650481-000 INSTRUCTION SHEET
Installation Instructions for Viamaster™ LED Luminaire Fittings
for NEC and CEC Governed Locations
FOR PROPER AND SAFE INSTALLATION OF THIS PRODUCT, PLEASE READ THE FOLLOWING INSTRUCTIONS.
Product Safety
Signal Words Defined
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation
which, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury. NOTICE is used to address practices not related to physical injury.
Safety Instructions for Complete Luminaire
WARNING:
• Before installation, ensure that the unit complies with the hazardous area classication. Refer to luminaire nameplate, located on
the exterior of the housing body, for suitability in specic hazardous locations.
• Do not open or remove luminaire when AC supply is on.
• Do not use luminaire on ungrounded systems. Failure to ground this luminaire can result in an electric shock, which may be fatal.
• Disconnect the luminaire from the supply circuit before opening to reduce the risk of ignition in hazardous atmospheres. Keep
tightly closed when in operation.
• De-energize ve (5) minutes before opening.
CAUTION:
• Do not look directly at the LEDs when energized.
• Lens cleaning instructions: Wipe/clean from the outside only with a moist cloth. (Beware of electrostatic charges.)
• When installing in a hazardous location, it is necessary that the reector, lens, and all certied conduit plugs be in place and
tightened securely to the housing.
NOTICE:
• Do not touch the LEDs; touching could leave oily deposits, causing hot spots and potential premature failure.
• The LED lens should be cleaned periodically from the outside only with a moist cloth to maintain lighting efciency.
• The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.
• This luminaire is designed for and should be installed by a qualied electrician in accordance with the National Electrical Code®/
Canadian Electrical Code and all applicable local codes under the direction of the Authority Having Jurisdiction (AHJ).
Applications/Intended Use
• For marine and wet locations, apply a corrosion-inhibiting grease, such as petroleum or soap-thickened mineral oils, in 3 lines,
spaced approximately 120 degrees apart, perpendicular to the threads. Tighten all unused close-up plugs.
• Areas where ammable gases and vapors are present under conditions dened by the ratings below.
• Areas of low clearance, low ceiling heights, or where luminaire weights must be minimized.
• Non-hazardous locations where severe weather conditions, excessive moisture, dirt, dust, corrosive atmospheres, and high
ambient temperaures are encountered.
Appleton • 1.800.621.1506 • www.appletonelec.com 650481-000 Rev. P 7/16 • Page 1 of 10
Agency Ratings
HINGE THIS SIDE
HINGE THIS SIDE
• Class I, Division 2, Groups A, B, C, D • Marine Outside Type
j
k
• Class 1, Zone 2, Group IIC • IP66/IP67
• Class II, Division 2, Groups F, G • -40° C to +65° C (select luminaires)
• Class III
• Type 3R, 4 & 4X
NOTES:
j Refer product nameplate, located on the housing body, for details.
k To be installed in accordance with CG-259 of American Bureau of Shipping and Coast Guard.
Dimensions/Details
LUMINAIRE HOUSING (LLEDA12LU2, LLEDA15LU2, LLEDA17LU2,
LLEDA12BH2, LLEDA15BH2, LLEDA17BH2)
LUMINAIRE DIMENSIONS
HINGE THIS SIDE
HINGE THIS SIDE
LUMINAIRE INTERNAL LAYOUT – LLEDA12 AND LLEDA15 PICTURED WITH OPTIONAL FUSE
HINGE THIS SIDE
HINGE THIS SIDE
LUMINAIRE INTERNAL LAYOUT – LLEDA17 PICTURED WITH OPTIONAL FUSE
650481-000 Rev. P 7/16 • Page 2 of 10Appleton • 1.800.621.1506 • www.appletonelec.com
Optic Installation
LENSES (LLEDCPL, LLEDDPL)
1. Before installation: (Beware of electrostatic charges)
a. Ensure that the sealing surface on the reector is clean and no dirt or foreign particles are present.
b. Ensure that the lens is free from dirt or any other foreign particles.
c. Use only a moist cloth to clean lens if necessary.
2. Align the holes of the lens with the reector and use M4 screws to secure in place. Screws require a torque of 0.75 Nm (6.64 lbf-in.)
LENS SCREW TIGHTENING PATTERN
Mounting Instructions
1. Make sure power is disconnected before installing the luminaire.
2. Determine appropriate mounting distance between mounting holes on top of luminaire housing for your application. Note that
distance can be 15.75 in. [400 mm] or 20.87 in. [530 mm].
3. Use 5/16 in. (M8) bolts (not supplied) appropriate for the structural support member.
4. Secure luminaire to structural support member having through holes (such as a unistrut or grated walkway) that can handle the
weight of the luminaire in accordance with local building code and all other code applications.
5. Tighten 5/16 in. (M8) bolts to secure the luminaire in place.
Mounting Brackets (Optional Accessories)
Note: Zinc plated steel mounting brackets are not for use where Marine Listing is required.
FIXED 45° WALL MOUNT (FVWFM)
1. Make sure power is disconnected before installing the luminaire.
2. Determine appropriate mounting distance between brackets for your application. Note that distance between brackets can be
15.75 in. [400 mm] or 20.87 in. [530 mm].
3. Mark and drill holes for mounting brackets. Use 5/16 in. (M8) bolts and anchors (not supplied) appropriate for the
mounting surface.
4. Attach two (2) supplied 45° wall mounting brackets to desired M8 - 1.25 x 13 mm threaded mounting holes on back of luminaire
housing using supplied hardware.
5. Secure luminaire with mounting brackets installed directly to the wall or any structural support member that can handle the weight
of the xture in accordance with local building code and all other code applications.
6. Tighten wall mount screws to secure the luminaire in place.
FVWFM
650481-000 Rev. P 7/16 • Page 3 of 10Appleton • 1.800.621.1506 • www.appletonelec.com
FIXED BRACKETS FOR SURFACE INSTALLATION (FEFBS, FEFBZ*)
1. Make sure power is disconnected before installing the luminaire.
2. Determine appropriate mounting distance between brackets for your application. Note that distance between brackets can be
15.75 in. [400 mm] or 20.87 in. [530 mm].
3. Mark and drill holes for mounting brackets. Use 5/16 in. (M8) bolts and anchors (not supplied) appropriate for the
mounting surface.
4. Mount two (2) brackets using supplied hardware perpendicular to one another on the ceiling or any structural support member that
can handle the weight of the xture in accordance with local building code and all other code applications.
5. Slide luminaire into bracket “A” and swing luminaire into bracket “B.” Tighten screws to secure luminaire in place.
FEFBS AND FEFBZ*
* Note: Not for use with Marine Listing.
SURFACE MOUNTING (FESBA, FESBS)
1. Make sure power is disconnected before installing the luminaire.
2. Determine appropriate mounting distance between brackets for your application. Note that distance between brackets can be
15.75 in. [400 mm] or 20.87 in. [530 mm].
3. Mark and drill holes for mounting brackets. Use 5/16 in. (M8) bolts and anchors (not supplied) appropriate for the
mounting surface.
4. Attach two (2) surface mounting brackets using supplied hardware to desired M8 - 1.25 x 13 mm threaded mounting holes on back
of luminaire housing.
5. Mount the xture with surface brackets installed directly to the ceiling or any structural support member that can handle the weight
of the xture in accordance with local building code and all other code applications.
FESBA AND FESBS
650481-000 Rev. P 7/16 • Page 4 of 10Appleton • 1.800.621.1506 • www.appletonelec.com
SURFACE MOUNTING (FVSM)
1. Make sure power is disconnected before installing the luminaire.
2. Determine appropriate mounting distance between brackets for your application. Note that distance between brackets can be
15.75 in. [400 mm] or 20.87 in. [530 mm].
3. Mark and drill holes for mounting brackets. Use 5/16 in. (M8) bolts and anchors (not supplied) appropriate for the
mounting surface.
4. Attach two (2) surface mounting brackets using supplied hardware to desired M8 - 1.25 x 13 mm threaded mounting holes on back
of luminaire housing.
5. Mount the xture with surface brackets installed directly to the ceiling or any structural support member that can handle the weight
of the xture in accordance with local building code and all other code applications.
FVSM
ADJUSTABLE HINGED BRACKETS (FEHBA, FEHBS)
1. Make sure power is disconnected before installing the luminaire.
2. Determine appropriate mounting distance between brackets for your application. Note that distance between brackets can be
15.75 in. [400 mm] or 20.87 in. [530 mm].
3. Mark and drill holes for mounting brackets.
4. Secure hinged bracket part “B” with 5/16 in. (M8) bolts and anchors (not supplied) appropriate for the mounting surface directly to
ceiling or any structural support member that can handle the weight of xture in accordance with local building code and all other
code applications. Note that the brackets should be facing the same direction.
5. Locate part “A” and secure to desired M8 - 1.25 x 13 mm threaded mounting holes in top of housing using 3/4 in. bolts supplied.
Note that the brackets should be facing the same direction.
6. Raise luminaire to surface mounted “B” brackets and assemble to “A” brackets on luminaire using supplied hardware as noted in
exploded view below.
7. Determine exact aim of luminaire and fully tighten bracket bolts.
FEHBA AND FEHBS
650481-000 Rev. P 7/16 • Page 5 of 10Appleton • 1.800.621.1506 • www.appletonelec.com
M8 RING BOLTS/CHAIN MOUNT (FERBM8Z*)
1. Make sure power is disconnected before installing the luminaire.
2. Determine appropriate mounting distance between brackets for your application. Note that distance between ring bolts can be
15.75 in. [400 mm] or 20.87 in. [530 mm].
3. Thread two (2) eye bolts (supplied) into the desired M8 - 1.25 x 13 mm threaded mounting holess on back of luminaire housing.
Tighten against back of xture housing.
4. Attach chain (not supplied) to eye bolts.
5. Attach chain directly to ceiling or any structural support member that can handle the weight of xture in accordance with local
building code and all other code applications.
FERBM8Z*
* Note: Not for use with Marine Listing.
HALF CLAMP BRACKETS FOR POLE MOUNTING (FEHC49Z*, FEHC49S, FEHC60Z*, FEHC60S)
1. Make sure power is disconnected before installing the luminaire.
2. Determine appropriate mounting distance between brackets for your application. Note that distance between half clamp brackets
can be 15.75 in. [400 mm] or 20.87 in. [530 mm].
3. Place the support collar bracket on the luminaire housing at the desired mounting distance, and secure the brackets with a washer
and a M8 screw by applying a torque of 6 Nm (MAX). NOTE: (2) two quantities of each support collar bracket and “U” shaped
tube/clamp are supplied along with hardware.
4. Place the “U” shaped tube/ clamp on the pole/pipe.
5. Align the support collar bracket holes with the “U” shaped tube/clamp and secure together using split ring washers and
hexagonal nuts.
6. Tighten nuts until the luminaire is rmly secured to the pole/pipe.
FEHC49Z*, FEHC49S, FEHC60Z*, FEHC60S
* Note: Not for use with Marine Listing.
650481-000 Rev. P 7/16 • Page 6 of 10Appleton • 1.800.621.1506 • www.appletonelec.com
SAFETY CABLE INSTALLATION (LLEDSC)
See Appleton instruction sheet 650484-000 (supplied with accessory) for installation instructions.
Wiring
WARNING: The luminaire must be grounded as required by the National Electrical Code (Paragraph 410-21 and Article 250) or
Canadian Electrical Code (Rule 30-500 and Section 10). Verify that ground continuity has been established by using an Ohm
meter or other suitable testing equipment before energizing the luminaire. Failure to properly ground the luminaire will create an
electric shock hazard, which can cause serious injury or death.
Wiring the Viamaster LED Luminaire
1. Make sure power is disconnected before installing the luminaire.
2. Open the luminaire by loosening the six (6) captive reector screws.
3. The luminaire has 3/4 in. NPT threaded entries to accommodate installation in accordance with the NEC or CEC.
4. Feed the proper temperature supply wire into the wiring compartment. See product nameplate for supply wire requirements.
5. Strip the individual conductors 0.35 in. [9 mm] to bare wire and insert into the proper terminal block connections. The connection
points are identied by a label near the terminal block as: “L” = Line, “N” = Neutral, and “P” = Protective Earth. Tighten the terminal
block screws down onto the wire. Terminal block screws require between 5.31 – 7.1 lbf-in. [0.6 Nm – 0.8 Nm] torque to maintain
proper electrical connection.
6. Check all connections for continuity and ground integrity. Close the luminaire housing and tighten the six (6) captive screws.
7. The screws require 22.13 lbf-in. [2.5 Nm] torque to maintain a proper seal.
8. Close all unused conduit entries with close-up plugs (one (1) supplied) engaging at least three (3) full threads. Install supplied
conduit plug with corrosion-inhibiting grease, such a petroleum or soap-thickened mineral oils in 3 lines, spaced approximately
120 degrees apart, perpendicular to the threads.
9. Power can now be applied to the luminaire.
650481-000 Rev. P 7/16 • Page 7 of 10Appleton • 1.800.621.1506 • www.appletonelec.com
Wiring Diagrams
NOTE: The wiring diagrams shown here are based on the type of luminaire (2500K, 5000K, and 7500K) options (fusing). Please look
the diagrams over carefully to determine the one that ts your situation.
WIRING DIAGRAM – SINGLE LED BOARD
WIRING DIAGRAM – DOUBLE LED BOARD
WIRING DIAGRAM – FOUR LED BOARDS
650481-000 Rev. P 7/16 • Page 8 of 10Appleton • 1.800.621.1506 • www.appletonelec.com
Viamaster LED Luminaire Family Tree j
650481-000 Rev. P 7/16 • Page 9 of 10Appleton • 1.800.621.1506 • www.appletonelec.com
Except as expressly provided by Appleton Grp, LLC (Appleton), Appleton products are intended for ultimate purchase by industrial users and for operation by persons trained and experienced in the use and maintenance of this equipment
and not for consumers or consumer use. Appleton warranties DO NOT extend to, and no reseller is authorized to extend Appleton’s warranties to any consumer.
While every precaution has been taken to ensure accuracy and completeness in this manual, Appleton Grp, LLC. assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or
omissions. Specications are subject to change without notice. The Appleton and Emerson logos are registered in the U.S. Patent and Trademark Ofce. All other product or service names are the property of their registered owners.
©2015 Appleton Grp, LLC. All rights reserved.
650481-000 Rev. P 7/16 • Page 10 of 10
Loading...