APW Wyott BH-1A Service Manual

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INSTALLATION
AND
INSTRUCTIONS
Model DR-2A Hot Dog Broiler
With Optional BH-1A Bun Holder
MERCHANDISERS
Models: DS-1A, DR-1A, BW-1A, MPC-1A, PC-1A, NC-1A, PDM
INTENDED FOR OTHER THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
UNIT MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.
Model Number Serial Number Date Purchased
WARNING:
vicinity of this or any other appliance. Keep the area free and clear of combustibles. (See ANZI
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Z83.14B,1991)
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.
This equipment has been engineered to provide you with year-round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.
For your safety do not store or use gasoline or other flammable vapors or liquids in the
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Phone: +1 Fax: +1 (307) 637-8071 Toll Free: +1 (800) 752-0863 Website: www.apwwyott.com E-mail: info@apwwyott.com
(307) 634-5801
P/N 457213-00 9/05
APW WYOTT
P.O. Box 1829
Cheyenne, WY 82003
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APW Wyott takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it is important that youread and follow the instructions in this manual carefully. Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instruction. If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Service Department APW/Wyott Foodservice Equipment Company, P.O. Box 1829, Cheyenne, WY 82003.
SAFETY PRECAUTIONS
Before installing and operating this equipment be sure everyone involved in its operation are fully trained and are aware of all precautions.Accidents and problems can result by a failure to follow fundamental rules and precautions.
The following words and symbols, found in this manual, alert you to hazards to the operator, service personnel or the equipment. The words are defined as follows:
DANGER:
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WARNING:
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seriousinjuryor death.
CAUTION:
moderateinjuryor product or propertydamage.
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NOTICE:
eventhoughnot dangerous.
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CAUTION:
positioned so the general public can use the equipment make sure that cautions, warnings, and
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operating instructions are clearly posted near each unit so that anyone using the equipment will useit correctly and notinjurethemselvesorharm the equipment.
WARNING:
propertydamage,injury or death.Read the Installation, Operating and MaintenanceInstructions thoroughlybeforeinstallingorservicingthis equipment.
WARNING:
strongly recommend having a competent professional install the equipment.Alicensed electrician should make the electrical connections and connect power to the unit. Local codes should always
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be used when connecting these units to electrical power. In the absence of local codes, use the latestversionof the NationalElectricalCode.
Thissymbolwarns of imminent hazard whichwillresultin serious injury or death.
This symbol refers to a potential hazard or unsafe practice, which could result in
Thissymbol refers toa potential hazard orunsafe practice, which mayresult in minoror
This symbol refers toinformationthat needs specialattentionor must befully understood
These models are designed, built, and sold for commercial use. If these models are
Improper installation, adjustment, alteration, service or maintenance can cause
Installper the spacing requirements listed in the installationsection of this manual. We
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WARNING:
vicinity of this or any other appliance. Keep the area free and clear of combustibles. (See ANZI
!
Z83.14B,1991)
NOTICE:
Thesemaybe obtained from the gassupplier.
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WARNING:
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andfrequencylisted on the dataplate.Connectonlyto 1 or 3phaseas listed on thedataplate.
WARNING:
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powerplug,indicatingthat you are workingonthe circuit.
CAUTION:
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anymaintenanceor repair,contactAPW Wyott.
For your safety do not store or use gasoline or other flammable vapors or liquids in the
Instructions to be followed if anyone smells gas should be posted in a prominent place.
Checkthe data plate onthis unit before installation.Connecttheunitonly to thevoltage
Disconnect device from electrical power supply and place a Tag Out-Lockout on the
Maintenance & repair should be handled by a factory authorized agent. Before doing
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CONTENTS
Safety Precautions 2
General Information & Troubleshooting
DS-1A Mr. Frank Display Steamer 4
DR-1A Mr. Frank Display Broiler w/BW-1A Bun Warmer 4
MPC-1A Deluxe Popcorn Popper & PC-1A Deluxe Clearview Popcorn Popper 5
NC-1A Nacho Chip Cabinet 6
PDM Pretzel Display Merchandiser 6
Wiring Diagram 7
Parts List & Exploded View 8
Warranty
LOCATION OF DATA PLATE
The data plate for the warming shelf is located on the back of the unit.
IMMEDIATELYINSPECT FOR SHIPPING DAMAGE
All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with the delivering carrier. A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supply the necessary forms. B) Concealed damage or loss if not apparent until after equipment is uncrated, a request for inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contents and packaging material.
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Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instructions.
GENERAL INFORMATION & TROUBLESHOOTING
NOTICE:
the absence of local codes, with the national electrical code ANSI/NFPA70- latest edition.
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Canadian installation must comply with CSA-STANDARD C.22.2 Number 0 M1982 General Requirements-CanadianElectrical Code PartII,109-M1981-CommercialCookingAppliances.
NOTICE:
Fire ProtectionAssociation, Inc. states in its NFPA96 latest edition that local codes are Authority Having Jurisdiction when it comes to requirement for installation of equipment. Therefore,
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installationshouldcomplywithall local codes.
General Installation Instructions:
1. Always clean equipment thoroughly before first use. (See general cleaning instructions.)
2. Check rating label for your model designation and electrical rating.
3. Position equipment on level counter and plug into a grounded outlet so the plug is
The unit when installed, must be electrically groundedand complywith local codes, or in
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Local codes regarding installation vary greatly from one area to another. The National
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accessible. (See individual description for electrical loads.) On units bearing the CE marking, the appliance must be connected by an earthing cable to all other units in the complete installation and, hence, to an independent earth connection.
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General Operating Instructions:
1. All foodservice equipment should be operated by trained personnel.
2. Do not allow your customers to come in contact with any surface labeled “CAUTION HOT.”
3. Where applicable, never pour cold water into dry heated units.
4. Where applicable, do not cook, warm or hold food directly in liner pans (well pans). Always use steam table pans/insets, etc.
5. Never hold food below 150°F (66°C).
General Cleaning Instructions:
1. NEVER clean any electrical unit by immersing it in water. Unplug unit before surface cleaning.
2. Always clean equipment thoroughly before first use. Clean unit daily. Except where noted on charts, use warm, soapy water. Mild cleansers and PLASTIC scouring pads may be used to remove baked-on food and water scale.
3. Unplug all units before cleaning or servicing. All service should be performed by an APW authorized service agency.
4. Do not use chlorides or chloride-based products in this unit. Always clean equipment before first use. Clean unit daily. Use warm, soapy water. Rinse thoroughly to remove all residue. Chlorides, chloride-based products and improper cleaning may cause corrosion and pitting.
Failure to comply with these instructions may void unit warranty.
General Troubleshooting—Always ask and/or check:
1. Is the unit plugged in?
2. Check circuit breaker.
3. Is power switch on and pilot light glowing?
4. Check rating label.Are you operating unit on proper voltage?
5. If the supply cord is damaged, it should only be replaced by an identical supply cord.
If the above checks out and you still have problems, call an APW authorized service agency.
DS-1A—MR. FRANK DISPLAY STEAMER
Installation:
1. Follow general installation instructions on page 3.
2. The operator must slide basket in over support pins and support flange.
Operations:
1. Follow general operation instructions on page 4.
2. Pour 3 quarts of hot water, 120°-140°F (50°-60°C), into lower pan. Cap on drain pipe must be finger tight.
3. Place perforated hot dog tray into lower compartment. Load with up to 150 hot dogs.
4. Heat up time will depend on size and temperature of the hot dogs. Place bun basket into upper cabinet, slide drip shield on top of bun basket, load up to 60 buns. Buns may be stored in plastic bag for prolonged holding periods.
5. Turn on unit. Setinfinite control to “HI” position to begin steaming.
6. For holding, readjust control to “4” or “5” setting after 15 minutes (or when water steams).
7. Add water to unit if level is low.
Cleaning:
1. Follow general cleaning instructions on page 4.
2. Turn off unit and allow cabinet to cool.
3. Unscrew drain cap and drain water from cabinet.
4. Remove trays, baskets and support shelves from cabinet. Clean thoroughly
DR-1A—MR. FRANK DISPLAY BROILER WITH BW-1A BUN WARMER
Installation:
1. Follow general installation instructions on page 3. The broiler is labeled “Caution Hot.” Do not allow customers to come in contact with the hot surface.
2. Insert basket holder assembly into cabinet by placing shaft end into spring loaded fitting. Connect slotted coupling end over motor shaft by compressing spring loaded fitting.
3. Place individual baskets into support holes on hold assembly. Open side of basket should
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always face operator.
4. Slide drip pan into cabinet under the basket assembly.
5. If optional bun warmer is used, place warmer into opening on top of broiler.
Operations:
1. Follow general operating instructions on page 4.
2. Switch on unit. Set infinite control to “HI” position to begin broiling.
3. Load each basket with up to 4 hot dogs. Use “Load/Unload” push button.
4. Heat up time will depend on the size and temperature of the hot dogs when loaded into the baskets.
5. For holding, readjust control to “5” or “6” setting after 15 minutes. If control is left on “HI,” hot dogs will blister. To display hot dogs for several hours without shriveling or flavor loss, Do Not Pierce Casings.
6. If optional bun warmer is used, pour 1 quart of hot water, 120°-140°F (50°-60°C), into pan. Load up to 36 buns. Attach drip shield. Buns may be stored in plastic bag for prolonged holding periods.
7. Use LOAD/UNLOAD push button to remove hot dogs from unit.
8. Add water as necessary to maintain moist buns.
Daily Cleaining:
1. Follow general cleaning instructions on page 4 .
MPC-1A—DELUXE POPCORN POPPER
PC-1A—DELUXE CLEARVIEW POPCORN POPPER
Installation:
1. Follow general installation instructions on page 3.
2. Install heat lamp in lamp holder at top rear of cabinet.
3. Slide drawer into slot at base of cabinet.
4. Install kettle by inserting locking hinge pin through holes in support bracket and kettle.
5. Insert kettle plug into ceiling mounted receptacle. Twist plug to lock.
6. Install kettle hinged covers by inserting tabs into support bracket slots.
7. Install acrylic doors.
Operations:
1. Follow general operating instructions on page 4.
For 6-8 oz. (170-230 gm) Popper Only:
2. Raise kettle to support bracket and latch by turning handle clockwise..
3. Turn on POWER/DISPLAY and KETTLE STIRRER switches to preheat kettle for 8 minutes.
4. Raise hinged kettle cover with lifting knob and add 1/4-1/3 cup (.06-.08 liter) popcorn oil, 3/4
5. Leave KETTLE/STIRRER switch on until popping is completed. Unlatch kettle. Gradually
6. Additional batches of popcorn can be popped immediately.
7. Always turn off KETTLE/SITRRER switch when not popping corn.
8. Do not leave popper unattended when in use.
For 10 oz. (284 gm) Popper Only
2. Raise kettle to support bracket and latch by turning handle clockwise.
3. Turn on POWER/DISPLAY and KETTLE switches. Preheat kettle for 10 minutes.
4. Raise hinged kettle cover with lifting knob and add 1/3 cup (.08 liter) popcorn oil, 1 1/3 cup or
5. Turn on STIRRER switch until popping is complete. Unlatch kettle. Gradually lower kettle to
6. Additional batches of popcorn can be popped immediately.
7. Always turn off KETTLE and STIRRER switches when not popping corn.
8. Do not leave popper unattended when in use.
to 1 cup or 6 oz. (.08 to .24 liter or 170 grams) popcorn and desired salt. Close cover. Avoid spilling oil on exterior of kettle.
lower kettle to dump all popcorn. Do not allow kettle to drop abruptly .
CAUTION: “CAUTION HOT.”
CAUTION:
10 oz (.32 liter or 284 gram) popcorn, and desired amount of salt. Close cover. Avoid spilling oil on exterior of kettle.
dump all pop-corn. Do not allow kettle to drop abruptly.
CAUTION: “CAUTION HOT.”
CAUTION:
Kettle is marked Do not touch kettle, use insulated handle.
Kettle is marked Do not touch kettle, use insulated handle.
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Suggestions:
1. Keep access doors open when popping to reduce cabinet moisture.
2. Use POWER/DISPLAY switch to warm and display popped corn.
Cleaning/Daily Cleaning:
1. Follow general cleaning instructions on page 4.
2. To prevent build-up of excess oil and salt, clean daily when kettle is still warm.
CAUTION:
immerse kettle in water.
3. Pull spring clip to remove stirrer from drive shaft. Align hole in stirrer and drive shaft to reinstall clip.
4. Lift off kettle cover. A mild abrasive cleaner and PLASTIC scouring pad may be used to remove oil build-up on any of the kettle parts.
5. Remove all un-popped corn from drawer and wipe out entire cabinet. Clean cabinet and doors with mild soap and water, dry with soft towel.
Installation:
1. Follow general installation instructions on page 3.
2. Insert deflector into slot oninside of cabinet.
Operations:
1. Follow general operating instructions on page 4 .
2. Switch on unit
3. Load from top with up to 12 pounds (5.5 kg) of chips. Maintain level below indicating label.
4. To maintain product freshness, do not turn off unit until cabinet is empty.
Allow sufficient cool down time before removing kettle for cleaning. Do NOT
NC-1A—NACHO CHIP CABINET
Cleaning:
1. Follow general cleaning instructions on page 4.
Installation:
1. Unpack unit and remove protective material from display rack and reflector lamps.
2. Follow general installation instructions on page 3.
Operations:
1. Follow general operating instructions on page 4.
2. Place preheated food product on display rack.
3. To turn on reflector lamps and rotate display rack, presspower switch to “ON” position.
Cleaning:
1. Follow general cleaning instructions on page 4.
PDM—PRETZEL DISPLAY MERCHANDISER
(120 volt outlet - 1.75 amp load) (230 volt - 0.8amp load)
Note:
then swing lower end of shaft towards the front of unit.
to remove display rack for cleaning, grip center shaft and lift up as far as it will move
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LAMPS
WIRING DIAGRAM DR-1A, DR-2A
240V
SINGLE
PHASE
HEATING ELEMENT
LAMPS
INDICATOR
LIGHT
GEAR
MOTOR
TERMINAL BLOCK
P
L1
L2
INFINITE
H1
H2
CONTROL
LOAD/UNLOAD
SWITCH
ON/OFF
SWITCH
240V
SINGLE
PHASE
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P.O. Box 1829
Cheyenne, WY 82003
DR-1A, DR-2A, BH-1A
R
Display Hot Dog Broiler
HOT DOG ROASTER DR-1A & DR-2A
Phone: Fax: Toll Free: Website: E-mail:
+1 (307) 634-5801 +1 (307) 637-8071 +1 (800) 752-0863 www.apwwyott.com info@apwwyott.com
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.e
44685200
44685400
44680200
44680100
8967200
44686600
44687000
1506000
2002300
2000300
44687800
44683100
1505800
1196100
Description
Wrapper Assembly
Control Housing
Large Glass
Small Glass
1/2 Inch Hole Bushing
Top Cover
Reflector Assembly
Lamp Holder,
Nipple, Lamp Holder
Nut, Lamp Holder
Heating Element 120V
Heating Element 240V
Lamp Bulb
Wire Nut
Item
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Part No.e
44683800
83006-00
48914500
48521000
1301608
1301602
45582500
48940600
44687500
45653000
44689500
44689100
44685000
44685600
Description
Conveyor Motor 240V
Motor Drive Roll Pin
Terminal Block
Conveyor Idler Bearing
Infinite Control 120V
Infinite Control 240V
Knob, lnfinite Control
On-Off Switch
Load Push Switch
Indicator Light
Inspection Panel
Conveyor Carousel
Basket (each)
Drip Pan
15
16
17
18
Item
36
37
38
39
40
41
42
47255900
1547000
8968900
48609300
Part No.e
44688100
44688500
47253300
44689000
44680300
8705000
44674900
Cord 120V
Cord 240V
Strain Relief Bushing
Conveyor Motor 120V
BUN HOLDER BH-1A
Description
Wrapper & Top Assembly
Door Assembly
Handle, Door
Bun Basket
Drip Shield
Magnet Door
Magnet Plate, Door
33
34
35
36
Item
44687400
44681200
45576800
21766800
Part No.e
Top Hole Cover
Bottom Cover
Foot (each)
Marketing Label
Description
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P.O. Box 1829
Cheyenne, WY 82003
DR-1A, DR-2A, BH-1A
R
Display Hot Dog Broiler
Phone: Fax: Toll Free: Website: E-mail:
+1 (307) 634-5801 +1 (307) 637-8071 +1 (800) 752-0863 www.apwwyott.com info@apwwyott.com
BUN HOLDER BH-1A
40
36
42
37
41
38
39
HOT DOG ROASTER DR-1A
33
6
12
11
30
7
10
9
8
13
31
Page 3 of 4
5
14
3
19
24
18
23
2
28
25
29
21
17
16
15
Note: When ordering,ALWAYSspecify Part #, Model #, Serial #, Voltage & Phase.
27
26
35
22
1
32
34
P/N 467111-00 Rev. 6/05
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NOTES:
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APW WYOTT EQUIPMENT LIMITED WARRANTY
APW Wyott Foodservice Equipment Company warrants it's equipment against defects in materials and workmanship, subject to the following conditions:
This warranty applies to the original owner only and is not assignable. Should any product fail to function in its intended manner under normal use within the limits defined in this warranty,at the option of
APW Wyott such product will be repaired or replaced by APW Wyott or its Authorized Service Agency.APW Wyott will only be responsible for charges incurred or service performed by its Authorized Service Agencies. The use of other than APW Wyott Authorized Service Agencies will void this warranty and APW Wyott will not be responsible for such work or any charges associated with same.TheclosestAPWWyottAuthorized ServiceAgentmustbeused.
This warranty covers products shipped into the 48 contiguous United States, Hawaii, metropolitan areas of Alaska and Canada. There will benolaborcoverage for equipment located on any island not connected by roadway to the mainland.
Warranty coverage on products used outside the 48 contiguous United States, Hawaii, and metropolitan areas of Alaska and Canada may vary. Contact the international APWWyott distributor,dealer, or service agency for details.
TimePeriod
One year for parts and one year for labor, effective from the date of purchase by the original owner.The Authorized Service Agency may, at their option, require proof of purchase. Parts replaced under this warranty are warranted for the un-expired portion of the original product warranty only.
Exceptions
Inallcases,partscovered by extended warranty will be shipped FOB the factory after the first year.
Portable Carry In Products
Equipment weighing over 70 pounds or permanently installed will be serviced on-site as per the terms of this warranty. Equipment weighing 70 pounds or under, and which is not permanently installed, i.e. with cord and plug, is considered portable and is subject to the following warranty handling limitations. If portable equipment fails to operate in its intended manner on the first day of connection, or use, atAPWWyott's option or itsAuthorizedServiceAgency, it will be serviced on site or replaced.
From day two through the conclusion of this warranty period, portable units must be taken to or sent prepaid to the APW Wyott Authorized ServiceAgency forin-warranty repairs. No mileage or travel charges are allowed on portable units after the first day of use. If the customer wants on-site service, they may receive same by paying the travel and mileage charges. Exceptions to this rule: (1) countertop warmers and cookers,which are covered under the Enhanced Warranty Program, and (2) toasters or rollergrills which have instoreservice.
Exclusions
The following conditions are not covered by warranty:
If the equipment has been changed, altered, modified or repaired by other than an Authorized Service Agency during or after the warranty period, then the manufacturer shall not be liable for any damages to any person or to any property,whichmay result from the use oftheequipment thereafter.
This warranty does not cover services performed at overtime or premium labor rates. Should service be required at times which normally involve overtime or premium labor rates,theownershallbechargedforthedifferencebetween normal service rates and such premium rates.APWWyott does not assume any liability for extended delays in replacing or repairing anyitemsbeyonditscontrol.
Inallcases,theuseofotherthanAPWWyottAuthorized OEM Replacement Partswill void this warranty. This equipment is intended for commercial use only.Warrantyis void if equipment is installed in other than commercial application.
WaterQuality Requirements
Water supply intended for a unit that has in excess of 3.0 grains of hardness per gallon (GPG) must be treated or softened before being used. Water containing over 3.0 GPG will decrease the efficiency and reduce the operation life of the unit.
Note: Product failure caused by liming or sediment buildup is not covered under warranty. THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES AND CONSTITUTES THE ENTIRE LIABILITY OFAPW WYOTT. IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE TERMS STATED HEREIN.
*Gas/Electric Cookline:
component parts, except switches and thermostats. (2additionalyearsonpartsonly.No labor on second or third year.)
*BroilerBriquettes, *Heat Strips: *GlassWindows, Doors, Seals,Rubber Seals, Light Bulbs:
*Equipment failure relating to improper installation, improper utility connection or supply and problems due to ventilation. *Equipment that has not been properly maintained, calibration of controls, adjustments, damage from improper cleaning and water damage to controls. *Equipment that has not been used in an appropriate manner, or has been subject to misuse or misapplication, neglect, abuse, accident, alteration, negligence, damage duringtransit,delivery orinstallation, fire, flood, riot or act ofgod. *Equipment that has the model number or serial number removed or altered.
Models FD, FDL, FDD, FDDL. Two(2) YearWarranty on element only. No labor second year.
Models GCB, GCRB, GF, GGM, GGT, CHP-H, EF, EG, EHP. Three (3) Year Warranty on all
RockGrates, Cooking Grates, Burner Shields,Fireboxes:
90Day Material Only. No Labor.
90Day Material Only.No Labor.
9/05
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R
Phone: +1
(307) 634-5801 Fax: +1 (307) 637-8071 Toll Free: +1 (800) 752-0863 Website: www.apwwyott.com E-mail: info@apwwyott.com
APW WYOTT
P.O. Box 1829
Cheyenne, WY 82003
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