Appleton Viamaster LED Series Emergency Battery Backup Luminaires, 650506000 Instruction Sheet

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650506-000 INSTRUCTION SHEET

Installation Instructions Appleton™ Viamaster™ LED Luminaire Fittings with Emergency Light For NEC and CEC Governed Locations

IMPORTANT SAFEGUARDS

When using electrical equipment, basic safety precautions should always be followed, including the following:

READ AND FOLLOW ALL SAFETY INSTRUCTIONS

Product Safety

Signal Words Deﬁned

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous

situation which, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE is used to address practices not related to physical injury.

Safety Instructions for Complete Luminaire

WARNING:

• Before installation, ensure that the unit complies with the hazardous area classication. Refer to luminaire nameplate, located on exterior of housing body, for suitability in specic hazardous locations.

• Do not open or remove luminaire when AC supply is on.

• Do not use luminaire on ungrounded systems. Failure to ground this luminaire can result in an electric shock, which may be fatal.

• Disconnect the luminaire from the supply circuit before opening to reduce the risk of ignition in hazardous atmospheres. Keep tightly closed when in operation.

• Do not let power supply cords touch hot surfaces.

• Do not mount near gas or electric heaters.

• De-energize the unit ve (5) minutes before opening.

CAUTION:

• Do not look directly at the LEDs when energized.

• Lens cleaning instructions: Wipe/clean from the outside only with a moist cloth. (Beware of electrostatic charges.)

• When installing in a hazardous location, it is necessary that the reector, lens, and all certied conduit plugs be in place and tightened securely to the housing.

• Do not attempt to service the battery. The unit uses a sealed, NiMH battery which requires no maintenance. For replacement, contact the factory.

NOTICE:

• Do not touch the LEDs; touching could leave oily deposits, causing hot spots and potential premature failure.

• The LED lens should be cleaned periodically from the outside only with a moist cloth to maintain lighting efciency.

• The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.

• This luminaire is designed for and should be installed with hazardous locations wiring method required in accordance with the National Electrical Code®/Canadian Electrical Code and all applicable local codes.

• This product must be installed in accordance with the applicable installation code by a person familiar with the construction and operation of the product and hazards involved.

• Equipment should be mounted in locations and at heights where it will not readily be subjected to tampering by unauthorized personnel.

• Do not use this equipment for anything other than its intended use.

• A safety switch is provided in the enclosure which will disconnect the battery from the rest of the circuit to ensure safety while servicing.

SAVE THESE INSTRUCTIONS

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Applications/Intended Use

• For wet locations apply a corrosion-inhibiting grease, such as petroleum or soap-thickened mineral oils, in 3 lines, spaced approximately 120 degrees apart, perpendicular to the threads. Tighten all unused close-up plugs.

• Areas where ammable gases and vapors are present under conditions dened by the ratings below.

• Areas of low clearance, low ceiling heights, or where luminaire weights must be minimized.

• Non-hazardous locations where severe weather conditions, excessive moisture, dirt, dust, corrosive atmospheres, and high ambient temperatures are encountered.

• Where exible cord is used, it should be approved for extra hard, wet location usage and shall have a separate ground conductor.

Agency Ratings j

• Class I, Division 2, Groups A, B, C, D • Class I, Zone 2, Group II C

• Class II, Division 2, Groups F, G • Class III

• Type 3R, 4 & 4X • -20° C to +55° C (select luminaires)

• IP66/IP67

NOTES:

j Refer product nameplate, located on the housing body, for details.

Dimensions/Details

LUMINAIRE HOUSING (LLEDA12LU2H, LLEDA15LU2H, LLEDA17LU2H)

LUMINAIRE DIMENSIONS – LLEDA12 AND LLEDA15

LUMINAIRE DIMENSIONS – LLEDA17

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LUMINAIRE INTERNAL LAYOUT – LLEDA12 EMERGENCY PICTURED WITH OPTIONAL FUSE

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LUMINAIRE INTERNAL LAYOUT – LLEDA15 EMERGENCY PICTURED WITH OPTIONAL FUSE

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LUMINAIRE INTERNAL LAYOUT – LLEDA17 EMERGENCY PICTURED WITH OPTIONAL FUSE

Optic Installation

LENSES (LLEDCPL, LLEDDPL)

1. Before installation: (Beware of electrostatic charges)

a. Ensure that the sealing surface on the reector is clean and no dirt or foreign particles are present.

b. Ensure that the lens is free from dirt or any other foreign particles.

c. Use only a moist cloth to clean lens if necessary.

2. Align the holes of the lens with the reector and use M4 screws to secure in place. Screws require a torque of

0.75 Nm (6.64 lbf-in.)

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LENS SCREW TIGHTENING PATTERN

Mounting Instructions (Note: Maximum mounting height: 12 feet.)

1. Make sure power is disconnected before installing the luminaire.

2. Determine appropriate mounting distance between mounting holes on top of luminaire housing for your application. Note that

distance can be 15.75 in. [400 mm] or 20.87 in. [530 mm].

3. Use 5/16 in. (M8) bolts (not supplied) appropriate for the structural support member.

4. Secure luminaire to structural support member having through holes (such as a unistrut or grated walkway) that can handle the

weight of the luminaire in accordance with local building code and all other code applications.

5. Tighten 5/16 in. (M8) bolts to secure the luminaire in place.

Mounting Brackets (Optional Accessories)

FIXED 45° WALL MOUNT (FVWFM)

1. Make sure power is disconnected before installing the luminaire.

2. Determine appropriate mounting distance between brackets for your application. Note that distance between brackets can vary

based on the lumen output/size of the luminaire.

a. LLEDA12 and LLEDA15: 15.75 in. [400 mm] or 27.56 in. [700 mm]

b. LLEDA17: 27.56 in. [700 mm] or 34.25 in. [870 mm]

3. Mark and drill holes for mounting brackets. Use 5/16 in. (M8) bolts and anchors (not supplied) appropriate for the

mounting surface.

4. Attach two (2) supplied 45° wall mounting brackets to desired M8 - 1.25 x 13 mm threaded mounting holes on back of luminaire

housing using supplied hardware.

5. Secure luminaire with mounting brackets installed directly to the wall or any structural support member that can handle the weight

of the luminaire in accordance with local building code and all other code applications.

6. Tighten wall mount screws to secure the luminaire in place.

MOUNTING OPTIONS – FVWFM

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FIXED BRACKETS FOR SURFACE INSTALLATION (FEFBS, FEFBZ)

1. Make sure power is disconnected before installing the luminaire.

2. Determine appropriate mounting distance between brackets for your application. Note that distance between brackets can vary

based on the lumen output/size of the luminaire.

a. LLEDA12 and LLEDA15: 15.75 in. [400 mm] or 27.56 in. [700 mm]

b. LLEDA17: 27.56 in. [700 mm] or 34.25 in. [870 mm]

3. Mark and drill holes for mounting brackets. Use 5/16 in. (M8) bolts and anchors (not supplied) appropriate for the

mounting surface.

4. Mount two (2) brackets using supplied hardware perpendicular to one another on the ceiling or any structural support member

that can handle the weight of the luminaire in accordance with local building code and all other code applications.

5. Slide luminaire into bracket “A” and swing luminaire into bracket “B”. Tighten screws to secure luminaire in place.

MOUNTING OPTIONS – FEFBS AND FEFBZ

SURFACE MOUNTING (FESBA, FESBS)

1. Make sure power is disconnected before installing the luminaire.

2. Determine appropriate mounting distance between brackets for your application. Note that distance between brackets can vary

based on the lumen output/ size of the luminaire.

a. LLEDA12 and LLEDA15: 15.75 in. [400 mm] or 27.56 in. [700 mm]

b. LLEDA17: 27.56 in. [700 mm] or 34.25 in. [870 mm]

3. Mark and drill holes for mounting brackets. Use 5/16 in. (M8) bolts and anchors (not supplied) appropriate for the

mounting surface.

4. Attach two (2) surface mounting brackets using supplied hardware to desired M8 - 1.25 x 13 mm threaded mounting holes on

back of the luminaire housing.

5. Mount the luminaire with surface brackets installed directly to the ceiling or any structural support member that can handle the

weight of the luminaire in accordance with local building code an all other code applications.

MOUNTING OPTIONS – FESBA AND FESBS

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SURFACE MOUNTING (FVSM)

1. Make sure power is disconnected before installing the luminaire.

2. Determine appropriate mounting distance between brackets for your application. Note that distance between brackets can vary

based on the lumen output/ size of the luminaire.

a. LLEDA12 and LLEDA15: 15.75 in. [400 mm] or 27.56 in. [700 mm]

b. LLEDA17: 27.56 in. [700 mm] or 34.25 in. [870 mm]

3. Mark and drill holes for mounting brackets. Use 5/16 in. (M8) bolts and anchors (not supplied) appropriate for the

mounting surface.

4. Attach two (2) surface mounting brackets using supplied hardware to desired M8 - 1.25 x 13 mm threaded mounting holes on

back of the luminaire housing.

5. Mount the luminaire with surface mounting brackets installed, directly to the ceiling or any structural support member that can

handle the weight of the luminaire in accordance with local building code and all other code applications.

MOUNTING OPTIONS – FVSM

ADJUSTABLE HINGED BRACKETS (FEHBA, FEHBS)

1. Make sure power is disconnected before installing the luminaire.

2. Determine appropriate mounting distance between brackets for your application. Note that distance between brackets can vary

based on the lumen output/ size of the luminaire.

a. LLEDA12 and LLEDA15: 15.75 in. [400 mm] or 27.56 in. [700 mm]

b. LLEDA17: 27.56 in. [700 mm] or 34.25 in. [870 mm]

3. Mark and drill holes for mounting brackets.

4. Secure hinged bracket part “B” with 5/16 in. (M8) bolts and anchors (not supplied) appropriate for the mounting surface directly

to ceiling or any structural support member that can handle the weight of luminaire in accordance with local building code and all other code applications. Note that the brackets should be facing the same direction. See picture below for illustration.

5. Locate hinged bracket part “A” and secure to the desired M8 - 1.25 x 13 mm threaded mounting holes in top of housing using

3/4 in. bolts supplied. Note that the brackets should be facing the same direction. See picture below for illustration.

6. Raise luminaire to surface mounted “B” brackets and assemble to “A” brackets on luminaire using supplied hardware as noted in

exploded view below.

7. Determine exact aim of luminaire and fully tighten bracket bolts.

MOUNTING OPTIONS – FEHBA AND FEHBS

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M8 RING BOLTS/CHAIN MOUNT (FERBM8Z)

1. Make sure power is disconnected before installing the luminaire.

2. Thread two (2) eye bolts (supplied) into the desired M8 - 1.25 x 13 mm threaded mounting holes on back of luminaire housing.

Tighten against back of luminaire housing.

3. Attach chain (not supplied) to eye bolts.

4. Attach chain directly to ceiling or any structural support member that can handle the weight of luminaire in accordance with local

building code and all other code applications.

MOUNTING OPTIONS – FERBM8Z

HALF CLAMP BRACKETS FOR POLE MOUNTING (FEHC49Z, FEHC49S, FEHC60Z, FEHC60S)

1. Make sure power is disconnected before installing the luminaire.

2. Determine appropriate mounting distance between brackets for your application. Note that distance between half clamp brackets

can vary based on the lumen output/ size of the luminaire.

a. LLEDA12 and LLEDA15: 15.75 in. [400 mm] or 27.56 in. [700 mm]

b. LLEDA17: 27.56 in. [700 mm] or 34.25 in. [870 mm]

3. Place the support collar bracket on the luminaire housing at the desired mounting distance, and secure the brackets with a

washer and a M8 screw by applying a torque of 6 Nm (MAX). NOTE: (2) two quantities of each support collar bracket and “U” shaped tube/clamp are supplied along with hardware.

4. Place the “U” shaped tube/ clamp on the pole/pipe.

5. Align the support collar bracket holes with the “U” shaped tube/clamp and secure together using split ring washers and

hexagonal nuts.

6. Tighten nuts until the luminaire is rmly secured to the pole/pipe.

MOUNTING OPTIONS – FEHC49Z, FEHC49S, FEHC60Z AND FEHC60S

SAFETY CABLE INSTALLATION (LLEDSC)

See Appleton instruction sheet 650484-000 (supplied with accessory) for installation instructions.

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Wiring

WARNING: The luminaire must be grounded as required by the National Electrical Code (Paragraph 410.44 and Article 250)

or Canada Electric Code (Rule 30-110 and Section 10). Verify that ground continuity has been established by using an Ohm meter or other suitable testing equipment before energizing the luminaire. Failure to properly ground the luminaire will create an electric shock hazard, which can cause serious injury or death.

Wiring the Viamaster LED Emergency Luminaire

1. Make sure power is disconnected before wiring the luminaire.

2. Open the luminaire by loosening all the captive reector screws.

a. LLEDA12 and LLEDA15: Eight (8) captive screws

b. LLEDA17: Ten (10) captive screws

3. Feed the proper temperature supply conductors into the wiring compartment. Note: The luminaire has 3/4 in. NPT threaded

entries to accommodate installation in accordance with the NEC or CEC. See product nameplate for supply wire requirements.

4. Strip the individual conductors 0.35 in. [9 mm] to bare wire and insert into the proper terminal block connections. The connection

points are identied by a label near the terminal block as: “gL” = Line, “g N” = Neutral, and “g PE” = Protective Earth and “g L’ ” = Line to battery. Tighten the terminal block screws down onto the wire. Terminal block screws require between

5.31 – 7.1 lbf-in. [0.6 Nm – 0.8 Nm] torque to maintain proper electrical connection.

a. Switching not allowed on line to battery (g L’).

b. The battery will be fully charged within 24 hours (maximum). Emergency lamps may or may not light at this time, depending

on the battery charge.

5. Check all connections for continuity and ground integrity.

6. Assemble the fuse which is provided in the poly bag (inside the luminaire) on fuseholder at “F2” location. The fuses (F1, F2) are

rated for 600Vac/150Vdc and 3A. This is a Dual-Element Time Delay Class CC Fuse. (Example: Manufacture: Bussman, LP-CC-3.) Note: In case of replacement, kindly use a UL Listed fuse which has same type and rating.

7. Close the luminaire housing and tighten the captive screws. The screws require 22.13 lbf-in. [2.5 Nm] torque to maintain a

proper seal.

8. Close all unused conduit entries. Install supplied conduit plug engaging at least three (3) full threads with corrosion-inhibiting

grease, such as petroleum or soap-thickened mineral oils, in 3 lines, spaced approximately 120 degrees apart perpendicular to the threads on the conduit plugs.

9. Apply AC to the unit. The pilot light should begin to ash.

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LLEDA12 WITH PASS THROUGH (FUSING)

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PE L

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LLEDA15 WITH PASS THROUGH (FUSING)

PE L

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LLEDA17 WITH PASS THROUGH (FUSING)

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Automatic Testing System

Functional Testing

• Functional test starts within 24 to 45 hours after the initial power up of the module.

• Automatic self-diagnostic test occurs every 14 days after the aforementioned functional test and lasts for 5 minutes.

• At the completion of the test the LED indicator will display the status of the emergency luminaire when AC is present. See “Status Indicator Code Table” below for more information.

Full Duration Testing

• Starts within 14–35 days after the initial power up of the module.

• Occurs every 364 days after the initial aforementioned test and lasts for the full duration of the rated emergency period.

• At the completion of the test the LED indicator will display the status of the emergency luminaire when AC is present. See “Status Indicator Code Table” below for more information.

Status Indicator Code Table

LED Color Status Description Status Deﬁnition

Green 1 second ON: 1 second OFF Charging okay. Battery not fully charged.

No fault detected. Testing okay.

Green 0.25 second ON: 0.25 second OFF Functional / Duration test on-going.

Green Steady ON Charging okay. Battery fully charged. No

fault detected. Testing okay.

Red 1 second ON: 1 second OFF Installation issue. Battery is reverse, not

connected or shorted. Functional test failure, full duration test failure.

Indicator OFF, LED Array ON No AC detected, Emergency mode ON.

Maintenance/Troubleshooting

Although no routine maintenance is required to keep the emergency module functional, it should be checked periodically to ensure it is working properly. Visually inspect the LED indicator lights monthly. If a fault is detected, proceed with the following steps:

1. Make sure power is disconnected before servicing the luminaire.

2. Open luminaire by loosening all the captive reector screws.

a. LLEDA12 and LLEDA15: Eight (8) captive screws b. LLEDA17: Ten (10) captive screws

3. Verify that all leads going into the “Field Wiring Terminal - Input” are not loose. For reference, see images below.

4. Reset the luminaire.

a. Disconnect the “Battery Pack Quick Connect.” For reference, see images below. b. Wait ve (5) seconds. c. Reconnect the “Battery Pack Quick Connect.” For reference, see images below.

5. Close luminaire by tightening all the captive reector screws.

a. LLEDA12 and LLEDA15: Eight (8) captive screws b. LLEDA17: Ten (10) captive screws

6. Apply AC to the unit.

7. Pilot light should begin to ash green.

8. Consult factory if a fault condition (ashing red) is still present.

HINGE THIS SIDE

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Viamaster LED Luminaire with Emergency Light Family Tree j

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Except as expressly provided by Appleton Grp, LLC (Appleton), Appleton products are intended for ultimate purchase by industrial users and for operation by persons trained and experienced in the use and maintenance of this equipment

and not for consumers or consumer use. Appleton warranties DO NOT extend to, and no reseller is authorized to extend Appleton’s warranties to any consumer.

While every precaution has been taken to ensure accuracy and completeness in this manual, Appleton Grp, LLC. assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or

omissions. Specications are subject to change without notice. The Appleton and Emerson logos are registered in the U.S. Patent and Trademark Ofce. All other product or service names are the property of their registered owners.

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