Appleton Code•Master Jr.™ HID Factory Instruction Sheet

INSTRUCTION SHEET

Code•Master Jr.™ HID Factory Sealed Fixtures:

Explosion-Proof, Dust-Ignition-Proof.

Integrally Ballasted for H.P.S., P.S.M.H., M.H. or M.V. Lamps. For Use with Threaded Metal Conduit.

650130-004

Applications

• For use in chemical and petrochemi­cal plants and manufacturers of plastics,
paints and thinners; in refineries; and
in other areas where ignitable vapors,
dust, moisture and corrosive elements
may be present.

• Suitable for outdoor saltwater loca­tions and for other wet locations.

Features

• Fixtures operate safely in high ambient
temperatures.

• Patented “wireless” design. Threading
of fixture unit onto mounting hood
makes electrical connection. The only
wiring required is the attachment of
two wires to the connection block in
mounting hood.

• Connection block is easily wired: (a)
loosen two screws, (b) make wire con­nections, (c) re-position connection
block. (See Figure 3)

• Safe, easy servicing without discon­necting any wiring. “Wireless” fixture unit
threads off mounting hood for conve­nient servicing or for immediate replace­ment with a “stand-by” unit.

• Acme double-lead threads speed
installation and fixture removal from
mounting hood, only half as many turns
are required as for single-lead threads.
The threads do not stick or gall, elimi­nating problems often encountered with
single-lead threads during fixture unit
removal.

• Eight threads are always fully engaged
in an explosion-proof manner , even after
fixture unit is backed off to break the
electrical connection.

• Engineered for safety. Safe even if
current is accidentally left on because
arcing, if any, is safely confined to the
interior.

• All threaded joints are flame-tight.

• Integrally-ballasted HID lighting
fixtures; separate ballasts not required.

• Factory sealed. External seals not
required for Groups C and D.

• Fixtures for use in Group B locations
are furnished complete with UL required
sealing fitting.

• Shock-absorbing medium-base socket
mount prolongs lamp life.

CLASS I, Div. 1 & 2, Groups B,C,D
CLASS II, Div. 1, Groups E, F, G
CLASS II, Div. 2, Groups F, G
CLASS III

CAP-75B

CAS-150B

• Porcelain socket with nickel plated
phosphor bronze screw shell. Assures
trouble-free operation in high ambient
areas.

• Choice of mountings: pendant, ceiling,
bracket and stanchion.

• Fiberglass reinforced polyester reflec­tors in standard dome, or 30º angle
styles are ideal in installations where
luminaire is subject to exceptionally
severe corrosive atmospheres.

• Optional guards protect globes from
damage. Secured to fixture with three
stainless steel screws. (See Figure 3)

Standard Materials

• Ballast bodies and guards: copper­free aluminum (less than 4/10ths of 1%
maximum copper content).

• Pendant mounting hoods: die-cast
copper-free aluminum (less than 4/
10ths of 1%).

• Ceiling, bracket and stanchion mount­ing hoods: sand cast copper-free
aluminum (less than 4/10ths of 1%).

• Reflectors: fiberglass reinforced polyester.

Standard Finishes

• Ballast bodies, guards and mounting
hoods: Epoxy powder coated finish.
Two coat baked finish, electrostatically
applied for complete uniform corrosion
protection.

CLASS I, Div. 1 & 2 Groups C, D
CLASS II, Div. 1, Groups E, F, G
CLASS II, Div. 2, Groups F, G
CLASS III

CAP-75 CAP-100

CAC-75

CALB-75

CLASS I, Div. 1 & 2 Groups D
CLASS II, Div. 1, Groups E, F, G
CLASS II, Div. 2, Groups F, G
CLASS III

CAC-100

CALB-100

CAS-150

Electrical Specifications

• Wide range of wattages and voltages.
Code-Master Jr. HID fixture with in-head
ballasts available for 35 to 175 watt
medium base lamps (35W HPS in 120V
only). 50W HPS fixtures have dual-tap
ballast (120V and 277V). All other watt­ages have multi-tap (120V, 208V, 240V,
277V) and 480V.

• Ballasts operate at low temperatures:
MV, PSMH, and MH — minus 20
— minus 40

• 35W through 150W high pressure
sodium ballasts are high reactance, high
power factor type.

Compliances

• UL Listed.

• UL Standard 844 and 1598A.

• Suitable for use in wet locations.

• Class I, Div. 1 and 2, Class II, Div. 1
and 2. See listing pages for specific
groups.

• Appleton aluminum products are
produced from a high strength cop­perfree alloy (less than 4/10ths of 1%
maximum copper content).

Options

• “Hot Restart” Emergency Option: av ail­able for 35W through 150W HPS only.

F.

º

F; HPS

º

Rev. C 06/08/04 Page 1

INSTALLATION AND MAINTENANCE INSTRUCTION

WARNING

1. Do not modify unit in any way. Modification may affect safety
and reliability.

2. Improper use or failure to follow these instructions could
result in serious injury or proper ty damage.

3. Operator should be instructed in the safe and proper usage
and maintenance of this product.

WARNING

1. Disconnect electrical power before installation, adjustment
and maintenance.

2. DO NOT overload; the amperage and voltage indicated
on the name plate must not be exceeded.

3. Check continuity before connecting electrical power.

4. This fixture intended for use with ballast suitable for lamp

type and wattage shown on fixture label.

GENERAL

ELECTRICAL

Read Carefully Before Attempting To Install Fixture

Class I, Div. 1 and 2, Groups B, C, D
Class II, Div. 1, Groups E, F, G
Class II, Div. 2, Groups F, G
Class III
UL 844, 1598A (Marine)
Suitable for use in wet locations

GROUP B INSTALLATIONS:

WARNING: This fixture is designed for permanent

installation in GROUP B classified locations (as defined
by the National Electrical Code) only when installed with
appropriate Appleton Electric Company mounting hoods.
For GROUP B installations, the mounting hood, sealing
fitting and fixture must all be marked as suitable for use in
GROUP B areas. (See Figure 1)

WARNING: Only the CAP75B 3/4” pendant hood and

the CAS150B, 1-1/2” 25¡ stanchion hood, are approved
for use in Group B locations, and the Group B mark­ings will appear on label of the mounting hood. Mounting
hoods without the Group B marking are not acceptable for
Group B installations even if sealing fittings are used.

WARNING: Both the CAP75B and the CAS150B mount-

ing hoods must have a Group B approved sealing fitting
of the appropriate trade size installed within two inches of
the hood. Any manufacturer”s Group B approved sealing
fitting may be used. Follow the manufacturers sealing
fitting instructions for proper seal installation.

Pendant and Stanchion Hood: Remove connection
block from hood by loosening two mounting screws,
Thread hood onto conduit at least five threads (conduit
should engage the internal stop) and tighten locking set
screw. Connect the ground wire to the green screw pro­vided in hood. Connect the b lack wire to the brass colored
screw and the white wire to the silvered colored screw on
the mounting block. Replace the connection block into the
mounting hood and re-tighten the screws securely. (See
standard assembly instructions on page 3 for remainder
of fixture installation.)

FIGURE 1

CLASS I, DIV. 1 & 2,

GROUP B INSTALLATIONS:

LABEL

NAMEPLATE

STANCHION MOUNT

CAS-150B

PENDANT MOUNT

CAP-75B

FIGURE 2

CLASS I, DIV. 1 & 2,

GROUP C, D INSTALLATIONS:

IMPORTANT: Remove all unused

CEILING

MOUNTING

HOOD

CONNECTOR

BLOCK

COLLECTOR RING

NAMEPLATE FOR

SPECIFICATIONS

IMPORTANT

FOR CORRECT CODE CLASSIFICATION AND GROUPING SEE
CHART ON PAGE 1.

AND PIN

ELECTRICAL

conduit plugs and reinstall with
pipe sealant.

SET SCREW

DOUBLE E LEAD
ACME THREADS

AS FIXTURE
UNIT IS
THREADED
INTO MOUNTING
HOOD, AN
AUTOMATIC
ELECTRICAL
CONNECTION
IS MADE

Page 2 Rev. C 06/08/04 650130-004