 19) and the link (item 17) assembled to the
piston before installing it into the pump This will give better grip on the piston assembly and makeit easierto startand tightennut (item 13).Last, using thepivot screw(item 18),connect theling (item 17 to theanchor partof thelid.
in on top of the ball. Place the spacer in the open end of the spring. Be sure the seal
body.
TANG
OPERATION
Asmoothstroke deliversa uniformflow.First condimentwill appearin 3-5strokes.Avoid pumping on a hear emptypan asair issucked into the pump andcan causesplattering.
CLEANING
Before this pump is used for the first time, clean the pump thoroughly with a non-chlorine based sanitizing solution which meets local and/or national health codes. Clean by running a brush through the spout and tubeto removeany dirtor manufacturingmaterial.
CAUTION:
andO-rings.
The pump should be cleaned daily according to the instructions below.
apartso thatyou canreassemble it in reverse order.
1 Cleanthe pumpand lidthoroughly beforeusingit forthe firsttime. 2 Reversethe installationproceduregiven. Itis notnecessary ;toremove the knob(item 1)
3 Cleanall partsthoroughlyin adetergent solutionand thena sanitizing solution.Use the
4 Rinseall partsand allow toair dry. 5 Reassembleper theinstallationinstructions.
NOTE:The pumpis nowready touse.
CAUTION:
adjustingit. Failureto doso mayresult insevere burns.
Avery small nick on any insidepart can cause a leak.Take special care of the balls,piston, seal
Note the way the pump comes
on the DTS northe lever(Item 19)and link (item 17) onthe LTS models. Pay special attention to the cautionnote atthe topof thispage to pull off andclean theseal (item5) and thea-ring (item6 or11).
brushesprovided.
If used in a heated container, allow the pump to cool before disassembling, cleaning or
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PARTS LIST & EXPLODED VIEW
ITEM
4 5 6 7 8
9 10 11 12 13 14
1
3
15 16 17 18 19
PART NUMBER
43773-00 21139-00 21325-00 43593-60 40709-00 89500-00 86605-00 21327-00 43818-00 43593-84 43593-84 30254-00 30264-00
87314-00 40709-02
40670-01 43680-75 43680-19 43680-18 43680-11
DESCRIPTION
Retaining Nut Seal O-Ring (1/2 O.D.) Spacer Pump Body Spring Ball 1/2 Diameter S/S O-Ring Extension Tube Nut Spout Brush, 1/2 Diameter x 3 x 16 Brush, 1 Diameter x 3 x 16
DTS-91 PUMPS ONLY
Knob Piston
LTS-91 PUMPS ONLY
Cleaning Brush, Small Pump Instructions Link Pivot Screw Lever
QUANTITY
1 1 1 1 1 1 2 1 2 1 1 1 1
1 1
1 1 1 3 1
18
19
17
16
15
3
5
6
ENLARGED CROSS SECTION
SHOWING RELATION OF
ITEMS 3, 5 & 6.
13
1
14
4
15
3
10
5
6
7
8
9
10
11
12
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Notes:
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Notes:
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APW WYOTT EQUIPMENT LIMITED WARRANTY
APW Wyott Foodservice Equipment Company warrants it'sequipment against defects in materials and workmanship, subject to the following conditions:
This warranty applies to the original owneronlyandisnotassignable. Should any product fail tofunction in its intended manner under normal use within the limits defined in this warranty,at the option of
APW Wyott such product will be repaired or replaced by APW Wyott or its Authorized Service Agency. APW Wyott will only be responsible for charges incurred or service performed by its Authorized Service Agencies. The use of other than APW Wyott Authorized Service Agencies will void this warranty andAPWWyottwill not beresponsible for such work orany charges associated with same. The closestAPWWyottAuthorized ServiceAgent must be used.
This warranty covers products shipped into the 48 contiguous United States,Hawaii, metropolitan areas of Alaska and Canada. There will be no labor coverage for equipment locatedonanyislandnotconnected by roadway to the mainland.
Warranty coverage on products used outside the 48 contiguous United States, Hawaii, and metropolitan areas of Alaska and Canada may vary.ContacttheinternationalAPWWyott distributor, dealer, or service agency for details.
TimePeriod
One year for parts and one year for labor,effective from the date of purchase by the original owner. The Authorized Service Agency may, at their option, require proof of purchase. Parts replaced under this warranty are warranted for the un-expired portion of the original product warranty only.
Exceptions
Inallcases, parts covered by extended warranty willbeshipped FOB the factory after the first year.
Portable Carry In Products
Equipment weighing over 70 pounds or permanently installed will be serviced on-site as per the terms of this warranty. Equipment weighing 70 pounds or under, and which is not permanently installed, i.e. with cord and plug, is considered portable and is subject to the following warranty handling limitations. If portable equipment fails to operate in its intended manner on the first day of connection, or use, atAPWWyott'soptionoritsAuthorized ServiceAgency, it will be serviced on site or replaced.
From day two through the conclusion of this warranty period, portable units must be taken to or sent prepaid to the APW Wyott Authorized Service Agency for in-warranty repairs. Nomileageortravelcharges are allowed on portable units after the firstdayofuse. If the customer wants on-site service, they may receive same by paying the travel and mileage charges. Exceptions to this rule: (1) countertop warmers andcookers, which are covered underthe Enhanced Warranty Program, and (2) toastersor rollergrills which have instore service.
Exclusions
The following conditions are not covered bywarranty:
If the equipment has been changed, altered, modified or repaired by other than an Authorized Service Agency during or after the warranty period, thenthe manufacturer shallnot be liable forany damages to anyperson or to any property,whichmay result from the use of the equipment thereafter.
This warranty does not cover services performed at overtime or premium labor rates. Should service be required at times which normally involve overtime orpremiumlabor rates, the owner shall be charged forthedifferencebetween normal service rates and such premium rates.APWWyott does not assume anyliabilityforextended delays in replacing or repairing anyitemsbeyonditscontrol.
Inallcases, the use of other thanAPWWyottAuthorized OEM ReplacementParts will void this warranty. This equipment is intended for commercial useonly.Warranty is void if equipment is installed in other thancommercial application.
WaterQualityRequirements
Water supply intended for a unit that has in excess of 3.0 grains of hardness per gallon (GPG) must be treated or softened before being used. Water containing over 3.0 GPG will decrease the efficiency and reduce the operation life of the unit.
Note: Product failure caused by liming or sediment buildup is not covered under warranty. THE FOREGOING WARRANTY IS IN LIEU OFANYAND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES AND CONSTITUTES THE ENTIRE LIABILITY OFAPW WYOTT. IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE TERMS STATEDHEREIN.
*Gas/Electric Cookline:
component parts, except switches andthermostats. (2 additional years on parts only. No labor on second or third year.)
*BroilerBriquettes, *Heat Strips: *GlassWindows, Doors, Seals, Rubber Seals, Light Bulbs:
*Equipment failure relating to improper installation, improper utility connection or supply and problems due to ventilation. *Equipment that has not been properly maintained, calibration of controls, adjustments, damage from improper cleaning and water damage to controls. *Equipment that has not been used in an appropriate manner, or has been subject to misuse or misapplication, neglect, abuse, accident, alteration, negligence, damageduring transit, delivery or installation, fire,flood,riotoractofgod. *Equipment that has the model number orserialnumberremoved or altered.
Models FD, FDL, FDD, FDDL. Two (2)Year Warrantyonelementonly. No labor second year.
Models GCB, GCRB, GF, GGM, GGT, CHP-H, EF, EG, EHP. Three (3) Year Warranty on all
RockGrates,CookingGrates,BurnerShields,Fireboxes:
90Day Material Only. No Labor.
90DayMaterialOnly.NoLabor.
9/05
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APW WYOTT Foodservice Equipment Company
P.O. Box 1829
Cheyenne, WY 82003 +1 (307) 634-5801 Phone +1 (800) 752-0863 Toll Free +1 (307) 637-8071 Fax www.apwwyott.com
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