Appleton CODE•MASTER JR. PL FLUORESCENT FIXTURE Instruction Sheet

650437-000
INSTRUCTION MANUAL
INSTALLATION INSTRUCTIONS FOR
CODE•MASTER JR. PL FLUORESCENT FIXTURE
IMPORTANT:
This fi
When installed in hazardous locations it is necessary that the globe be in place and that the unit be tightly closed.
DO NOT OPEN OR REMOVE FIXTURE WHILE IT IS ENERGIZED.
DO NOT USE FIXTURE ON UN-GROUNDED CIRCUITS. Failure to ground this fi xture can result in an electrical
DO NOT use in areas of limited ventilation or in ambient areas (above 40° C).
Globe and refl ector should be cleaned periodically to maintain lighting effi ciency.
Remove all unused conduit plugs and re-install with pipe sealant.
Read Carefully Before Attempting To Install Fixture
CLASS I, Div. 1 AND 2, GROUPS B, C ,D CLASS I, ZONE 1, GROUP IIB + H CLASS II, Div. 1 AND 2, GROUPS E, F, G CLASS III
UL1598, 844 Suitable for use in wet locations
GROUP B INSTALLATIONS:
accordance with the National Electrical Code and all applicable codes.
shock which may be fatal.
FIGURE 1
2
.
CLASS I, Div. 1 AND 2, GROUP B INSTALLATION
SEALING FITTINGS
LABEL
WARNING: This fi xture is designed for permanent installation in GROUP B classified locations (as defined by the National Electrical Code) only when installed with appropriate Appleton Electric, LLC mounting hood, sealing fi tting and fi xture must all be marked as suitable for use in GROUP B areas. (See Figure 1).
WARNING: Only the CAP75B 3/4" pendant hood and the CAS150B, 1-1/2" 25° stanchion hood, are approved for use in Group B locations, and the Group B markings will appear on label of the mounting hood. Mounting hoods without the Group B marking are not acceptable for Group B
(See Figure 1).
areas.
WARNING: Only the CAP75B and the CAS150B mounting hoods must have a Group B approved sealing fi tting of the appropriate trade size installed within two inches of the hood. Any manufacturer's Group B approved sealing fi tting may be used. Follow the manufacturers sealing fi tting instructions for proper seal installation.
Pendant and Stanchion Hood: Remove connection block from hood by loosening two mounting screws. Thread hood onto conduit at least fi ve threads (conduit should engage the internal stop) and tighten locking set screw.
Connect the green wire to the green screw provided in hood.
Connect the black wire to the brass colored screw and the white wire to the silver colored screw on the mounting block.
Replace the connection block into the mounting hood and re-tighten the screws securely. (See standard assembly instructions on page 2 for remainder of fi xture installation.)
FILE THIS MANUAL FOR FUTURE REFERANCE.
NAMEPLATE
PENDANT MOUNT
CAP-75B
STANCHION MOUNT
CAS-150B
FIGURE 2
CLASS I, Div. 1 AND 2, GROUPS C, D INSTALLATION
For correct code classifi cation and grouping refer to chart on page 4.
CEILING MOUNTING
HOOD
CONNECTION
BLOCK
CONNECTOR
RING
NAMEPLATE
FOR ELECTRICAL
SPECIFICATIONS
* IMPORTANT: Remove all unused conduit plugs and reinstall with
pipe sealant.
PLUG FOR CONDUIT HUB*
SET SCREW
DOUBLE LEAD ACME THREAD
AS FIXTURE UNIT IS THREADED INTO MOUNTING HOOD AN AUTOMATIC ELECTRICAL CONNECTION IS MADE THROUGH THE CONNECTION BLOCK AND CONNECTION RING.
650437-000 Rev.A 03/03/06 Page 1
INSTALLATION OF MOUNTING ACCESSORIES
(Not listed for Group B)
Read Carefully Before Attempting To Install Fixture.
WARNING
• All mounting hoods using 3/4" conduit are Listed for Groups C and D.
• All mounting hoods using 1" conduit are Listed for Group D O N LY.
• 25° Stanchion mount tapped 1-1/2" with 1-1/4" reducer are rated for Group C, D.
PENDANT HOOD:
See Figure 3. Remove connection block from hood by loosening two (2) mounting screws. Thread hood onto conduit at least fi ve (5) threads (conduit should engage the internal conduit stop) and tighten locking set screw. Connect the ground wire to the green screw provided in hood. Connect the black supply wire to the brass colored screw and the white supply wire to the silver colored screw on the connection block. Replace connection block into the mounting hood and re-tighten the screws securely.
WALL BRACKET AND CEILING BOX:
Install wall bracket or ceiling box on structural support member with four bolts through four external mounting holes. Remove connection block and connect electrically as described under "Pendant Hood".
FIGURE 3
PENDANT HOOD
GROUND SCREW
(GREEN)
WHITE WIRE
CONNECTION
BLOCK SCREWS (2)
NAMEPLATE
SOCKET PLATE
ASSEMBLY
REFLECTOR AND GUARD
ATTACHMENT
SCREW (3)
CONDUIT SET SCREW
NAMEPLATE
HOUSING SET SCREW
BLACK WIRE
HOOD CONNECTION BLOCK
DOUBLE LEAD ACME THREADS
FIXTURE (BALLAST) HOUSING
PL BASE LAMP 26W, 32W, 42W
GLOBE RING ASSEMBLY
STANCHION MOUNT: Remove connection block. Thread stanchion onto conduit at least fi ve (5) threads (conduit should engage the internal conduit stop) and tighten locking set screw. Connect electrically as described under "Pendant hood".
WARNING
• Disconnect power supply before servicing fi xture.
• Failure to ground this fi xture can result in an electric shock
which may be fatal.
• This fi xture is designed for and should be used permanently
installed in accordance with the National Electrical Code and all applicable local codes.
INSTALLING LAMP:
Check lamp type and wattage against fi xture namplate. Install lamp(s).
CLOSING FIXTURE: The globe-ring must be tightened to compress gasket, this insures watertightness. Screw the globe-ring assembly into hous­ing by hand until gasket makes contact. Continue to rotate addi­tionally past three notches or for 2" of travel. To assist in rotating globe-ring assembly, use two screwdrivers inserted through slots on opposite sides of ring and operate against pry bars in hous­ing. Lock globe-ring in place by tightening locking screw until it engages the edge of the housing.
Mounting Hoods
Hub Size Catalog
Mounting Adapter with Connection Block
Type Mounting (Inches) Number
Pendant One Hub 3/4 CAP-75
Ceiling
Four Hubs, 3/4 CAC-75 Three Close-Up Plugs 1 CAC-100^
Bracket
Four Hubs, Three Close-Up 3/4 CALB-75 Plugs 1 CALB-100*
25° Stanchion
One Hub 1-1/4 or 1-1/2 CAS-150
Permits use of existing A-51 Fixture mounting hoods (AAC Ceiling or AALB Bracket) with the new Code•Master Jr. Fixture Unit. After removing existing Fixture Unit and adapter, screw in the new CMAD-1 Adapter. Then thread new Fixture Unit into the CMAD-1.
GUARD
1 CAP-100
CMAD-1
Page 2 650437-000 Rev.A 03/03/06
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