Appleton Instruction Sheet: Explosionproof Rigmaster LED Series Luminaires, 650604-000 | Appleton Manuals & Guides
650604-000 INSTRUCTION SHEET
Installation Instructions Appleton™ Explosion Proof Rigmaster™
LED Luminaire Housing
FOR PROPER AND SAFE INSTALLATION OF THIS PRODUCT, PLEASE READ THE FOLLOWING INSTRUCTIONS.
Product Safety
Signal Words Defined
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous
situation which, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury. NOTICE is used to address practices not related to physical injury.
Safety Instructions for Luminaire Housing
WARNING:
• Before installation, ensure that the unit complies with the hazardous area classication. Refer to luminaire housing nameplate,
located on exterior of heat sink, for suitability in specic hazardous locations.
• Do not open or remove luminaire housing when supply is ON or with the circuit energized .
• To avoid burning hands, allow luminaire housing to cool down prior to maintenance.
• Do not use this luminaire housing on ungrounded systems. Failure to ground the luminaire housing can result in an electric shock,
which may be fatal.
• Disconnect the luminaire housing from the supply circuit before opening to reduce the risk of ignition in hazardous atmospheres.
Keep tightly closed when in operation.
• Do not mount near gas or electric heaters.
• De-energize the unit ve (5) minutes before opening.
• Do not open luminaire housing when explosive atmospheres are present.
• Use two safety cables for installations experiencing high vibrations.
CAUTION:
• Do not look directly at the LEDs when energized.
• Lens cleaning instructions: Wipe/clean from the outside only with a moist cloth.
• Do not replace any component in hazardous area. Move the luminaire housing into the area known to be non-hazardous.
• When installing in a hazardous location, It is necessary that the wiring compartment hatch and all certied conduit plugs are
tightly secured and all luminaire housing ttings (mounting bracket & glass lens) are tightly secured to the LED housing to prevent
water and dust entry.
NOTICE:
• Do not touch the LEDs; touching could leave oily deposits, causing hot spots and potential premature failure.
• The LED glass lens should be cleaned periodically from the outside only with a moist cloth to maintain lighting efciency.
• The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.
• This luminaire housing is designed for and should be installed with hazardous locations wiring method required in accordance with
the National Electrical Code
• This product must be installed in accordance with the applicable installation code by a person familiar with the construction and
operation of the product and hazards involved.
®
/Canadian Electrical Code and all applicable local codes.
Appleton • 1.800.621.1506 • www.appletonelec.com 650604-000 Rev. 05 05/28/20 • Page 1 of 25
Applications/Intended Use
• Make sure to tighten unused close-up plugs after applying petrolatum or soap-thickened mineral oil in 3 lines, spaced approximately
120 degrees apart, perpendicular to the threads.
• Areas where ammable gases and vapors are present under conditions dened by the ratings below.
• Areas of low clearance, low ceiling heights.
• Ideal for use in chemical and petrochemical plants, such as manufacturers of plastic, paints and thinners; in reneries and other
process areas where ignitable vapors, moisture, and corrosive elements are present.
Agency Ratingsj : (NEC/CEC)
• Class I, Division 1, Groups C & D
• Zone 1, Group IIB
• Class II, Division 1, Groups E, F, G
• Zone 20, 21
• Class III
• Type 3R, 4 & 4X
• IP66
• Marine Outside Type (Salt Water) (For installations in USA only)
• Suitable for Wet Locations
• Ambient temperature: -40°C ≤ Ta ≤ 65°C
NOTES:
j
Refer product nameplate, located on the housing Area, for details.
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Dimensions/Details
LUMINAIRE HOUSING DIMENSIONS
FIGURE 1: RIGMASTER 2 FT. LUMINAIRE HOUSING (ERMX2XXXX)
FIGURE 2: RIGMASTER 4 FT. LUMINAIRE HOUSING (ERMX4XXXX)
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GENERAL MOUNTING INSTRUCTIONS
1. Make sure power is disconnected, attach bracket to luminare housing if required before installing the luminaire housing.
2. Determine appropriate mounting distance between mounting holes for your application.
3. Use bolts (not supplied) appropriate for the structural support member.
4. Secure luminaire housing to structural support element having through holes that can handle the weight of the luminaire housing in accordance with local building code and all other code requirements.
5. Tighten the bolts to secure the luminaire housing in place.
Mounting Brackets
LARGE SWIVEL BRACKET (ERMLSB)
1. Make sure power is disconnected before installing the luminaire housing.
2. Mount the luminaire housing with bracket to a at surface using user-supplied hardware. See Figure.3 for mounting hole
locations.
3. Remove locking screw, loose mounting screw and tilt the luminaire housing to the desired position with your free hand. See
Figure.3
4. Retighten the screws to secure the luminaire housing in place with a torque of 15 N.m (133 Lb.in).
FIGURE 3: MOUNTING OPTIONS – ERMLSB BRACKET
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LOW PROFILE BRACKET (ERMLPB)
1. Make sure power is disconnected before installing the luminaire housing.
2. Mount the luminaire housing with bracket to a at surface using user-supplied hardware. See Figure 4 for mounting hole locations.
3. Tighten the screws to secure the luminaire housing in place with a torque of 15 N.m (133 Lb.in). Locking screws should be applied
such that they are diagonally opposite to each other on either side. See Figure 4.
FIGURE 4: MOUNTING OPTIONS – ERMLPB BRACKET
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MOUNTING BRACKET, MOUNTING SURFACE BOLT PATTERN CROSS REFERENCE CHART***
Appleton Part Number
Manufacturer Part Number
Crouse Hinds DP1057MTK X X
Dialight
AZZ™ Rigalite 53050 X —
Appleton™
Mounting Accessories
“Letter X” denotes that the listed Appleton bracket features similar bolt hole patterns for mounting surfaces as the corresponding manufacturer’s
mounting bracket. For further validation, please refer to details provided in the product catalog to determine which mounting bracket is most suitable
for your application.
*** Please note that the chart above is only meant to serve as a guideline. It is not intended to indicate compatibility of Appleton xtures with
mounting brackets offered by other manufactures or third parties.
GRFC75A Bolt Hole Pattern X —
LTXW4 X —
LSXW5 — X
ERMLSB
Large Swivel Bracket
ERMLPB
Low Prole Bracket
Wiring
WARNING: The luminaire housing must be grounded as required by the National Electrical Code® (Paragraph 410.21 and Article
250) or Canadian Electrical Code (Rule 30-500 and Section 10). Verify that ground continuity has been established by using an Ohm
meter or other suitable testing equipment before energizing the luminaire housing. Failure to properly ground the luminaire housing will
create an electric shock hazard, which can cause serious injury or death.
Please use all supply wires including remote switch wires and through feed wires with temperature rating 90°C and rated 300V
minimum. (105°C when ambient is 65°C).
Luminaire Housing With Conduits
The Linear xture is threaded with 1/2" NPT OR 3/4" NPT OR M20 on both sides of the wiring compartment to assemble the conduit
and conduit seal as shown in Figure 5. Install appropriate seal ttings at 18" from entrance of the wiring compartment. Ensure that the
required seal ttings are Class I, Division 1, Groups C & D rated.
FIGURE 5: RIGMASTER LUMINAIRE HOUSING WITH CONDUITS
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Wiring the Rigmaster™ LED Luminaire Housing
For Luminaire Housing Series with Wire Nut Option
1. Make sure power is switched off before wiring the luminaire housing.
2. Wire Preparation:
A. Wiring with Individual Wires : Strip the insulation of individual wire by approximately 10 mm (0.4 in) Installation with
Conductor Cordgrip:
3. For standard Wiring: Open the luminaire housing wiring compartment by loosening the hatch with the help of screw driver as
shown in the Figure 6B. This will allow access to 3 wire. Connect electrical power supply leads to the 3 wire conductors coming
out of wiring compartment with the help of wire nuts supplied with luminaire housing as shown in Figure 7. After completing the
wiring insert wire nuts back in the wiring compartment. For Wiring diagram refer Figure 8/Figure 9.
4. For Through Feed (Daisy chain) Wiring: (Not to be used for though wiring branch circuit conductors)
A. Open the luminaire housing wiring compartment by loosening the hatch with help of screw driver as shown in Figure 6B. Allow
the cover to hang open, enabling access to the wiring compartment as shown in Figure 7. Pull the wires through the cable
entry hole on the other side of the wiring compartment. Connect electrical power supply leads to the respective wires with the
help of wire nuts supplied with luminaire housing. After completing the wiring insert wire nuts in wiring compartment through
the Conduit / Cable entry hole. For Wiring diagram refer Figure 8/Figure 9.
B. Check all connections for continuity and ground integrity and close the luminaire housing wiring compartment cover.
C. Tighten the hatch completely shown as in gure 6B. Make sure wires do not pinch between hatch and housing compartment
when closing.
5. Apply petrolatum or soap-thickened mineral oil on plugs (01 supplied), spaced approximately 120 degrees apart, perpendicular to
the threads. After applying petrolatum or soap-thickened mineral oil, close all unused conduit entries with plugs. Apply torque of
45 N.m (400 Lb.in.) for 3/4" NPT plug, 28 N.m (250 Lb.in.) for 1/2" NPT plug and 25 N.m (225 Lb. in.) for M20 plug
6. For daisy chain connection make sure no more than below mentioned number of luminaire housings are connected.
For Rigmaster 2FT: No more than 30 number of luminaire housings are connected.
For Rigmaster 4FT: No more than 15 number of luminaire housings are connected
7. Power can now be applied to the luminaire housing
For Luminaire Housing Series with Fixed Terminal Block Option
1. Make sure power is disconnected before wiring the luminaire housing.
2. Wire preparation:
A. Wiring with Individual Wires: Strip the insulation of individual wire by approximately 10 mm (0.4 in)
3. For standard Wiring: Open the luminaire housing wiring compartment by loosening the hatch with the help of screw driver or
similar tool as shown in the Figure 6B. Allow the cover to hang open, enabling access to the wiring compartment as shown in
Figure 10. Connect electrical power supply leads to the connection points which are identied on the terminal block as: “L” = Line,
“N” = Neutral, and “G” = Ground. Tighten down the terminal block screws onto the wire with torque of 1.4 N.m (12 Lb.in). For more
details, refer to the wiring diagrams referenced in Figure 11/12.
4. For Through Feed (Daisy chain) Wiring: (Not to be used for though wiring branch circuit conductors)
A. Open the luminaire housing wiring compartment by loosening the hatch with help of screw driver as shown in
gure 6B. Allow the cover to hang open, enabling access to the wiring compartment as shown in Figure 10. Pull the
wires through the cable entry hole on the other side of the wiring compartment and connect them to the respective
connecting poles of terminal block “L” = Line, “N” = Neutral, and “G” = Ground. Tighten down the terminal block
screws onto the wire with torque of 1.4 N.m (12 Lb.in). For more details, refer to the wiring diagrams referenced in
Figure 11/12.
B. Check all connections for continuity and ground integrity and close the luminaire housing wiring compartment cover.
C. Tighten the hatch completely as shown in gure 6B. Make sure wires do not pinch between hatch and wiring
compartment when closing.
5. Apply petrolatum or soap-thickened mineral oil on plug (01 supplied) spaced approximately 120 degrees apart, perpendicular to
the threads. After applying petrolatum or soap-thickened mineral oil, close all unused conduit entries with plugs. Apply torque of
45 N.m (400 Lb.in.) for 3/4" NPT plug, 28 N.m (250 Lb.in.) for 1/2" NPT plug and 25 N.m (225 Lb. in.) for M20 plug.
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6. For daisy chain connection make sure no more than below mentioned number of luminaire housings are connected.
For Rigmaster 2ft: No more than 28 number of luminaire housings are connected.
For Rigmaster 4ft: No more than 15 number of luminaire housings are connected.
7. Power can now be applied to the luminaire housing.
Torque Requirement
Make sure torque applied for lens cover mounting is 4.5 N.m (40Lb.in) and for wiring compartment mounting is 9.4 N.m (83 Lb.in).
Hatch Opening and Closing Sequence
• To open the hatch, insert a slotted screwdriver and rotate counter-clockwise as shown in Figure 6B.
• To close the hatch, insert a slotted screwdriver and rotate clockwise as shown in Figure 6B.
WIRING COMPARTMENT
BASE PLATE
HATC H
FIGURE 6A
FIGURE 6B: HATCH OPENING & CLOSING SEQUENCE
FIGURE 7: RIGMASTER LUMINAIRE HOUSING WITH WIRE NUT OPTION
650604-000 Rev. 05 05/28/20 • Page 8 of 25Appleton • 1.800.621.1506 • www.appletonelec.com
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