Appleton Rigmaster LED Series Luminaires, Class I, Division 2, 650609-000 Instruction Sheet

650609-000 INSTRUCTION SHEET

Installation Instructions for the Appleton™ Rigmaster™ LED Luminaire

FOR PROPER AND SAFE INSTALLATION OF THIS PRODUCT, PLEASE READ THE FOLLOWING INSTRUCTIONS.

Product Safety

Signal Words Defined

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation

which, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury. NOTICE is used to address practices not related to physical injury.

Safety Instructions for Luminaire

WARNING:

• Before installation, ensure that the unit complies with the hazardous area classication. Refer to luminaire nameplate, located on
exterior of housing body, for suitability in specic hazardous locations.

• Do not open or remove luminaire when supply is ON.

• Do not use luminaire on ungrounded systems. Failure to ground this luminaire can result in an electric shock, which may be fatal.

• Disconnect the luminaire from the supply circuit before opening to reduce the risk of ignition in hazardous atmospheres. Keep
tightly closed when in operation.

• Do not mount near gas or electric heaters.

• De-energize the unit ve (5) minutes before opening.

• Use two safety cables for installations experiencing high vibrations.

CAUTION:

• Do not look directly at the LEDs when energized.

• Lens cleaning instructions: Wipe/clean from the outside only with a moist cloth. (Beware of electrostatic charges.)

• When installing in a hazardous location, it is necessary that the reector, lens, and all certied conduit plugs be in place and
tightened securely to the housing.

NOTICE:

• Do not touch the LEDs; touching could leave oily deposits, causing hot spots and potential premature failure.

• The LED lens should be cleaned periodically from the outside only with a moist cloth to maintain lighting efciency.

• The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.

• This luminaire is designed for and should be installed with hazardous locations wiring method required in accordance with the
National Electrical Code

• This product must be installed in accordance with the applicable installation code by a person familiar with the construction and
operation of the product and hazards involved.

®

/Canadian Electrical Code and all applicable local codes.

Applications/Intended Use

• Make sure to tighten unused close-up plugs after applying TLNC4 grease. TLNC4 grease shall be applied in 3 lines, spaced
approximately 120 degrees apart, perpendicular to the threads.

• Areas where ammable gases and vapors are present under conditions dened by the ratings below.

• Areas of low clearance, low ceiling heights, or where luminaire weights must be minimized.

• Non-hazardous locations where severe weather conditions, excessive moisture, dirt, dust, corrosive atmospheres, and high
ambient temperatures are encountered.

• Where exible cord is used, it should be approved for extra hard, wet location usage and shall have a separate ground conductor.

Appleton • 1.800.621.1506 • www.appletonelec.com 650609-000 Rev. 03 11/02/20 • Page 1 of 24

Agency Ratings : (NEC/CEC)

• Class I, Division 2, Groups A, B, C, D • Class I, Zone 2, Group II C

• Class II, Division 1, Groups E, F, G • Zone 20

• Class III • Wet Locations

• Type 3R, 4 & 4X • Simultaneous Exposure

• IP66

• Marine Outside Type (Salt Water) (For installations in USA only)

NOTES:

 Refer to the product nameplate, located on the housing body, for details.

Dimensions/Details

LUMINAIRE DIMENSIONS

FIGURE 1: RIGMASTER 2 FT. LUMINAIRE

FIGURE 2: RIGMASTER 4 FT. LUMINAIRE

650609-000 Rev. 03 11/02/20 • Page 2 of 24Appleton • 1.800.621.1506 • www.appletonelec.com

Mounting Instructions

1. Make sure power is disconnected before installing the luminaire.

2. Determine appropriate mounting distance between mounting holes for your application.

3. Use bolts (not supplied) appropriate for the structural support member.

4. Secure luminaire to structural support element having through holes that can handle the weight of the luminaire in accordance with

local building code and all other code requirements.

5. Tighten the bolts to secure the luminaire in place.

Mounting Brackets

SMALL SWIVEL BRACKET (RMSSB)

1. Make sure power is disconnected & circuit is de-energized before installing the bracket.

2. Determine appropriate mounting distance between holes on the brackets for your application. Refer to Figure 3.

3. Secure RMSSB bracket to structural support member with appropriate bolts (not supplied) that can handle the weight of luminaire in accordance

with local building code and all other code requirements.

4. Raise luminaire to mounted RMSSB bracket and secure it using M8 washer and bracket mounting screw (M8) supplied with the bracket on both

sides. Refer to Figure 3 for hole locations.

5. Align the luminaire to the desired aiming position with your free hand and use Locking screw (M8) supplied with the bracket to hold at that position.

Refer to Figure 3.

6. Tighten all the screws to secure the luminaire in place with a torque of 15 N.m (133 Lb.in)

FIGURE 3: MOUNTING OPTIONS – RMSSB BRACKET

650609-000 Rev. 03 11/02/20 • Page 3 of 24Appleton • 1.800.621.1506 • www.appletonelec.com

LARGE SWIVEL BRACKET (RMLSB)

1. Make sure power is disconnected & circuit is de-energized before installing the bracket.

2. Determine appropriate mounting distance between holes on the brackets for your application. Refer to gure 4.

3. Secure RMLSB bracket to structural support member with appropriate bolts (not supplied) that can handle the weight of luminaire

in accordance with local building code and all other code requirements.

4. Raise luminaire to mounted RMLSB bracket and secure it using M8 washer and bracket mounting screw (M8) supplied with the
bracket on both sides. Refer to gure 4 for hole locations.

5. Align the luminaire to the desired aiming position with your free hand and use Locking screw (M8) supplied with the bracket to hold
at that position. Refer to gure 4.

6. Tighten all the screws to secure the luminaire in place with a torque of 15 N.m (133 Lb.in)

FIGURE 4: MOUNTING OPTIONS – RMLSB BRACKET

650609-000 Rev. 03 11/02/20 • Page 4 of 24Appleton • 1.800.621.1506 • www.appletonelec.com

LOW PROFILE FIXED BRACKET (RMLPB)

1. Make sure power is disconnected and circuit is de-energized before installing the bracket.

2. Determine appropriate mounting distance between holes on the brackets for your application. Refer to gure 5.

3. Secure RMLPB bracket to structural support member with appropriate bolts (not supplied) that can handle the weight of luminaire

in accordance with local building code and all other code requirements.

4. Raise luminaire to mounted RMLPB bracket and secure using M8 washer and bracket mounting screw (M8) supplied with the
bracket on both sides. Refer to gure 5.

5. Use locking screw (M8) supplied with the bracket such that they are diagonally opposite to each other on either side. Refer to gure
5 for hole locations. Make sure bracket is locked to its position.

6. Tighten all the screws to secure the luminaire in place with a torque of 15 N.m (133 Lb.in)

FIGURE 5: MOUNTING OPTIONS – RMLPB BRACKET

650609-000 Rev. 03 11/02/20 • Page 5 of 24Appleton • 1.800.621.1506 • www.appletonelec.com

TABLE 1: MOUNTING BRACKET COMPATIBILITY CHART FOR RETROFIT INSTALLATIONS

Appleton Part Number

Manufacturer Part Number

RMSSB

Small Swivel Bracket

RMLSB

Large Swivel Bracket

RMLPB

Low Profile Fixed Bracket

Crouse Hinds DP1057MTK X X

Dialight

LTXW4 X X

LTXW4LP X X

AZZ™ Rigalite 53050 X X

Appleton™ Viamaster™ GRFC75A X

Wiring

WARNING: The luminaire must be grounded as required by the National Electrical Code (Paragraph 410.21 and Article 250) or

Canadian Electrical Code (Rule 30-500 and Section 10). Verify that ground continuity has been established by using an Ohm meter or
other suitable testing equipment before energizing the luminaire. Failure to properly ground the luminaire will create an electric shock
hazard, which can cause serious injury or death.

Please use supply wires with temperature rating 90°C or above

Wiring the Rigmaster™ LED Luminaire with Wire Nut Option

Note: Each wire nut can accept 2 # AWG12 (user wires) with 1 # AWG18 wires (Luminaire wire). Use the appropriate wire gauge based on the

application. Refer to the table below for power system application.

TABLE 2

POWER SYSTEM BLACK WHITE GREEN

L-N AC POWER SYSTEM HOT / LINE NEUTRAL GROUND

L-L AC POWER SYSTEM HOT 1 / LINE 1 HOT 2 / LINE 2 GROUND

DC POWER SYSTEM +VE -VE GROUND

1. Make sure power is disconnected before wiring the luminaire.

2. A. Wiring with Cable: Strip the cable outer jacket as required. Strip the insulation of individual wire by approximately

13 mm (0.5 in)
B. Wiring with Individual Wires: Strip the insulation of individual wire by approximately 13 mm (0.5 in)

3. For standard Wiring:

A. For Luminaire with ¾ inch hub size - Connect electrical power supply leads to the 3 wire conductors coming out of

wiring compartment with the help of wire nuts supplied with luminaire by holding wires together with even ends: see gure

6. After completing the wiring, insert wire nuts in wiring compartment through the Conduit / Cable entry hole. For Wiring
diagram refer Figure 7, 8.

B. For Luminaire with ½ inch OR M20 hub size-

1. Open the luminaire wiring compartment by loosening the four captive screws. Allow the cover to swing open,
enabling access to the wiring compartment. See Figure 6. Pull in the luminaire’s supply input side driver wires (by
removing wire nuts) through the cable entry hole, inside the wiring compartment.

2. Pull in the facility electrical supply wires through the same conduit entry hole.

3. Connect electrical power supply leads to the 3 wire conductors with the help of wire nuts by holding wires together
with even ends. For Wiring diagram refer Figure 7, 8.

4. Check all connections for continuity and ground integrity and close the luminaire wiring compartment cover.

5. Tighten the four captive screws by applying a torque of 2.25 N.m (20 Lb.in) using the sequence shown as in gure 9.
Make sure wires do not pinch between cover and wiring compartment while closing.

650609-000 Rev. 03 11/02/20 • Page 6 of 24Appleton • 1.800.621.1506 • www.appletonelec.com

4. For through feed Wiring (for all conduit sizes):

A. Open the luminaire wiring compartment by loosening the four captive screws. Allow the cover to swing open,

enabling access to the wiring compartment. See Figure 6. Pull in the luminaire’s supply input side driver wires (by
removing wire nuts) through the cable entry hole, inside the wiring compartment.

B. Pull in the facility electrical supply wires from both sides through the conduit entry holes on luminaire input side.

C. Connect electrical power supply leads to the respective wires with the help of wire nuts supplied with luminaire by

holding wires together with even ends. For Wiring diagram refer Figure 7, 8.

D. Check all connections for continuity and ground integrity and close the luminaire wiring compartment cover.

E. Tighten the four captive screws by applying a torque of 2.25 N.m (20 Lb.in) using the sequence shown as in gure 9.

Make sure wires do not pinch between cover and wiring compartment while closing.

5. Apply TLNC4 grease on plugs (3 supplied) in 3 lines, spaced approximately 120 degrees apart, perpendicular to the threads. After

applying TLNC4 grease close all unused conduit entries with plugs. Apply torque of 45 N.m (400 Lb.in.) for 3/4" NPT plug, 28 N.m
(250 Lb.in.) for ½" NPT plug and 25 N.m (225 Lb. in.) for M20 plug.

6. For continuous row mounting, below mentioned number of luminaires can be connected.

Maximum 28 luminaires of 4300 lm. connected in series
Maximum 15 luminaires of 7600 lm. connected in series

7. Power can now be applied to the luminaire.

FIGURE 6: RIGMASTER LUMINAIRE WITH WIRE NUT OPTION

650609-000 Rev. 03 11/02/20 • Page 7 of 24Appleton • 1.800.621.1506 • www.appletonelec.com

Wiring Diagrams

FIGURE 7: FOR RIGMASTER 2 FT WITH WIRE NUTS FOR CUSTOMER WIRING

FIGURE 8: FOR RIGMASTER 4 FT WITH WIRE NUTS FOR CUSTOMER WIRING

FIGURE 9: SCREW TIGHTENING SEQUENCE

650609-000 Rev. 03 11/02/20 • Page 8 of 24Appleton • 1.800.621.1506 • www.appletonelec.com