Powertite™ Series Pin and Sleeve Plugs, Connectors and Receptacles
NEC/CEC:
Listed for Ordinary (Unclassied) Locations
NEMA 3, 3R, 4, 4X
Applications
• Designed to supply power to portable or xed electrical
equipment such as motor generator units, welders, pumps,
compressors, cellular relay stations, SCR/VFD houses, and
similar equipment.
• Ideal for use in "ship to shore" and backup/temporary power
applications.
• Suitable for use in locations where a weatherproof enclosure
is required.
• Rough usage construction.
Features
• Available in 30, 60, 100, 150, 200, and 400 Amp units.
• Available in two grounding styles: Style 1 (shell only) and
Style 2 (shell and extra pole).
• Neoprene bushing compressed by cable collar prevents
entrance of water. Bushing is highly resistant to hydrocarbon
deterioration and is self-extinguishing.
• Locking screw and slot prevents plug cable collar from
”backing off.”
• Contacts exert constant pressure along entire contact surface
and provide electrical continuity.
• Ambient temperature range of -25°C to +40°C
(-13°F to +104°F).
• Insulating blocks provide greatest dielectric and mechanical
strength and lowest arc tracking.
• Positive polarization: only plugs and receptacles of same style,
number of poles and ampere rating can be used together.
• Circuit breaking: in 30, 60, 100, 150 and 200 Amp units, any
arcing created as line and load terminals disengage is safely
conned deep within terminal cavities. Plugs may be withdrawn
in an emergency under full rated loads without separate
disconnect switches (400 Amp plug is for disconnecting use
only; not for current rupturing).
• 30, 60, 100, and 150 Amp Powertite™ plugs also suitable for
classied locations when used with Appleton EBR, EBRH, JBR,
MD2SR, or DBR explosionproof interlocking receptacles.
• Controlled length contacts ensure that ground makes rst and
breaks last for added safety.
• Intermatability : Intermateable with Crouse-Hinds Arktite®
and Powermate™, and Killark Versamate®.
Standard Materials
• Plug, receptacle, connector and mounting box housings:
copperfree (4/10 of 1% max.) aluminum
• For classied location plugs and receptacles, see Plugs and
Receptacles: Hazardous Location.
The UL 1686 standard is applicable to units up to 100 Amps.
Classified by UL and Certified by CSA for use in specific combinations with Crouse-Hinds Arktite® or Killark Versamate®.
Arktite is a registered trademark of Cooper Crouse-Hinds.
Versamate is a registered trademark of Hubble Killark.
Powertite™ Series Pin and Sleeve Plugs, Connectors and Receptacles
NEC/CEC:
Listed for Ordinary (Unclassied) Locations
NEMA 3, 3R, 4, 4X
Illustrated Features
PLUGS AND RECEPTACLES: NEC/CEC ORDINARY LOCATION
Grounding strap in Style 2 receptacle from
extra pole to receptacle housing.
Screw locks receptacle housing and interior into
an assembly and permits easy field conversion to
reverse service for 30, 60, 100, 150, and 200 Amp.
Receptacle interior retaining washers.
Raintight mounting box gasket.
Grounding detent springs in Style 1 and Style 2.
Longer ground terminal in Style 2 receptacle
”makes first, breaks last.”
Floating-type plug terminal self-aligns to
receptacle contacts.
Screw locks plug housing and interior into an
assembly; also permits easy field conversion to
reverse service (30, 60, 100, and 150 Amp).
Grounding strap in Style 2 plug from
extra pole to plug housing.
Cable grip assembly.
Arc snuffing chamber.
Plug with clamping ring has neoprene gasket.
Ring threads onto screw cap receptacle to
provide NEMA 4X assembly when properly
tightened.
Available in 30, 60, 100, and 150 Amp units.
Powertite™ Series Pin and Sleeve Plugs, Connectors and Receptacles
NEC/CEC:
Listed for Ordinary (Unclassied) Locations
NEMA 3, 3R, 4, 4X
Illustrated Features
Grounding Styles
Style 1
(Shell Only)
Portable cord,
4-conductor
PLUG
Equipment
grounding
connected
to plug shell
Plug—Equipment grounding conductor is wired directly to
solderless lug which is connected to the plug housing with a
pressure connector. All terminals are ”current carrying.”
Receptacle—Two detent spring clips engage the grounded plug
housing on plug insertion-grounded plug shell makes contact with
receptacle ground spring before line and load poles are engaged.
Grounding path is maintained until after current-carrying contacts
disengage. All terminals are ”current carrying.”
Pin and Sleeve Design
RECEPTACLE
Grounding
thru conduit
system
Style 2
(Shell and Extra Pole)
Portable cord,
4-conductor
Equipment
grounding
connected
to extra pole
and plug shell
Plug—Equipment grounding conductor is not only connected to the
solderless lug in the plug housing, but also to an extra grounding
pole. Grounding pole has copper alloy grounding jumper strap that
connects to plug housing.
Receptacle—Two detent spring clips engage grounded plug
housing on plug insertion. Jumper from extra grounding pole is
electrically connected to a screw on receptacle housing. Longer
grounding pole ”makes first and breaks last.”
PLUG
RECEPTACLE
Factory
installed
jumper
Fourth
(grounding)
wire,
if desired
Grounding
thru conduit
system and
exrta pole
30, 60, and 100 Amp Pressure Wire Terminals.
Solid Brass Contacts with Beryllium Copper Springs.
Powertite™ Series Pin and Sleeve Plugs, Connectors and Receptacles
NEC/CEC:
Listed for Ordinary (Unclassied) Locations
NEMA 3, 3R, 4, 4X
Illustrated Features
Spring Door and Screw Cap
30, 60, 100, and 150 Amp spring door and screw cap receptacles
are threaded to accept clamping ring ACP plug. The ring threads
onto the receptacle to form a raintight assembly with plug in
use-and also to prevent plug fallout. When the plug is withdrawn,
the gasketed spring door cover closes tightly against receptacle
opening automatically, providing weatherproof protection. Spring
door has stainless steel spring and shaft.
Spring Door Cover
30, 60, 100, and 150 Amp units may be located at any position in a
360° circle by adjusting a setscrew. Set screw also allows complete
removal of cover. Spring door available on 200 Amp units.
NOTE: Spring Door cover in open positions for illustration only.
ACP Plugs
Supplied with bushings to accommodate a wide variety of cable
diameters. 30 Amp plug clamp used in first position with smallest
inside diameter bushing provides positive grip on cables as small as
0.390 inches, such as those that are used in oil rig installations.
Reversible Cable Clamps
Permits wide cable range (just loosen screws and flip over).
Each position accommodates one of two bushings. Convenient in
installations having different cable sizes.
Illustrated Options
Standard Service
Energized receptacle has
recessed male contacts to
reduce danger of accidental
touching. Plug has female
contacts that are energized only
upon insertion in receptacle.
Special Polarization
Special polarization is available on 30, 60, 100, 200, and 400 Amp
units. Prevents plug insertion in a receptacle or connector wired
for a different voltage. In installations where there are different line
voltages, the special polarization option is desirable. This allows
only plugs and receptacles wired for the same line voltage to be
mated together. The receptacle or connector interior is positioned
22-1/2°, relative to the polarization rivet, to the right (as specified) of
standard, and plug is polarized to correspond. Add suffix -P4 to the
standard or reverse service plug, receptacle or connector.
Spring Door
Cover
Automatically
Closes
Reverse Service (Generator
Application)
Useful where a ”hot” plug feeds a
dead receptacle. Reverse service
is often used for generator
applications where the receptacle
houses a dead plug interior. Plug
houses an energized receptacle
interior, which has recessed
male contacts to reduce danger
of accidental touching. 30, 60,
100, 150, and 200 Amp units
can be easily converted to
reverse service in the field when
matching plug and receptacle
are ordered. 400 Amp unit is only
available as a factory assembled
item at extra cost. Add suffix -RS
to receptacle or connector.
Listed for Ordinary (Unclassied) Locations
NEMA 3, 3R, 4, 4X
PLUGS AND RECEPTACLES: NEC/CEC ORDINARY LOCATION
Grounding
StyleWire/Pole
2W, 2P
Style 1
(Shell Only)
Style 2
(Shell and
Extra Pole)
Receptacles are provided with spring door and screw cover.
For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.
Horsepower Ratings for Emergency Disconnect Under Load
Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting and stopping.
Phase MotorWire/Pole120 Vac240 Vac480 Vac600 Vac
1-Phase2W, 2P or 2W, 3P2HP3HP10HP10HP
3-Phase3W, 3P; 3W, 4P; or 4W, 4P3HP7-1/2HP15HP20HP
3W, 3P
4W, 4P
2W, 3P
3W, 4P
Receptacle with AEE
Mounting Box
ADRE3022-50 1/2
ADRE3022-75 3/4
ADRE3033-75 3/4
ADRE3033-100 1
ADRE3044-75 3/4
ADRE3044-100 1
ADRE3023-75 3/4
ADRE3023-100 1
ADRE3034-75 3/4
ADRE3034-100 1
Hub Size
(Inches)
Receptacle
Only
ADR3022 ACP3022BC —.500 to 1.250
ADR3033 ACP3033BC —.500 to 1.250
ADR3044 ACP3044BC —.500 to 1.250
ADR3023 ACP3023BC —.500 to 1.250
ADR3034 ACP3034BCNMACP3034BC.500 to 1.250
Metallic Clamping
Ring Plug
Motor Horsepower
Nonmetallic Clamping
Ring Plug
Plug Cable
Dia. (Inches)
For additional mounting boxes, see Aluminum Mounting Boxes.
Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle.
Receptacle is NEMA 4X rated when screw cover is fully engaged when the receptacle is not in use.
Reverse service and special polarization options are not available on nonmetallic plugs.
Listed for Ordinary (Unclassied) Locations
NEMA 3, 3R, 4, 4X
Grounding
StyleWire/Pole
2W, 2P ARC3022BCACP3022BC.500 to 1.250
Style 1
(Shell Only)
Style 2
(Shell and
Extra Pole)
For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.
Pin and Sleeve Design
3W, 3P ARC3033BCACP3033BC.500 to 1.250
4W, 4P ARC3044BCACP3044BC.500 to 1.250
2W, 3P ARC3023BCACP3023BC.500 to 1.250
3W, 4P ARC3034BCACP3034BC.500 to 1.250
Connector Body
Only
Metallic Clamping
Ring Plug
Connector/Plug
Cable Dia.
(Inches)
Energized contacts deeply recessed to reduce danger
of accidental touching, minimize possibility of exposed
arcs. Insulator quenches arcing, and is resistant to
abnormal heat and to fire.
Plug mechanical cable clamps provide strain relief
Listed for Ordinary (Unclassied) Locations
NEMA 3, 3R, 4, 4X
PLUGS AND RECEPTACLES: NEC/CEC ORDINARY LOCATION
Grounding
StyleWire/Pole
2W, 2P
Style 1
(Shell Only)
Style 2
(Shell and
Extra Pole)
Receptacles are provided with spring door and screw cover.
For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.
Horsepower Ratings for Emergency Disconnect Under Load
Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting and stopping.
Phase MotorWire/Pole120 Vac240 Vac480 Vac600 Vac
3W, 3P
4W, 4P
2W, 3P
3W, 4P
1-Phase2W, 2P or 2W, 3P3HP10HP20HP20HP
3-Phase3W, 3P; 3W, 4P; or 4W, 4P7-1/2HP15HP30HP30HP
Receptacle with AEE
Mounting Box
ADRE6022-100 ADJA6022-100 1
ADRE6022-125 ADJA6022-125 1-1/4
ADRE6033-100 ADJA6033-100 1
ADRE6033-125 ADJA6033-125 1-1/4
ADRE6044-125 ADJA6044-125 1-1/4
ADRE6044-150 ADJA6044-150 1-1/2
ADRE6023-100 ADJA6023-100 1
ADRE6023-125 ADJA6023-125 1-1/4
ADRE6034-125 ADJA6034-125 1-1/4
ADRE6034-150 ADJA6034-150 1-1/2
Receptacle with
AJA Mounting Box
Hub Size
(Inches)
Receptacle
Only
ADR6022ACP6022BC —.500 to 1.250
ADR6033 ACP6033BC —.500 to 1.250
ADR6044 ACP6044BC —.500 to 1.250
ADR6023 ACP6023BC —.500 to 1.250
ADR6034 ACP6034BCNMACP6034BC.500 to 1.250
Metallic Clamping
Ring Plug
Nonmetallic Clamping
Ring Plug
Plug Cable
Dia. (Inches)
For additional mounting boxes, see Aluminum Mounting Boxes.
Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle.
Receptacle is NEMA 4X rated when screw cover is fully engaged when the receptacle is not in use.
Reverse service and special polarization options are not available on nonmetallic plugs.
Listed for Ordinary (Unclassied) Locations
NEMA 3, 3R, 4, 4X
Grounding
StyleWire/Pole
Style 1
(Shell Only)
Style 2
(Shell and
Extra Pole)
For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.
Pin and Sleeve Design
2W, 2P ARC6022BCACP6022BC.500 to 1.250
3W, 3P ARC6033BCACP6033BC.500 to 1.250
4W, 4P ARC6044BCACP6044BC.500 to 1.250
2W, 3P ARC6023BCACP6023BC.500 to 1.250
3W, 4P ARC6034BCACP6034BC.500 to 1.250
Connector
Body Only
Metallic Clamping
Ring Plug
Connector/Plug
Cable Dia.
(Inches)
Energized contacts deeply recessed to reduce danger of
accidental touching, minimize possibility of exposed arcs.
Insulator quenches arcing, and is resistant to abnormal heat
and to fire.
Plug mechanical cable clamps provide strain relief at
Listed for Ordinary (Unclassied) Locations
NEMA 3, 3R, 4, 4X
PLUGS AND RECEPTACLES: NEC/CEC ORDINARY LOCATION
Grounding
StyleWire/Pole
2W, 2P
100 Amp
Style 1
(Shell Only)
100 Amp
Style 2
(Shell and
Extra Pole)
150 Amp Style 2
(Shell and Extra
Pole)
Receptacles are provided with spring door and screw cover.
For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization for 100 Amp units, add suffix -P4 to Catalog Number. (Not available for 150 Amp units.)
Horsepower Ratings for Emergency Disconnect Under Load
Not for normal starting and stopping, but plug may be withdrawn in an emergency if within these maximum HP ratings.
AmpMotor PhaseWire/Pole
100
1503-Phase3W, 4P
3W, 3P
4W, 4P
2W, 3P
3W, 4P
3W, 4P
1-Phase2W, 2P or 2W, 3P7-1/2HP15HP30HP30HP
3-Phase
Receptacle with
AJA Mounting Box
ADJA1022-1251-1/4
ADJA1022-1501-1/2
ADJA1033-1251-1/4
ADJA1033-1501-1/2
ADJA1044-1501-1/2
ADJA1044-2002
ADJA1023-1251-1/4
ADJA1023-1501-1/2
ADJA1034-1501-1/2
ADJA1034-2002
ADJA15034-1501-1/2
ADJA15034-2002ACP15034DE1.250 to 2.187
3W, 3P; 3W, 4P;
or 4W, 4P
Hub Size
(Inches)
120 Vac240 Vac480 Vac600 Vac
10HP20HP40HP40HP
Receptacle
Only
ADR1022ACP1022CD.875 to 1.906
ADR1033ACP1033CD.875 to 1.906
ADR1044ACP1044CD.875 to 1.906
ADR1023ACP1023CD.875 to 1.906
ADR1034ACP1034CD.875 to 1.906
ADR15034
Motor Horsepower
Do Not Disconnect Under Load
Clamping Ring
Plug
ACP15034CD.875 to 1.906
Plug Cable
Dia. (Inches)
For additional mounting boxes, see Aluminum Mounting Boxes.
Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle.
Receptacle is NEMA 4X rated when screw cover is fully engaged when the receptacle is not in use.
Listed for Ordinary (Unclassied) Locations
NEMA 3, 3R, 4, 4X
Grounding
StyleWire/Pole
100 Amp
Style 1
(Shell Only)
100 Amp
Style 2
(Shell and
Extra Pole)
150 Amp
Style 2
(Shell and
Extra Pole)
For Reverse Service, add suffix -RS to Catalog Number.
For Special Polarization for 100 Amp units, add suffix -P4 to Catalog Number. (Not available for 150 Amp units.)
Pin and Sleeve Design
2W, 2P ARC1022CDACP1022CD.875 to 1.906
3W, 3P ARC1033CDACP1033CD.875 to 1.906
4W, 4P ARC1044CDACP1044CD.875 to 1.906
2W, 3P ARC1023CDACP1023CD.875 to 1.906
3W, 4P ARC1034CDACP1034CD.875 to 1.906
3W, 4P ARC15034CDACP15034CD.875 to 1.906
3W, 4P ARC15034DEACP15034DE1.250 to 2.187
Connector Body
Only
Clamping Ring
Plug
Connector/Plug
Cable Dia. (Inches)
Energized contacts deeply recessed to reduce danger of accidental
touching, minimize possibility of exposed arcs. Insulator quenches
arcing, and is resistant to abnormal heat and to fire.
Plug mechanical cable clamps provide strain relief at conductor
connections, allow easy cable replacement.
Plug and receptacle combination is NEMA 4X rated when clamping ring is fully tightened on receptacle.
Powertite 150 Amp ARC connectors are not UL listed or CSA certified.
Pressure wire terminals allow cable to be readily
replaced when necessary. Terminal screws grip
conductors firmly. Spring contacts provide constant
Horsepower Ratings for Emergency Disconnect Under Load
Plug may be withdrawn in an emergency if within these maximum HP ratings. Not for normal starting and stopping.
Motor PhaseWire/Pole
1-Phase2W, 3P15HP30HP40HP40HP
3-Phase3W, 3P; 3W, 4P; or 4W, 4P20HP40HP50HP50HP
Adapters for #4-#1 wire available, see Powertite™ 200 and 400 Amp Replacement Parts.
For additional mounting boxes, see Aluminum Mounting Boxes.
Receptacle meets NEMA 3, 3R, 4, 4X with plug fully inserted and wing nuts fully tightened or spring door installed with wing nuts fully tightened.
Listed for Ordinary (Unclassied) Locations
NEMA 3, 3R, 4, 4X
Grounding
StyleWire/Pole
Receptacle with AJA
Mounting Box
AJA20033-150 1-1/2
Style 1
3W, 3P
(Shell Only)
4W, 4P
AJA20033-200 2
AJA20033-250 2-1/2
AJA20044-200 2
AJA20044-250 2-1/2
AJA20023-1501-1/2
2W, 3P
Style 2
(Shell and
Extra Pole)
AJA20023-2502-1/2
AJA20034-150 1-1/2
3W, 4P
AJA20034-250 2-1/2
For Reverse Service add suffix -RS to Catalog Number.
For Special Polarization, add suffix -P4 to Catalog Number.
Pin and Sleeve Design
Hub Size
(Inches)
Receptacle
Only
AR20033 ARC20033EAP20033E.875 to 2.500
AR20044 ARC20044EAP20044E.875 to 2.500
AR20023ARC20023EAP20023E.875 to 2.500AJA20023-2002
AR20034
Copperfree aluminum housing with epoxy powder coat
nish
Connector
Body Only Plug Only
ARC20034E
AP20034E.875 to 2.500AJA20034-200 2
Cable Dia.
(Inches)
Energized contacts deeply recessed to reduce danger of
accidental touching and minimize possibility of exposed arcs.
Neoprene bushing seals
out water and dust
Note: Adapters for #4-#1 wire available, see Powertite™ 200 and 400 Amp Replacement Parts.
For additional mounting boxes, see Aluminum Mounting Boxes.
Receptacle meets NEMA 3, 3R, 4, 4X with plug fully inserted and wing nuts fully tightened or clamp cover installed with wing nuts fully tightened.
Plug and connector body combination is NEMA 4X rated when wing nuts are fully tightened on connector body.
Listed for Ordinary (Unclassied) Locations
NEMA 4 —Optional
PLUGS AND RECEPTACLES: NEC/CEC ORDINARY LOCATION
Wire Recess
Dia. (Inches)
0.84
1.25
Solder wire terminals standard on all models.
For Reverse Service add suffix -RS to Catalog Number.
For Special Polarization add suffix -P4 to Catalog Number.
Note: Box can be turned for vertical or horizontal mounting.
Maximum Conductor Size
400 Amp not horsepower rated. Plug is for disconnecting use only — not for current rupturing.
Pressure terminal kits available for .84 wire recess size only to convert solder terminal to pressure terminal. See Replacement Parts page.
400 Amp versions with the -N4 suffix are NEMA 4 rated.
Has feed-thru 4” tapped openings. Supplied with one 4” to 3” reducer and one 4” close-up plug.
Grounding
StyleWire/Pole
Style 1
(Shell Only)
Style 2 (Shell and
Extra Pole)
Style 1
(Shell Only)
Style 2 (Shell and
Extra Pole)
Receptacle with AJA
Mounting Box
3W, 3PAJA40033-400
4W, 4P AJA40044-400 AR40044 AP40044E1.875 to 2.500
4W, 4PAJA40044-400N4AR40044N4AP40044E1.875 to 2.500
2W, 3PAJA40023-400
3W, 4P AJA40034-400 AR40034 AP40034E1.875 to 2.500
3W, 4PAJA40034-400N4AR40034N4AP40034E1.875 to 2.500
3W, 3PAJA40133-400 4AR40133
4W, 4P AJA40144-400 4AR40144
4W, 4PAJA40144-400N44AR40144N4AP40144G3.000 to 3.500
2W, 3PAJA40123-400 4AR40123
3W, 4P AJA40134-400 4AR40134
3W, 4PAJA40134-400N44AR40134N4AP40134G3.000 to 3.500
Has feed-thru 4” tapped openings. Supplied with one 4” to 3” reducer and one 4” close-up plug.
200 Amp replacement interiors ending with -B correspond to Model B version and those without -B correspond to original version. Model B Interiors ARE NOT
Listed for Ordinary (Unclassied) Locations
NEMA 3, 3R, 4, 4X
NEMA 4X Plug Dust Cap
Plug Lockout Lanyard (Lockout Hasp Not Included)
NEC/CEC — 400 Amp:
Listed for Ordinary (Unclassied) Locations
NEMA 4 —Optional
Description
Double sided plug dust cap for 3- and 4-Pole Models to
keep plugs free of debris, moisture, and corrosion when
not in use.
Adjustable lanyard with a lockout plate for padlocking
devices. Used in conjunction with lockout slot on the plug
sleeve provides an easy access lockout/tagout point to
comply with OSHA 1910.147 standard.