R
INSTALLATION
AND
OPERATING
INSTRUCTIONS
DROP-IN RACK DISPENSERS
Models:
DI-1014
DI-1020
DI-1418
DI-1216
DI-1620
DI-1622
DI-2020
RETAIN THIS MANUAL FOR FUTURE REFERENCE
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For
WarrantyServiceand/or Parts,this informationis required.
ModelNumber SerialNumber DatePurchased
This equipment has been engineered to provide you with year-round dependable service when used
according to the instructionsin this manual and standard commercial kitchen practices.
P/N 88595/88632 9/05
Phone: +1
Fax: +1 (307) 637-8071
Toll Free: +1 (800) 752-0863
Website: www.apwwyott.com
E-mail: info@apwwyott.com
(307) 634-5801
APW WYOTT
P.O. Box 1829
Cheyenne, WY 82003
1
Removalof Cables
A. Turnunit upside downon flat surface.
B. With a box end or hex socket wrench,loosen the two hex head boltsto relax the strap clamps
holding the power shaft. The power shaft will turn about one revolution when free of the
clamps-keep one hand on the power shaft while loosening the clamps so it will not spin
suddenlyand cause to "spill" offfrom the power drums.
C. With the aid of another person, unwind the cables from the power drums by pulling the
cables up evenly (allowing the power shaft to turn) until the cables are completely off the
drums. Do not allow the cables to "spill" off the power drums, as this puts an undesirable
twistin the cables.
D. Witha Phillips head screwdriver, remove screw Aand screw B from the power drum and put
in a safe place.Do on otherside.
E. With a box end or hex socket wrench, loosen (do not take apart) the carrier pulleys and tape
lockwashers on each side.
F. With needle nose pliers, pull out the ends of the cable, found in the centerof the power drum,
about 6" towards you. In back of the two cable ends, find the power drum key. With the
needle nose pliers, work the key up and out. Remove the cable through the hole the key
came out of. Remove the cable from the carrier pulleys and tape lock washers; discard
cable.Re peat on the other side.
InstallingNew Cables
GENERAL INFORMATION
A. Center 11 ft. cable between two bottom lock washers. Thread through lock washers and
through the guides just above. Bring cable towards the center of the unit, threading between
carrier pulley and carrier cable retainer.Tightenhex lock nut on carrier pulley as the retainer
is up against themetal flangeas far as it can go. Repeat on the other side.
B. Position the power shaft with the hole straight up and with the arrow pointing in the direction
of the limit cable. Align the hole on the power drum with the hole on the power shaft, showing
headsof screws towards you.
C. Place ends of the cable in the hole and pull on the ends with a pair of needle nose pliers,
bringing the ends out about 6". Do not twist the cables; make sure the right cable is on the
rightside and the left cableis on theleft side.
D. Take the power drum key and place in the hole in back of the cables. With a 1/4" punch
(screwdriverwill do) and a hammer,drive the key down into place making sure it has entered
throughboth holes.
E. Pull cables up as far as they will go, and replace screw Ain between the right and left cables.
Pull the cables inthe direction of the arrow and replace screw B over the cables.
F. Repeatsteps B through E on the otherside.
G. Hold the cables up, to hold them taut. There will be two loops on each side-use your thumb
andindex finger to support the loops on each side.
H. Have another person wind up the power shaft in the direction of the arrow stamped on the
powershaft, untilall of thecable is woundback into the power drums.
I. Once the cable is wound tight, continue to turn the power shaft an additional 3/4 to one turn
(for head load required to support the weight of the mechanism), and tighten the clamp bolt
to prevent the tube from turning.
J. Alignthe groove on the tape lock washers with the cable. Tightendown the tape lock washer
to prevent slippageof the cable in future use.
K. Place the unit back in the counter and depress the platform fully several times to allow the
cablesto attaintheir natural position on the power drums.
L. If the platform is level, the cable replacement is complete. If the platform is uneven, loosen
the four tape lock washers and allow the cables to shift into a balanced tension. To help
attain the condition, grip both power drums and apply torque in the direction of rotation that
will put additional tension on the cables. Tighten the four tape lockwashers and re-install the
unitin the counter.
2
Adjustingthe Unit
A. Turnunit upside downon a flat surface.
B. Witha socket or box end wrench, loosen thetwo hex headbolts
to relax the strap clamps holding the power shaft. The power shaft will turn about one
revolution when free of the clamps keep one hand on the power shaft while loosening the
clampsso it will not spinsuddenly and cause the cableto "spill" offfrom thepower drums.
C. With the aid of another person, unwind the cables from the power drums by pulling the
cables up evenly (allowing the power shaft to turn) until the cables are completely off the
drums. Do not allow the cables to "spill" off the power drums, as this puts an undesirable
twistin the cables.
D. Removethe eight screws from each power drum. If the load rate is to be increased, re-install
the screws into a smaller circle of holes. If the load is to be decreased, re-install the screws
into the larger circle of holes. Be certain that the same circle of holes is used on both of the
power drums. Be certain that the cable emerges between the same relative screw locations
onboth power drums.
E. Loosenthe cable clamp hex nutsat the four corners underthe flange.
F. Hold the cables up to hold them taut. There will be two loops on each side-use your thumb
andindex finger to support the loops on each side.
G. Have another person wind up the torque tube in the direction of the arrow stamped on the
powershaft, untilall of thecable is woundback into the power drums.
H. Once the cable is wound tight, continue to turn the power shaft an additional 3/4 to one turn
(for head load required to support the weight of the mechanism), and tighten the clamp bolts
to prevent the tube from turning.
I. Tighten-the cableclamp hex nuts at thefour corners under the flange.
J. Place the unit back in the counter and depress the platform fully several times to allow the
cablesto attaintheir natural position on the power drums.
Materials Furnished
2 - (Two) Replacement Cables
2 - (Two) Power Drum Keys
Tools Needed
Needle Nose Pliers
Hammer
1/4: Punch (Screwdriver will do)
Phillips Head No.3 Screwdriver
Box End or Hex Socket Wrenches
CABLE REPLACEMENT KIT
Tape Lockwasher
(Cable Clamp)
Power Shaft
Carrier Pulley
Retainer
Limit
Cable
Shaft
Clamp
Flange
Weldment
Cable
Carrier
Weldment
Carrier
Pulley
Power
Drum
Screw “A”
Screw “B”
3
PARTS LIST & EXPLODED VIEW
57 SERIES IN-COUNTER DROP-IN LOWERATOR
9
1
2
3
4
5
8
7
ITEM DESCRIPTION DI-1014 DI-1020 DI-1418 DI-1620 DI-1622 DI-2020 DI-1216
1 Flange Weldment 202152 202151 202150 202149 202148 202147 21103600
2 Cable 30175 30175 30175 30175 30175 30175 30175
3 Carrier Weldment 202137 202136 202135 202133 202134 202132 21103200
4 Carrier Pulley 86020 86020 86020 86020 86020 86020 86020
5 Power Drum L.H. 202356 202356 202356 202356 202356 202356 20299700
Power Drum
6 Tube Clamp 202145 202145 202145 202145 202145 202145 202145
7 Cable Retainer 202357 202357 202357 202357 202357 202357 202357
8 Power Shaft 202168 202164 202165 202164 202166 202164 21103900
9 Tape Lock Washer 206535 206535 206535 206535 206535 206535 206535
*10 Limit Cable 30177 30177 30177 30177 30177 30177 30177
*11 Cable Repl. Kit 206853 206853 206853 206853 206853 206853 206853
*12 Power Drum Key 202358 202358 202358 202358 202358 202358 20299500
*13 Pulley Bushing 89666 89666 89666 89666 89666 89666 89666
*14 Cable Guide 86028 86028 86028 86028 86028 86028 86028
*15 Limit Cable Bushing 86029 86029 86029 86029 86029 86029 86029
*NOT SHOWN
R.H. 202355 202355 202355 202355 202355 202355 20299700
6
4
NOTES:
5
NOTES:
6
APW WYOTT EQUIPMENT LIMITED WARRANTY
APW Wyott Foodservice Equipment Company warrants it's equipment against defects in materials and workmanship, subject to the
following conditions:
This warranty applies to the original owner only and isnotassignable.
Should any product fail to function in its intended manner under normal use within the limits defined in this warranty, at the option of
APW Wyott such product will be repaired or replaced by APW Wyott or its Authorized Service Agency. APW Wyott will only be
responsible for charges incurred or service performed by its Authorized Service Agencies. The use of other than APW Wyott
Authorized Service Agencies will void this warranty and APW Wyottwill not be responsible for such work or any charges associated
with same. The closestAPWWyottAuthorized ServiceAgent must be used.
This warranty covers products shipped into the 48 contiguous United States, Hawaii, metropolitan areas ofAlaska and Canada. There
will be no labor coverage for equipment located on any island not connected by roadway to the mainland.
Warranty coverage on products used outside the 48 contiguous United States, Hawaii, and metropolitan areas of Alaska and Canada
may vary.ContacttheinternationalAPWWyott distributor, dealer, or service agency for details.
TimePeriod
One year for parts and one year for labor, effective from the date of purchase by the original owner. The Authorized Service Agency
may, at their option, require proof of purchase. Parts replaced under this warranty are warranted for the un-expired portion of the
original product warranty only.
Exceptions
Inallcases, parts covered by extended warranty will beshipped FOB the factory after the first year.
Portable Carry In Products
Equipment weighing over 70 pounds or permanently installed will be serviced on-site as per the terms of this warranty. Equipment
weighing 70 pounds or under, and which is not permanently installed, i.e. with cord and plug, is considered portable and is subject to
the following warranty handling limitations. If portable equipment fails to operate in its intended manner on the first day of
connection, or use, atAPWWyott's option or its Authorized Service Agency,itwillbeservicedonsiteorreplaced.
From day two through the conclusion of this warranty period, portable units must be taken to or sent prepaid to the APW Wyott
Authorized ServiceAgency for in-warranty repairs. No mileage ortravel charges are allowed on portable units after the first day of use.
If the customer wants on-site service, they may receive same by paying the travel and mileage charges. Exceptions to this rule: (1)
countertop warmers and cookers, which are covered under the Enhanced WarrantyProgram, and (2) toasters or rollergrills which have
instore service.
Exclusions
The following conditions are not covered by warranty:
If the equipment has been changed, altered, modified or repaired by other than an Authorized Service Agency during or after the
warranty period, then the manufacturer shall not be liable for any damages to any person or to any property, which may result from the
use oftheequipment thereafter.
This warranty does not cover services performed at overtime or premium labor rates. Should service be required at times which
normally involve overtime or premium labor rates, the owner shall be charged for the difference between normal service rates and such
premium rates.APWWyott does not assume anyliability for extended delays in replacing or repairing any items beyond its control.
Inallcases, the use of other thanAPWWyottAuthorized OEM Replacement Parts willvoid this warranty.
This equipment is intended for commercial use only.Warranty is void if equipment is installed in other than commercial application.
WaterQualityRequirements
Water supply intended for a unit that has in excess of 3.0 grains of hardness per gallon (GPG) must be treated or softened before
being used. Water containing over 3.0 GPG will decrease the efficiency and reduce the operation life of the unit.
Note: Product failure caused by liming or sediment buildup is not covered under warranty.
THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES
AND CONSTITUTES THE ENTIRE LIABILITY OFAPW WYOTT. IN NO EVENT DOES THE LIMITED WARRANTY
EXTEND BEYOND THE TERMS STATEDHEREIN.
*Gas/Electric Cookline:
component parts, except switches and thermostats. (2 additional years on parts only. No labor on second or third year.)
*BroilerBriquettes,
*Heat Strips:
*GlassWindows, Doors, Seals, Rubber Seals, Light Bulbs:
*Equipment failure relating to improper installation, improper utility connection or supply and problems due to
ventilation.
*Equipment that has not been properly maintained, calibration of controls, adjustments, damage from improper cleaning
and water damage to controls.
*Equipment that has not been used in an appropriate manner, or has been subject to misuse or misapplication, neglect,
abuse, accident, alteration, negligence, damage during transit, delivery or installation, fire, flood, riot or act of god.
*Equipment that has the model number or serial number removed or altered.
Models FD, FDL, FDD, FDDL. Two (2)Year Warrantyonelementonly. Nolaborsecondyear.
Models GCB, GCRB, GF, GGM, GGT, CHP-H, EF, EG, EHP. Three (3) Year Warranty on all
RockGrates,CookingGrates,BurnerShields,Fireboxes:
90Day Material Only. No Labor.
90DayMaterialOnly.No Labor.
9/05
7
R
Phone: +1
(307) 634-5801
Fax: +1 (307) 637-8071
Toll Free: +1 (800) 752-0863
Website: www.apwwyott.com
E-mail: info@apwwyott.com
APW WYOTT
P.O. Box 1829
Cheyenne, WY 82003
8
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