Appleton Appleton U-Line Contender and U-Line Factory Contender Factory Sealed 20 Amp Plugs and Receptacles, 330062-1 Instruction Sheet

330062-1
INSTRUCTION SHEET
U-LINE®, CONTENDER® U-LINE®, EFS/EFSR/ENR SERIES
INSTALLATION AND MAINTENANCE INSTRUCTION
Class II, Div. 1 and 2 Groups F, G Class III Type: 3RX
APPLICATION and FEATURES:
• U-Line®/Contender® U-Line® receptacles and ECP/NCP plugs combination are designed for use where power is to be supplied to portable electric equipment in locations which are hazardous due to the presence of flammable vapors and gases or locations where damp or corrosive conditions are encountered.
• These plugs and receptacles are for 15 or 20 ampere use at 125 volts AC and 20 ampere use at 250 volts AC.
• U-Line® receptacles mount on single or double-gang EFD series boxes. Contender® U-Line® receptacles mount on single or double-gang EDS series boxes.
• Receptacle is grounded through and extra pole as well as through the receptacle housing.
INSTALLATION:
ELECTRICAL WARNING Electrical power supply must be “OFF” before and during installation and maintenance. Failure to do so may result in serious or fatal injuries due to electrocution.
Note: Use minimum #12 copper or copper clad building wire
1. Mount receptacle back box in desired location. If receptacle is
already mounted on the box, take out four mounting screws and remove receptacle. Pull in power source wiring to the box, making sure wire leads extend out of box far enough for proper connections to be made (See Figure 2).
2. Strip insulation from power lead ½”. Connect power leads to receptacle terminals. Wiring must comply with applicable local codes (See Figure 3).
3. To make connections, loosen wire screws, slide stripped end of wire into contact and tighten wire screw to 20 in-lb torque (See Figure 4).
4. Apply a thin film of lubricant (supplied with receptacle) to the flange. Reinstall receptacle on the flange and tighten four mounting screws provided to 30 in-lb torque. Receptacle assembly is now complete and power may now be turned on.
Retain this instruction sheet for future reference.
For Convenience…ECP InterchangerTM Plug fits ordinary location receptacles (NEMA 5-20 or 15 NEMA 620) and explosion proof U-Line® Receptacle as well as Killark® “UGR” Series and Crouse-Hinds® “ENR” Series.
Figure 2
Grounded White Lead connection for 125V, Black Lead connection for 250V
Note: For 250V, there are 2 blacks wires, connect one to black lead and other to indicated white lead as shown.
Figure 1A
Figure 1B
Figure 3
Black Lead Connection
ESG Electrical Group • 800-621-1506 • www.appletonelec.com Rev. A 02/18/09 Page 1
The mating flat flange surfaces on both receptacle and back box are explosion-proof surfaces. Surfaces are not to be scratched and MUST be clean and flat before assembly. Gaskets, paint, or any other similar material must NOT be used in this joint.
OPERATION:
The U-Line®/Contender U-Line® receptacle is dead-front construction. Electrical connection between it and ECP/NCP plug is accomplished after plug fully inserts into receptacle and rotate clockwise.
1. Lift receptacle door and locate polarization on mating plug pin and receptacle face. Insert plug straight all the way into receptacle until it can not go further (see figure 5).
2. Rotate plug clockwise limit (37º), this closes internal contacts and completes circuit. This also mechanically locks plug into receptacle so it cannot be pulled out.
3. To remove plug, push plug inward and turn to counterclockwise, pull plug straight out.
MAINTAENANCE:
Electrical and mechanical inspection of all components must be performed on a regularly scheduled basic, determined by the environment and frequency of use. It is recommended that inspection be performed a minimum of once a year.
WARNING Electrical power supply must be “OFF” before and during installation and maintenance. Installation and maintenance procedure must be performed by a trained and competent electrician.
WARNING If any parts of the receptacle or plug appear to be missing, broken, or show signs or damage, DISCONTINUE USE IMMEDIATELY. Replace with the proper replacement part(s) before continuing service.
1. Inspect all contact wire terminals for tightness. Discoloration due to excessive heat is an indicator of a possible problem and should be thoroughly investigated and repaired as necessary.
2. Inspect contacts for signs of wear and replace if necessary.
3. Clean exterior surfaces making sure nameplates remain legible.
4. Check tightness of all screws before using.
CAUTION
125 V 250 V
EFSR-2023 EFSR-2023K EFSR-2023M ENR5201 ULINE3RXKIT ULINE3RXKIT Screw cover kit ULSCM ULSCM Flip cover & ring kit, malleable iron. ULSCA ULSCA Flip cover & ring kit, aluminum. 59308097000 59308097000 Receptacle gasket
Catalog No. Description
Replacement Parts
EFSR-20232 Receptacle cover (aluminum).
EFSR-20232K Receptacle for use on Killark SWB boxes
EFSR-20232M Receptacle cover (malleable iron) ENR6202 Contenter® receptacle cover (aluminum)
Figure 4 (mounting receptacle onto back box with hinge in UP position)
Figure 5 - Plug Inserts In Receptacle
Figure 6 Receptacle Cover
Page 2 330032-1 Rev. A 02/18/09 ESG Electrical Group • 800-621-1506 • ww.appletonelec.com
Dimensions: U-Line® EFS Receptacle and ECP/NCP Plugs
Single Gang Box Double Gang Box
ECP/NCP Plugs
U-Line® EFS Receptacle Catalog Number Aluminum Receptacle and Malleable Iron Mounting Box Malleable Iron Receptacle and Mounting Box
Class I, Groups C & D, Class II, Group F, G, Class III Class I, Groups C & D, Class II, Groups F, G Class III Suitable for Group B when external seals are used. Suitable for Group B provided external seals are used.
Single Gang-Factory Seal Type Hub Size 125V 250V 125V 250V
Dead-End ½ EFS150-2023 EFS150-20232 EFS150-2023M EFS150-20232M ¾ EFS175-2023 EFS175-20232 EFS175-2023M EFS175-20232M 1 EFS110-2023 EFS110-20232 EFS110-2023M EFS110-20232M Feed-Thru ½ EFSC150-2023 EFSC150-20232 EFSC150-2023M EFSC150 ¾ EFSC175-2023 EFSC175-20232 EFSC175-2023M EFSC175-20232M 1 EFSC110-2023 EFSC110-20232 EFSC110-2023M EFSC110-20232M
Two Gang-Factory Seal
Class I, Group C and D, Class II, Group F, G, Class III Class I, Group C and D, Class II, Group F, G, Class III Dead-End ½ EFS250-2023 EFS250-20232 EFS250-2023M EFS250-20232M ¾ EFS275-2023 EFS275-20232 EFS275-2023M EFS275-20232M 1 EFS210-2023 EFS210-20232 EFS210-2023M EFS210-20232M Feed-Thru ½ EFSC250-2023 EFSC250-20232 EFSC250-2023M EFSC250-20232M ¾ EFSC275-2023 EFSC275-20232 EFSC275-2023M EFSC275-20232M
1 EFSC210-2023 EFSC210-20232 EFSC210-2023M EFSC210-20232M
-20232M
Malleable Iron Receptacle and Mounting Box With Factory Sealed Chamber
Class I, Groups B, C & D, Class II, Groups F, G Class III No external seals required.
Single Gang-Factory Seal Type Hub Size 125V 250V
Dead-End ½ EFSB150-2023M EFSB150-20232M ¾ EFSB175-2023M EFSB175-20232M Feed-Thru ½ EFSCB150-2023M EFSCB150-20232M ¾ EFSCB175-2023M EFSCB175-20232M
Rating Notes:
1. Single gang aluminum EFSR receptacle cover and malleable iron EFD box suitable for Class I, Div. 1, Group B when
external seals are used (seals must be placed adjacent to each conduit entrance).
2. Single gang malleable iron EFSR receptacle and mounting EFD box suitable for Group B, no external seals required when using with sealing chamber.
3. TYPE 3RX when the screw cover is installed and the cover is fully engaged. Apply lubricant provided in the bag on the cover and all flanges to keep water out. Ordering Notes: For aluminum box and receptacle cover, add suff
ix A (For Ex: Cat# EFS150-2023A).
Page 3 330062-1 Rev. A 02/18/09 ESG Electrical Group 800-621-1506 ww.appletonelec.com
Dimensions: Contender® U-Line® ENR Receptacle
UNILET
TYPE
1-GANG 1 6.17(15.7) 7.03(17.9) 1(2.5) 2-GANG 1 6.17(15.7) 7.03(17.9) 1(2.5)
3/4 6.06(15.4) 6.81(17.3) 0.88(2.2) 1/2 & 3/4 6.06(15.4) 6.81(17.3) 0.88(2.2)
1/2 6.06(15.4) 6.81(17.3) 0.75(1.9)
HUB SIZE
(IN) A"(cm) B"(cm) C"(cm)
UNILET
TYPE
HUB SIZE
(IN) A"(cm) B"(cm) C"(cm)
Contender® U-Line® ENR Receptacle Catalog Number
Aluminum Receptacle and Malleable Iron Contender Series Mounting Box
Class I, Groups C & D, Class II, Group F, G, Class III
Single Gang-Factory Seal
Dead-End ½ ENR11201 ENR11202 ¾ ENR21201 ENR21202
1 ENR31201 ENR31202 Feed-Thru ¾ ENRC21201 ENRC21202
Double Gang-Factory Seal
Class I, Groups C & D, Class II, Group F, G, Class III
Dead-End ½ ENR12201 ENR12202 ¾ ENR22201 ENR22202
Feed-Thru ¾ ENRC22201 ENRC22202
Rating Notes:
TYPE 3RX when the screw cover is installed and the cover is fully engaged. Apply lubricant provided in the bag on the cover and all flanges to keep water out.
Ordering Notes:
Standard U-Line Contender catalog includes aluminum ENR receptacle and malleable iron EDS box. For aluminum box and receptacle cover, add suffix SA (For Ex: Cat# ENR11201SA)
½ ENRC11201 ENRC11202
1 ENRC31201 ENRC31202
1 ENR32201 ENR32202
½ ENRC12201 ENRC12202
1 ENRC32201 ENRC32202
Retain this instruction sheet for future reference.
Page 4 330062-1 Rev. A 02/18/09 ESG Electrical Group • 800-621-1506 • www.appletonelec.com
U-Line® Intermateability Chart
The Appleton “ECP” Model “D” Plug and “EFS” and “ENR” Receptacles are UL Listed Combinations. The Appleton “ECP” Model “D” Plug with Killark® UL Listed “UGR” Series Receptacles or with Crouse-Hinds® UL Listed “ENR” Series Receptacles are UL Classified Combinations.
Contender Appleton Model D U-Line Plug Appleton Plug Receptacle Receptacle Receptacle Receptacle Receptacle Conduit Size, No. of Rating Cat. No. Rating Cat. No. Cat. No. Cat. No. Cat. No. Openings In. Gangs
125V,15A,1HP ECP-1523 125V,20A,1HP EFSR-2023 ENR-5201 UGR0-20231 ENR-5201 – – –
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFS150-2023 ENR-11201 UGR1-20231 ENR-11201 1 1/2 1
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFS175-2023 ENR-21201 UGR2-20231 ENR-21201 1 3/4 1
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFS110-2023 ENR-31201 UGR3-20231 ENR-31201 1 1 1
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFSC150-2023 ENRC-11201 UGR4-20231 ENRC-11201 2 1/2 1
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFSC175-2023 ENRC-21201 UGR5-20231 ENRC-21201 2 3/4 1
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFSC110-2023 ENRC-31201 UGR6-20231 ENRC-31201 2 1 1
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFS250-2023 ENR-12201 UGR7-20231 ENR-12201 1 1/2 2
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFS275-2023 ENR-22201 UGR8-20231 ENR-22201 1 3/4 2
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFS210-2023 ENR-32201 UGR9-20231 ENR-32201 1 1 2
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFSC250-2023 ENRC-12201 UGR10-20231 ENRC-12201 2 1/2 2
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFSC275-2023 ENRC-22201 UGR11-20231 ENRC-22201 2 3/4 2
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFSC210-2023 ENRC-32201 UGR12-20231 ENRC-32201 2 1 2
125V,20A,1HP ECP-2023
250V,20A,2HP ECP-20232 250V,20A,2HP EFSR-20232 ENR-6202 UGR0-20232 ENR-6202 – – –
250V,20A,2HP ECP-20232 250V,20A,2HP EFS150-20232 ENR-11202 UGR1-20232 ENR-11202 1 1/2 1
250V,20A,2HP ECP-20232 250V,20A,2HP EFS175-20232 ENR-21202 UGR2-20232 ENR-21202 1 3/4 1
250V,20A,2HP ECP-20232 250V,20A,2HP EFS110-20232 ENR-31202 UGR3-20232 ENR-31202 1 1 1
250V,20A,2HP ECP-20232 250V,20A,2HP EFSC150-20232 ENRC-11202 UGR4-20232 ENRC-11202 2 1/2 1
250V,20A,2HP ECP-20232 250V,20A,2HP EFSC175-20232 ENRC-21202 UGR5-20232 ENRC-21202 2 3/4 1
250V,20A,2HP ECP-20232 250V,20A,2HP EFSC110-20232 ENRC-31202 UGR6-20232 ENRC-31202 2 1 1
250V,20A,2HP ECP-20232 250V,20A,2HP EFS250-20232 ENR-12202 UGR7-20232 ENR-12202 1 1/2 2
250V,20A,2HP ECP-20232 250V,20A,2HP EFS275-20232 ENR-22202 UGR8-20232 ENR-22202 1 3/4 2
250V,20A,2HP ECP-20232 250V,20A,2HP EFS210-20232 ENR-32202 UGR9-20232 ENR-32202 1 1 2
250V,20A,2HP ECP-20232 250V,20A,2HP EFSC250-20232 ENRC-12202 UGR10-20232 ENRC-12202 2 1/2 2
250V,20A,2HP ECP-20232 250V,20A,2HP EFSC275-20232 ENRC-22202 UGR11-20232 ENRC-22202 2 3/4 2
250V,20A,2HP ECP-20232 250V,20A,2HP EFSC210-20232 ENRC-32202 UGR12-20232 ENRC-32202 2 1 2
®
U-Line® Killark Crouse-Hinds No. of Hub
®
Page 5 330062-1 Rev. B 06/05/09 ESG Electrical Group • 800-621-1506 • ww.appletonelec.com
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