Instruction Sheet: Explosionproof Rigmaster LED Series Luminaires with Emergency Battery Backup, 650611-000 | Appleton
Appleton Instruction Sheet: Explosionproof Rigmaster LED Series Luminaires with Emergency Battery Backup, 650611-000 | Appleton Manuals & Guides
Safety Instructions for Luminaire (Continued)
NOTICE:
• Do not touch the LEDs; touching could leave oily deposits, causing hot spots and potential premature failure.
• The LED glass lens should be cleaned periodically from the outside only with a moist cloth to maintain lighting efciency.
• The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.
• This luminaire is designed for and should be installed with hazardous locations wiring method required in accordance with the
National Electrical Code® (NEC®)/Canadian Electrical Code and all applicable local codes.
• This product must be installed in accordance with the applicable installation code by a person familiar with the construction and
operation of the product and hazards involved.
• Equipment should be mounted in locations and at heights where it will not readily be subjected to tampering by unauthorized
personnel.
• Do not use this equipment for other than its intended use.
SAVE THESE INSTRUCTIONS
Applications/Intended Use
• Areas where ammable gases and vapors are present under conditions dened by the ratings below.
• Areas of low clearance, low ceiling heights, or where luminaire weights must be minimized.
• Ideal for use in chemical and petrochemical plants, such as manufacturers of plastic, paints and thinners; in reneries and other
process areas where ignitable vapors, dust, moisture, and corrosive elements may be present.
• Where exible cord is used, it should be approved for extra hard, wet location usage and shall have a separate ground conductor.
• Make sure to tighten unused close-up plugs after applying corrosion-inhibiting grease for example TLNC4 grease or equivalent.
TLNC4 grease shall be applied in 3 lines, spaced approximately 120 degrees apart, perpendicular to the threads.
• Luminaire is suitable for mounting height less than fteen (15) feet above ground for 90 minute emergency duration.
• Luminaire is suitable for mounting height less than twelve (12) feet above ground for 180 minute emergency duration.
Agency Ratings: (NEC/CEC)
• Class I, Division 1, Groups C & D
• Class II, Division 1, Groups E, F, G
• Class III
• Type 3R, 4 & 4X
• IP66
• Wet Locations
NOTES:
Refer to the product nameplate located on the housing area for details.
650611-000 Rev. 01 05/09/19 • Page 2 of 36Appleton • 1.800.621.1506 • www.appletonelec.com
MOUNTING BRACKET COMPATIBILITY CHART FOR RETROFIT INSTALLATIONS
Appleton Part Number
Manufacturer Part Number
Crouse Hinds DP1057MTK X X
LTXW4 X X
Dialight
LSXW5 X X
AZZ™ Rigalite 53050 X -
NOTE: Letter “X” denotes that the listed bracket provides bolt hole pattern
can be retrofitted with corresponding cross reference.
ERMLSB
Large Swivel Bracket
ERMLPB
Low Profile Fixed Bracket
Wiring
WARNING: The luminaire must be grounded as required by the National Electrical Code (Paragraph 410.21 and Article 250) or
Canadian Electrical Code (Rule 30-500 and Section 10). Verify that ground continuity has been established by using an Ohm meter or
other suitable testing equipment before energizing the luminaire. Failure to properly ground the luminaire will create an electric shock
hazard, which can cause serious injury or death.
Please use supply wires with temperature rating 90°C or above.
Wiring the Explosion Proof Rigmaster LED Luminaire With Emergency Battery Backup:
With Wire Nut Option
1. Make sure power is disconnected before wiring the luminaire.
2. Wire Preparation:
A. Wiring with Cable: Strip the cable outer jacket as required. Strip the insulation of individual wire
by approximately 10 mm (0.4 in)
B. Wiring with Individual Wires: Strip the insulation of individual wire by approximately 10 mm (0.4 in)
3. For Standard Wiring:
A. Open the hatch as shown in the Figure 9A to get access to wiring compartment. Insert Input wires through the open
NPT hole on the Left-hand side. Connect electrical power supply leads to the wire nuts marked with L,L’,N,G placed
inside the wiring compartment. See Figure 5 for details.
B. For 3 Wire connection method, insert wires marked as L and L’ and incoming Line into a single wire nut. In a
similar manner, the Neutral and Ground wires are to be paired and connected with xture wires marked N and G
respectively as shown in Wiring diagram. (See Figures 7B and 7D.)
C. Please note that for above scheme (3 wires Connection) luminaire should be powered continuously to keep battery
charged, absence of power supply will trigger emergency mode.
D. For 4 Wire connection method, split the incoming Line wire into 2 branches, one will be connected directly to L’
Wire nut (to provide continuous battery charging) and other need to be connected to L Via a switch (Not provided).
Connect the incoming Neutral and Ground into N and G wire nut respectively as shown in Wiring diagram (See
Figures 7A and 7C.)
E. Please note that for above scheme (4 Wires connection) both Lines (L and L’) are from same source and are split
to provide ON/OFF control during day time while keeping battery charged. Interchanging line connection will result
in inappropriate operation and will trigger emergency once supply is disconnected through switch and will drain
battery.
F. User is recommended to connect luminaire using one of the depicted wiring schemes only to ensure proper
operation of emergency luminaire.
G. After wiring is complete close the hatch as shown in Figure 9B.
650611-000 Rev. 01 05/09/19 • Page 6 of 36Appleton • 1.800.621.1506 • www.appletonelec.com
4. For Through Feed Wiring:
A. Open the hatch as shown in the Figure 9A to get access to wiring compartment. Insert Input wires through the open
NPT hole on the Left-hand side. Connect electrical power supply leads to the wire nuts marked with L,L’,N,G placed
inside the wiring compartment. See Figure 5 for details.
B. For 3 Wire connection method, insert wires marked as L and L’ and incoming Line into a single wire nut. In a
similar manner, the Neutral and Ground wires are to be paired and connected with xture wires marked N and G
respectively as shown in Wiring diagram. (See Figures 8B and 8D.)
C. Please note that for above scheme (3 wires Connection) luminaire should be powered continuously to keep battery
charged, absence of power supply will trigger emergency mode.
D. For 4 Wire connection method, split the incoming Line wire into 2 branches, one will be connected directly to L’
Wire nut (to provide continuous battery charging) and other need to be connected to L Via a switch (Not provided).
Connect the incoming Neutral and Ground into N and G wire nut respectively as shown in Wiring diagram. (See
Figures 8A and 8C.)
E. Please note that for above scheme (4 Wires connection) both Lines (L and L’) are from same source and are split
to provide ON/OFF control during day time while keeping battery charged. Interchanging line connection will result
in inappropriate operation and will trigger emergency once supply is disconnected through switch and will drain
battery.
F. Open the NPT plug on the Right side.
G. Unscrew the M8 bolts numbered 1 through 16 (Refer to Figure 10A) and Swing down heat sink assembly using hinge
to get access of wiring space. The other M6 screws not numbered do not need to be opened in order to get access
to wiring box. (Note: The screws are captive, hence only open till the box side is unscrewed, refer Figure10)
H. Insert Output supply wires from right side NPT hole and connect to the respective wire nuts marked with L, L’, N , G.
For wiring diagram refer to Figures 8A,8B, 8C and 8D.
I. Place the wire nuts in the space behind BMM. Ensure they do not cross any factory wiring cables and wires do not
pinch between the cables.
J. Gently swing back the heat sink assembly to its original position and tighten the 16 X M8 screws with a torque of
9 N-m. Apply torqueing sequence as shown in the Figure 10A.
K. Please note that the interface surface between the Wiring box and heat sink is precision engineered to provide an
Explosion proof ame path, hence ensure that no damage occurs to the surface while working.
L. For 3 wire connection method connect L and L’ Wires and Output Line with a single wire nut.
M. Check all connections for continuity and ground integrity and close the luminaire wiring compartment cover.
N. Tighten the hatch completely shown as in Figure 9B. Make sure wires do not pinch between hatch and housing
compartment when closing.
5. The Linear xture is threaded for ¾" NPT, ½" NPT or M20. at the center and each end of the Power Supply Housing, in order
to be assembled to conduit, Pull the required length of wire before attaching conduit as shown in Figure 6. Use an electrically
conductive, corrosion resistant, pipe sealant (per the National Electric Code) for all ttings and conduit. Install required seal
ttings at 18" of the wire box entrance. Seal ttings are required in Class I, Division 1 rated
6. Apply TLNC4 grease on plugs (01 supplied), spaced approximately 120 degrees apart, perpendicular to the threads. After
applying TLNC4 grease close all unused conduit entries with plugs. Apply torque of 45 N.m (400 Lb.in.) for 3/4" NPT plug,
28 N.m (250 Lb.in.) for 1/2" NPT plug and 25 N.m (225 Lb. in.) for M20 plug.
7. For daisy chain connection make sure no more than below mentioned number of luminaires are connected.
For Rigmaster 4000 lumen (2FT): No more than 30 number of luminaires are connected.
For Rigmaster 8000 lumen (2FT): No more than 15 number of luminaires are connected.
8. Power can now be applied to the luminaire.
650611-000 Rev. 01 05/09/19 • Page 7 of 36Appleton • 1.800.621.1506 • www.appletonelec.com
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