APW Wyott BH-1A Service Manual

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INSTALLATION
AND
INSTRUCTIONS
Model DR-2A Hot Dog Broiler
With Optional BH-1A Bun Holder
MERCHANDISERS
Models: DS-1A, DR-1A, BW-1A, MPC-1A, PC-1A, NC-1A, PDM
INTENDED FOR OTHER THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
UNIT MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.
Model Number Serial Number Date Purchased
WARNING:
vicinity of this or any other appliance. Keep the area free and clear of combustibles. (See ANZI
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Z83.14B,1991)
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.
This equipment has been engineered to provide you with year-round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.
For your safety do not store or use gasoline or other flammable vapors or liquids in the
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Phone: +1 Fax: +1 (307) 637-8071 Toll Free: +1 (800) 752-0863 Website: www.apwwyott.com E-mail: info@apwwyott.com
(307) 634-5801
P/N 457213-00 9/05
APW WYOTT
P.O. Box 1829
Cheyenne, WY 82003
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APW Wyott takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it is important that youread and follow the instructions in this manual carefully. Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instruction. If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Service Department APW/Wyott Foodservice Equipment Company, P.O. Box 1829, Cheyenne, WY 82003.
SAFETY PRECAUTIONS
Before installing and operating this equipment be sure everyone involved in its operation are fully trained and are aware of all precautions.Accidents and problems can result by a failure to follow fundamental rules and precautions.
The following words and symbols, found in this manual, alert you to hazards to the operator, service personnel or the equipment. The words are defined as follows:
DANGER:
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WARNING:
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seriousinjuryor death.
CAUTION:
moderateinjuryor product or propertydamage.
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NOTICE:
eventhoughnot dangerous.
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CAUTION:
positioned so the general public can use the equipment make sure that cautions, warnings, and
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operating instructions are clearly posted near each unit so that anyone using the equipment will useit correctly and notinjurethemselvesorharm the equipment.
WARNING:
propertydamage,injury or death.Read the Installation, Operating and MaintenanceInstructions thoroughlybeforeinstallingorservicingthis equipment.
WARNING:
strongly recommend having a competent professional install the equipment.Alicensed electrician should make the electrical connections and connect power to the unit. Local codes should always
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be used when connecting these units to electrical power. In the absence of local codes, use the latestversionof the NationalElectricalCode.
Thissymbolwarns of imminent hazard whichwillresultin serious injury or death.
This symbol refers to a potential hazard or unsafe practice, which could result in
Thissymbol refers toa potential hazard orunsafe practice, which mayresult in minoror
This symbol refers toinformationthat needs specialattentionor must befully understood
These models are designed, built, and sold for commercial use. If these models are
Improper installation, adjustment, alteration, service or maintenance can cause
Installper the spacing requirements listed in the installationsection of this manual. We
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WARNING:
vicinity of this or any other appliance. Keep the area free and clear of combustibles. (See ANZI
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Z83.14B,1991)
NOTICE:
Thesemaybe obtained from the gassupplier.
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WARNING:
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andfrequencylisted on the dataplate.Connectonlyto 1 or 3phaseas listed on thedataplate.
WARNING:
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powerplug,indicatingthat you are workingonthe circuit.
CAUTION:
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anymaintenanceor repair,contactAPW Wyott.
For your safety do not store or use gasoline or other flammable vapors or liquids in the
Instructions to be followed if anyone smells gas should be posted in a prominent place.
Checkthe data plate onthis unit before installation.Connecttheunitonly to thevoltage
Disconnect device from electrical power supply and place a Tag Out-Lockout on the
Maintenance & repair should be handled by a factory authorized agent. Before doing
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CONTENTS
Safety Precautions 2
General Information & Troubleshooting
DS-1A Mr. Frank Display Steamer 4
DR-1A Mr. Frank Display Broiler w/BW-1A Bun Warmer 4
MPC-1A Deluxe Popcorn Popper & PC-1A Deluxe Clearview Popcorn Popper 5
NC-1A Nacho Chip Cabinet 6
PDM Pretzel Display Merchandiser 6
Wiring Diagram 7
Parts List & Exploded View 8
Warranty
LOCATION OF DATA PLATE
The data plate for the warming shelf is located on the back of the unit.
IMMEDIATELYINSPECT FOR SHIPPING DAMAGE
All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with the delivering carrier. A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supply the necessary forms. B) Concealed damage or loss if not apparent until after equipment is uncrated, a request for inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contents and packaging material.
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Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instructions.
GENERAL INFORMATION & TROUBLESHOOTING
NOTICE:
the absence of local codes, with the national electrical code ANSI/NFPA70- latest edition.
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Canadian installation must comply with CSA-STANDARD C.22.2 Number 0 M1982 General Requirements-CanadianElectrical Code PartII,109-M1981-CommercialCookingAppliances.
NOTICE:
Fire ProtectionAssociation, Inc. states in its NFPA96 latest edition that local codes are Authority Having Jurisdiction when it comes to requirement for installation of equipment. Therefore,
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installationshouldcomplywithall local codes.
General Installation Instructions:
1. Always clean equipment thoroughly before first use. (See general cleaning instructions.)
2. Check rating label for your model designation and electrical rating.
3. Position equipment on level counter and plug into a grounded outlet so the plug is
The unit when installed, must be electrically groundedand complywith local codes, or in
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Local codes regarding installation vary greatly from one area to another. The National
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accessible. (See individual description for electrical loads.) On units bearing the CE marking, the appliance must be connected by an earthing cable to all other units in the complete installation and, hence, to an independent earth connection.
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General Operating Instructions:
1. All foodservice equipment should be operated by trained personnel.
2. Do not allow your customers to come in contact with any surface labeled “CAUTION HOT.”
3. Where applicable, never pour cold water into dry heated units.
4. Where applicable, do not cook, warm or hold food directly in liner pans (well pans). Always use steam table pans/insets, etc.
5. Never hold food below 150°F (66°C).
General Cleaning Instructions:
1. NEVER clean any electrical unit by immersing it in water. Unplug unit before surface cleaning.
2. Always clean equipment thoroughly before first use. Clean unit daily. Except where noted on charts, use warm, soapy water. Mild cleansers and PLASTIC scouring pads may be used to remove baked-on food and water scale.
3. Unplug all units before cleaning or servicing. All service should be performed by an APW authorized service agency.
4. Do not use chlorides or chloride-based products in this unit. Always clean equipment before first use. Clean unit daily. Use warm, soapy water. Rinse thoroughly to remove all residue. Chlorides, chloride-based products and improper cleaning may cause corrosion and pitting.
Failure to comply with these instructions may void unit warranty.
General Troubleshooting—Always ask and/or check:
1. Is the unit plugged in?
2. Check circuit breaker.
3. Is power switch on and pilot light glowing?
4. Check rating label.Are you operating unit on proper voltage?
5. If the supply cord is damaged, it should only be replaced by an identical supply cord.
If the above checks out and you still have problems, call an APW authorized service agency.
DS-1A—MR. FRANK DISPLAY STEAMER
Installation:
1. Follow general installation instructions on page 3.
2. The operator must slide basket in over support pins and support flange.
Operations:
1. Follow general operation instructions on page 4.
2. Pour 3 quarts of hot water, 120°-140°F (50°-60°C), into lower pan. Cap on drain pipe must be finger tight.
3. Place perforated hot dog tray into lower compartment. Load with up to 150 hot dogs.
4. Heat up time will depend on size and temperature of the hot dogs. Place bun basket into upper cabinet, slide drip shield on top of bun basket, load up to 60 buns. Buns may be stored in plastic bag for prolonged holding periods.
5. Turn on unit. Setinfinite control to “HI” position to begin steaming.
6. For holding, readjust control to “4” or “5” setting after 15 minutes (or when water steams).
7. Add water to unit if level is low.
Cleaning:
1. Follow general cleaning instructions on page 4.
2. Turn off unit and allow cabinet to cool.
3. Unscrew drain cap and drain water from cabinet.
4. Remove trays, baskets and support shelves from cabinet. Clean thoroughly
DR-1A—MR. FRANK DISPLAY BROILER WITH BW-1A BUN WARMER
Installation:
1. Follow general installation instructions on page 3. The broiler is labeled “Caution Hot.” Do not allow customers to come in contact with the hot surface.
2. Insert basket holder assembly into cabinet by placing shaft end into spring loaded fitting. Connect slotted coupling end over motor shaft by compressing spring loaded fitting.
3. Place individual baskets into support holes on hold assembly. Open side of basket should
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