Installation, Operation and
Maintenance Instructions
60 Amp CPH Slide-Lok® Plug With Delayed Action Safety Construction
For Use in Hazardous Locations as Indicated:
For use with CES receptacles in Class I, Division 1 and 2, Groups C and D.
For use with CESD receptacles in Class I, Division 1 and 2, Group D.
Electrical Rating:
CPH-6023BC: Single phase, 60 Hz
60A, 1-1/2 hp, 125-250 VAC
30A, 1-1/2 hp, 480 VAC
CPH-6034BC: Three phase, 60 Hz
60A, 5 hp, 125-250 VA
30A, 5 hp, 480 VA
Compliances:
UL Standard 1010, 1682
Applications:
• Locations where receptacles are used with
stationary or portable electrically operated
devices such as lighting systems, conveyors,
heaters, motor generator sets, air compressor, pumps, and similar apparatus.
• Locations where damp or corrosive conditions are encountered.
• Rough usage construction.
• Class I -- classifi ed areas such as petro-
chemical plants, petroleum refi neries, paint
and chemical plants or any location where
ignitable vapors or gases are present.
45350-1
CPH-6034BC
CPH-6023BC
All statements, technical information and recommendations contained herein are based on information and
tests we believe to be reliable. The accuracy or completeness thereof not guaranteed. In accordance with
Appleton Electric LLC's "Terms and Conditions of Sales", and since conditions of use are outside our control,
the purchaser should determine the suitable of the product for his intended use and assumes all risk of liability
whatsoever in connection herewith.
EGS Electrical Group • 800-621-1506 • www.appletonelec.com Rev. C 45350-1 03/15/2007 Page 1
Installation Instructions for 60 Amp CPH Slide-Lok® Plug
1. Disassemble plug as shown in FIGURE 2 by removing sleeve locking screw (2) and unscrew plug housing
(3) from plug sleeve (1). Loosen set screw (7) and
unscrew gland nut(6).
Remove ground screw (11) from plug sleeve (1) and
take out contact block.
It is not necessary to remove female contacts (13)
from contact block (9). Make sure grounding contact
with strap (12) is in proper location. See FIGURE 4.
2. Strip the cable jacket and individual conductors per
TABLE A.
3. Select proper grommet (4) and cable clamp (14)
orientation per TABLE B.
Reverable cable clamps (just remove screws and
fl ip over and replace screws) permit wide cables range.
Convenient in installations having different cable sizes.
4. Slide gland nut (6), steel ring (5), proper grommet (4)
and housing (3) in that order over cable.
5. Connect wires to proper terminals in contact block by
loosening (but not removing) terminal pressure screws
on contacts (10). Then inser t conductors including all
strands into contact terminals according to your established wiring scheme.
Tighten terminal pressure screws (10) to a minimum
WARNING
If any parts of the plug, receptacle or cable connector
appear to be missing, broken or show signs of damage
DISCONTINUE USE IMMEDIATELY.
This condition could cause serious / fatal personal injury
due to electrocution and or equipment damage. Repair with
the proper replacement part(s) before continuing service.
WARNING
Electrical power must be turned "OFF" before and during
installation and maintenance. Failure to do so may result
in serious or fatal injuries due to electrocution.
of 30 in-lb. torque. (Conductors must bottom in contact
terminal well and installation must extend below surface
of contact block). See FIGURE 3.
6. Position contact block assembly (9) in sleeve (1),
attach ground strap (12) to sleeve (1) with ground strap
screw (11) and torque to 25 in-lb. min. / 30 in-lb. max.
Screw the combination of sleeve and contact block
assembly into housing(3) until the hole in the sleeve
(1) is aligned with the hole in the housing (3). thread in
sleeve locking screw(2).
7. Slide proper grommet (4) and steel ring (5) up and
as close to housing as possible. Force cable into wiring
chamber to induce a minimum of 1/8 in. slack in the wire
between the clamp and the terminals.
Screw gland nut (6) onto housing (3) and torque per
TABLE C. Finally, torque the set screw (7) in place to 10
in-lb. min. / 15 in-lb. max.
8. refer to TABLE B and FIGURE 5 for correct cable
clamp (14) orientation. Tighten cable clamp screws (8)
to a torque of 30 in-lb. min. / 35 in-lb. max. Screws were
lubricated at the factory but if needed, relubricate with
a good grade of grease.
WARNING
Do not modify these devices in amy way. Replace any
missing or broken parts with proper replacement parts
form Appleton Electric LLC. Modifi cation of these devices
or substitution of parts with non-standard parts may result
in serious / fatal personal injury from electrocution.
WARNING
Use cable with diameters within the specifi ed range
given in TABLE B for any given grommet size and
clamp orientation. failure to do so may result in overstressed conductor terminations which could cause
the conductors to pull out of the contacts and cause
serious / fatal injuries due to electrocution.
Page 2 03/15/2007 Rev. C 45350-1 EGS Electrical Group • 800-621-1506 • www.appletonelec.com
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