Appleton Appleton Powertite Series Pin and Sleeve Plugs, Connectors and Receptacles, 330086 Instruction Sheet
330086-000
INSTRUCTION SHEET
instruction For instAllAtion And MAintenAnce oF powertite® series:
pin And sleeve receptAcles, plugs And cAble connectors (30, 60, 100 And 150 AMpere)
For use with copper conductors only
Electrical Rating
Maximum Voltage: 600 VAC at 50-400Hz, 250V DC; Maximum.
Continuous Current: 30, 60, 100 or 150 Amperes.
ApplicAtions
• Designed to supply power to portable or xed electrical
equipment such as motor generator units, welders, pumps,
compressors and similar apparatus.
• Ideal for use on shipping docks, ports and other “ship to
shore” applications.
• Suitable for use in locations where a watertight
enclosure is required.
• Rough usage construction.
FeAtures
A. Rugged. All components have copper-free aluminum
housings.
B. Two Grounding Styles. Copper grounding straps in
Style 2 receptacles and plugs (shown) ground thru shell
and extra pole. Style 1 thru shell only.
C. Convertible. Two screws secure receptacle insulator
block; one screw secures plug insulator block. Permits
easy conversion to reverse service (30, 60, 100A).
D. Watertight. Mounting box sealed with gasket. Receptacle
and connector seals with screw cap or plug. Plug sealed
when in receptacle or connector
E. Insulator Blocks. Provide high mechanical and dielectric
strength, very low “arc tracking”.
F. Positive Ground. Grounding detent springs assure
maintained ground contact.
G. Self-Aligning. “Floating” plug and receptacle contacts
automatically align.
H. ArcingConned. Contacts made and broken in snufng
chamber. In emergency, plugs can be withdrawn under
full rated loads (30A thru 100A). Positive polarization helps
prevent mismatching plugs.
I. Positive Contacts. Brass contacts have integral springs
for positive maintained electrical contact.
J. Clamping Ring, Plug. Neoprene gasketed, 30A, 60A,
100A, 150A plugs thread onto receptacle for watertight
union.
K. Positive Cable Clamp. Plugs supplied with neoprene
bushing and a reversible cable clamp for rm, watertight
t over a wide range of cable diameters. Locking screw
prevents Gland Nut from turning.
retAin this instruction sheet For
Future reFerence.
reAd instructions cAreFully And
with Full understAnding For sAFe
instAllAtion And operAtion.
coMpliAnces:
UL Standards 1682, 1686 (all) and 1010/1203 (plugs only);
CSA Specication C22.2 No. 182.1
Enclosure Type 3, 4, 4X
FIGURE 1
A
D
B
C
E
G
F
H
I
J
E
C
A
K
Style 2 Powertite Plugs, Receptacles and Cable
Connectors are equipped (since mid-1990) with contacts
designed to provide a safety polarization means called
“Controlled Length” contacts, as indicated on product
nameplate. This feature will not allow the plug grounding
contact (Style 2) to touch an energized receptacle “line”
contact in the event the plug becomes damaged and/or
loses its primary polarization means and/or is rotated into
the incorrect position.
Appleton Electric • www.appletonelec.com • 800-621-1506 Rev. J 4/15/10 Page 1
Except as expressly provided by Appleton Electric
(Appleton) in writing, Appleton products are intended for
ultimate purchase by industrial users and for operation
by persons trained and experienced in the use and
maintenance of this equipment and not for consumers or
consumer use. Appleton warranties do not extend to and
no reseller is authorized to extend Appleton’s warranties to
any consumer.
CAUTION
To prevent ignition of hazardous atmospheres do not use in
Class 1, Group F locations that contain electrically conductive dusts.
CAUTION
ACP series plugs may be mated with Powertite Series
Receptacles in ordinary locations and with the DBR,
MD2SR, JBR, EBR and EBRH Series Receptacles for
use in hazardous (classied) locations as dened in the
National Electrical Code and the Canadian Electric Code.
Portable utilization equipment connected to the ACP Series
plug must be approved for use in the intended location.
Equipment NOT approved for use in hazardous locations
as dened by the N.E.C. and C.E.C., connected to an ACP
plug must be used in non-hazardous locations. If used in a
hazardous area, the equipment must be approved for that
location, or the area must be purged of the hazard and
declared non-hazardous.
WARNING
Use cable with diameters within the specied range given in
TABLE B for any given grommet size and clamp orientation.
Failure to do so may result in over stressed wire terminations
which could cause the conductors to pull out of the contacts
and cause serious/fatal injuries due to electrocution or re.
WARNING
Do not modify these devices in any way.
Replace any missing or broken parts with proper replacements parts from Appleton Electric. Modication of these
devices or substitution of parts with non-standard parts may
result in serious/fatal personal injury from electrocution.
Plug is watertight when inserted in proper receptacle or
cable connector and the clamping ring is fully tightened.
instAllAtion instructions For powertite “Acp” plugs:
30A, 60A, 100A, 150A
FIGURE 2
CABLE
STEEL RING
7
GROMMET
6
CLAMPING
RING
8
WARNING
If any parts of the plug, receptacle or cable connector
appear to be missing, broken or show signs of damage;
DISCONTINUE USE IMMEDIATELY!
This condition could cause serious/fatal personal injury
due to electrocution and/or equipment damage. Repair with
proper replacement part(s) before continuing service.
WARNING
Electrical power must be turned “OFF” before and during
installation and maintenance. Failure to do so may result
in serious/fatal injuries due to electrocution.
HOUSING
GROUND STRAP
12
(Style 2 only)
INSULATOR BLOCK
9
ASSEMBLY
11
FEMALE
CONTACT
4
CABLE CLAMP
5
3
SET SCREW
GLAND NUT
SEALING WASHER
1
1. Disassemble plug as shown in Figure 2 by removing
sleeve locking screw 1 and loosen set screw 3 (for
applicable models only), and unscrewing gland nut
4. It is not necessary to remove female contacts 11
from insulator block 9. In case of STYLE 2 insulator
block, make sure grounding contact with strap is in the
proper location. See Figure 4.
2. Strip the cable jacket and individual conductors per
Table “A”.
3. Select proper grommet 6 and cable clamp 5 orientation
per Table “B”.
Reversible cable
cl amps (j ust
remove screws, ip
over and replace
1st POSITION 2nd POSITION 3rd POSITION
GROUND STRAP
SLEEVE LOCKING
SCREW
13
SCREW (Style 2 Only)
2
SLEEVE
screws) permit wide cable range. Convenient in instal-
lations having different cable sizes. See Figure 8.
4. Slide gland nut 4, steel ring 7, proper grommet 6 and
housing 8 in that order back over cable.
5. Connect wires to proper terminals in insulator block
by loosening (but not removing) terminal pressure
screws on contacts. Then insert conductors including
all strands into contact terminals according to your
established wiring scheme. Tighten terminal pressure
screws to a torque value per Table C. (Conductors
must bottom in contact terminal well and insulation must extend below surface of insulator block.)
See Figure 3.
Continued on next page...
Appleton Electric • www.appletonelec.com • 800-621-1506Page 2 330086-000 Rev. J 4/15/10
6. Position insulator block assembly 9 in sleeve 2. For
STYLE 2, attach ground strap 12 to sleeve 2 with
ground strap screw and torque in 25 in. lb. min. / 30
in. lb max. Screw the combination of sleeve and contact block assembly into housing 8 until the threaded
hole in sleeve 2 is aligned with the hole in housing
8. Thread in sleeve locking screw 1 including sealing
washer and torque to 30 in. lb. min. / 35 in. lb. max.
7. Slide grommet 6 and steel ring 7 up and as close to
housing as possible. Force cable into wiring cham-
ber to induce a minimum of 1/8 in. slack in the wire
between clamp and terminal. Screw gland nut 4 onto
housing 8 and torque per Table “C”. Finally torque the
set screw 3 (for applicable model only) in place at 10
in. lb. min. / 15 in. lb. max.
8. Refer to Table “B” and Figure 8 for correct cable clamp
orientation. Tighten cable clamp screws to 30 in. lb.
min. / 35 in. lb. max. Screws were lubricated at the
factory but if needed, relubricate with a good grade of
grease.
WARNING
A wire scheme must be followed so that the same
color wire is always put into the same numbered contact opening in all plugs, connectors and receptacles in
the system. This will help insure correct polarity for
the system and helps to eliminate possibilities for
equipment damage and/or personal injuries due to
electrocution or re.
FIGURE 3
CONDUCTOR INSULATION
BELOW THIS SURFACE
WIRE
(see Table A)
SCREWDRIVER/ALLEN WRENCH
TERMINAL
PRESSURE
SCREW
INSULATOR BLOCK
ASSEMBLY
instAllAtion instructions For powertite “Adr” receptAcles:
30A, 60A, 100A, 150A
FIGURE 5
ADR Spring Cover ADR Threaded Cap
ELECTRICAL TESTING
Do not connect to power until conducting the following
electrical tests.
• Test continuity of wiring to verify correct phasing and
grounding connections.
• Measure insulation resistance to be sure system does
not have any short circuits or unwanted grounds.
FIGURE 4
In STYLE 2, unmarked terminal cavities are for grounding contacts.
4 POLE
Front View
NOTE:
3 POLE
REAR VIEW OF
INSULATOR BLOCKS
Back View
1 Mounting
Bolts (4)
2 Gasket5 Set
Screws
Cover
Automatically
Closes
NOTE: Spring cover in open position for illustration only.
4 Spring
Cover
Spring Cover and Screw Cover receptacles are threaded to
accept the clamping ring of the ACP plug. The ring threads onto
the receptacle to form a watertight assembly with plug in use
and also to prevent plug fallout. When the plug is withdrawn,
the gasketed Spring Cover automatically closes tightly against
receptacle opening providing weather-proof protection.
Receptacle
Insulator Block
6 Receptacle
Less Cover
Polarization Rib
3. Mount receptacle to previously installed back box using
mounting bolts 1 supplied with receptacle and torque to 30
in. lb. min. / 40 in. lb. max. Mounting screws provide electrical continuity between receptacle housing 6 and back
box. Make sure gasket 2 is positioned correctly to make a
watertight seal.
Mounting
Holes (4)
Grounding Strap
(Style 2 only)
7 Insulator Block
Assembly
8 Insulator Retaining
Screw (2) & Washer
4. The spring cover can be positioned to open in any direc-
1. Follow instruction given in paragraphs 2 and 5 for “ACP”
plugs.
2. Insert insulator block assembly 7 into receptacle housing
tion by loosening the set screws 5, repositioning the spring
cover 4, and retightening the set screws 5. Torque set
screws 5 to 7 in. lb. min. / 12 in. lb. max.
6 and install two retaining screws with washers 8. Torque
to 30 in. lbs. min. / 35 in. lbs. max.
Appleton Electric • www.appletonelec.com • 800-621-1506 330086-000 Rev. J 4/15/10 Page 3
instAllAtion instructions For powertite “Arc” receptAcles:
30A, 60A, 100A, 150A
30A cAble connector
GLAND NUT
FIGURE 6
CABLE
CABLE CLAMP
5
These Cable Connectors are for use
with “ACP” Powertite Plugs and
others. See Intermateability Chart
4
STEEL RING
7
GROMMET
6
1. Disassemble connector as shown in Figure 6 by loosen-
ing sleeve locking set screw 1, then unscrew sleeve 2
and gland nut 4.
2. Follow instructions given in paragraphs 2, 3, 4, 5 and 6
for the “ACP” plugs.
HOUSING
8
GROUND STRAP
12
(Style 2 only)
GROUND STRAP
13
SCREW (Style 2 Only)
INSULATOR BLOCK
9
ASSEMBLY
10
SLEEVE LOCKING
1
SCREW
O-RING SEAL
2
SLEEVE
3. Screw the combination of sleeve and
insulatorblock assembly into the housing 8 until the
gasket 10 is tightened between the sleeve 2 and the
housing 8.
4. Tighten sleeve locking set screw 1 and torque to 30 in.
lb. min. / 35 in. lb. max.
5. Follow instruction given in paragraphs 7and 8 for “ACP”
plugs.
60A/100A/150A cAble connector
GLAND NUT
SET SCREW
3
4
STEEL RING
7
GROMMET
6
FIGURE 7
CABLE
CABLE CLAMP
5
SEALING WASHER
These Cable Connectors are for use
with “ACP” Powertite Plugs and
others. See Intermateability Chart
1. Disassemble connector as shown in Figure 7 by loosen-
ing sleeve locking set screw 1 and gland nut set screw
3 (for applicable models only), then unscrew sleeve 2
and gland nut 4.
2. Follow instructions given in paragraphs 2, 3, 4, 5 and 6
TABLE A
Terminal Wire Range and Stripping Guide, Copper
Conductors Only
Amperes
Ratings
30 1-12 1/2 #10 - #6 #10 - #8
60 1-7/8 5/8 #6 - #2 #6 - #4
100 2-1/2 7/8 #4 - #1 #4 - #2
* 150 (CD) 2-1/2 7/8 #2 - 2/0 #2 - 1/0
* 150 (DE) 4.0 7/8 #2 - 2/0 #2 - 1/0
Dimensions in inches
Strip Length (inches)
Jacket Conductor
A B Building Extra Flex
Terminal Wire Range (AWG)
HOUSING
8
SLEEVE LOCKING
1
SCREW
GROUND STRAP
12
(Style 2 only)
SLEEVE
2
O-RING SEAL
GROUND STRAP
13
SCREW (Style 2 Only)
INSULATOR BLOCK
9
ASSEMBLY
10
for the “ACP” plugs.
3. Screw the combination of sleeve 2 and
insulator block assembly 9 into the housing 8 until the
“O”-ring 10 seats against the sleeve 2 and housing
8. At this point continue to screw the two components
together until the hole in the housing is aligned with the
threaded hole of the sleeve 2. Replace sleeve locking
screw 1 and torque to 30 in. lb. min. / 35 in. lb. max.
4. Follow instruction given in paragraphs 7 and 8 for “ACP”
plugs.
Grounding Conductor
(Green or Bare)
B
A
* For 150 AMP Rating:
Size AWG
#2 115 AMP 130 AMP
#1 130 AMP 150 AMP
Plug and cord connectors are rated for use with
Type SO or equivalent portable cord with copper
conductors ONLY.
Temperature Rating of Conductor
75°C 90°C
CAUTION
Appleton Electric • www.appletonelec.com • 800-621-1506Page 4 330086-000 Rev. J 4/15/10
Care must be taken not to cut into the individual conductor insula-
CAUTION
tion when removing the outer cable jacket and to not damage the
conductors when removing individual wire insulation. Failure to do
so will seriously degrade the electrical properties of the cable and
may produce overheating/electrical hazard due to electrocution.
TABLE B
Dimensions in inches
Grommet Selection and Cable Clamp Orientation Guide (gure8)
AMP SIZE &
CAT. NO.
ACP30xxBC
ARC30xxBC
ACP60xxBC
ARC60xxBC
ACP10xxCD
ARC10xxCD
ACP15034CD
150 AMP
ACP15034DE
*Clamps B & C were replaced by clamp BC; also C & D replaced by CD. Some products with a B or C
catalog number sufx were shipped with a BC clamp installed. Same for C or D but with a CD clamp.
CABLE DIA.
RANGE (In.)
GROMMET
I.D. (in.)
REVERSIBLE
CLAMP POSITION
30 AMP
.390-.625 .625 1
.625-.812 .812 1
.812-1.125 1.125 1
60 AMP
.625-.812 .812 1
.812-1.125 1.125 1
1.125-1.375 1.375 2*
100 & 150 (CD) AMP
.875-1.062 1.062 1
1.062-1.281 1.281 1
1.281-1.562 1.562 2
1.562-1.906 1.906 2
1.25-1.28 1.28 1
1.28-1.56 1.56 1
1.56-1.91 1.91 3
1.91-2.19 2.19 2
Use cable with diameters within the specied range given in TABLE
WARNING
“B” for any given grommet size and clamp orientation. Failure to do
so may result in over stressed wire terminations which could cause
the conductors to pull out of the contacts and cause serious/fatal
injuries due to electrocution.
Figure 8
To reverse cable clamp, just remove screws, ip over and replace screws. Permits a
wider cable range. Convenient in installations having different cable sizes.
1st POSITION 2nd POSITION 3rd POSITION
ACP plugs are supplied with four bushings to accommodate a wide variety of
cable diameters.
Table C
Gland Nut and Terminal Tightening
Torque Guide
Device AMP Rating
30 A 60.0 35.0
60 A 60.0 40.0
100 A 72.0 50.0
150 A (CD) 72.0 80.0
150 A (DE) 80.0 80.0
For minimum torque tightening, see Table C.
Min. Tightening Torque (in. lb.)
Gland Nut Terminal
30A 60A 100A
APPLETON
312737 312726 312738
WRDK3034 WRDK6034 WRDK1034
WRDK30SQ WRDK60SQ WRDK10SQ
CROUSE-HINDS
NPJ3383 NPJ3483 NPJ6384 NPJ6484 NPJ10386 NPJ10486
NPJ3384 NPJ3484 NPJ6385 NPJ6485 NPJ10387 NPJ10487
NPR3363 NPR3463 NPR6364 NPR6464 NPR10366 NPR10466
NPR3364 NPR3464 NPR6365 NPR6465 NPR10367 NPR10467
NR332 NR342 NR632 NR642 NR1032 NR1042
interMAteAbility chArt For ordinAry locAtion plugs & receptAcles
AR321 AR331 AR341 AR332 AR342 AR621 AR631 AR641 AR632 AR642 AR1021 AR1031 AR1041 AR1032 AR1042
AR323 AR333 AR343 AR334 AR344 AR623 AR633 AR643 AR634 AR644 AR1023 AR1033 AR1043 AR1034 AR1044
2W, 2P 3W, 3P 4W, 4P 2W, 3P 3W, 4P 2W, 2P 3W, 3P 4W, 4P 2W, 3P 3W, 4P 2W, 2P 3W, 3P 4W, 4P 2W, 3P 3W, 4P
ARC3022BC ARC3033BC ARC3044BC ARC3023BC ARC3034BC ARC6022BC ARC6033BC ARC6044BC ARC6023BC ARC6034BC ARC1022CD ARC1033CD ARC1044CD ARC1023CD ARC1034CD
Plugs ACP3022BC ACP3033BC ACP3044BC ACP3023BC ACP3034BC ACP6022BC ACP6033BC ACP6044BC ACP6023BC ACP6034BC ACP1022CD ACP1033CD ACP1044CD ACP1023CD ACP1034CD
Cable
Connectors
ADR3022 ADR3033 ADR3044 ADR3023 ADR3034 ADR6022 ADR6033 ADR6044 ADR6023 ADR6034 ADR1022 ADR1033 ADR1044 ADR1023 ADR1034
ACR3022 ACR3033 ACR3044 ACR3023 ACR3034 ACR6022 ACR6033 ACR6044 ACR6023 ACR6034 ACR1022 ACR1033 ACR1044 ACR1023 ACR1034
Receptacles
APJ3275 APJ3375 APJ3475 APJ3385 APJ3485 APJ6275 APJ6375 APJ6475 APJ6385 APJ6485 APJ10277 APJ10377 APJ10477 APJ10387 APJ10487
Plugs
APR3253 APR3353 APR3453 APR3363 APR3463 APR6253 APR6353 APR6453 APR6363 APR6463 APR10255 APR10355 APR10455 APR10365 APR10465
APR3255 APR3355 APR3455 APR3365 APR3465 APR6255 APR6355 APR6455 APR6365 APR6465 APR10257 APR10357 APR10457 APR10367 APR10467
Cable
Connectors
Appleton Electric • www.appletonelec.com • 800-621-1506 330086-000 Rev. J 4/15/10 Page 5
AR327 AR337 AR347 AR338 AR348 AR627 AR637 AR647 AR638 AR648 AR1027 AR1037 AR1047 AR1038 AR1048
Receptacles
Any plug will t and operate in any receptacle or cord connector in that same column.
ACP Plugs for EBR, EBRH, JBR,
MD2SR and DBR Receptacles
PLUG RECEPTACLE
ACP3023BC DBR EBR EBRH JBR MD2SR-3023
ACP3034BC DBR EBR EBRH JBR MD2SR-3034
ACP Plugs can be used with ACR and ADR
series receptacles and ARC cord connectors. ACP Plugs can also be used with the
following receptacles in hazardous locations.
ACP6023BC DBR EBR EBRH JBR MD2SR-6023
ACP6034BC DBR EBR EBRH JBR MD2SR-6034
ACP1023CD DBR EBR EBRH JBR MD2SR-1023
ACP1034CD DBR EBR EBRH JBR MD2SR-1034
ACP1534CD EBR
ACP1534DE EBR
Replacement Parts Lists for Powertite “ACP” plugs
Item A Item B Item C Item D Item E Item F Item G Item H Item I
Wires/
Amp Style
1 2W 2P 69350482000 PTGB30 CLMPR30 ------- API-3022 69304368001 69304368003 69P06174000 69W05146003 69304023016
1 3W 3P 69350482000 PTGB30 CLMPR30 ------- API-3033 69304368001 69304368003 69P06174000 69W05146003 69304023016
30
1 4W 4P 69350482000 PTGB30 CLMPR30 ------- API-3044 69304368001 69304368003 69P06174000 69W05146003 69304023016
2 2W 3P 69350482000 PTGB30 CLMPR30 ------- API-3023 69304368001 69304368005 69P06174000 69W05146003 69304023016
2 3W 4P 69350482000 PTGB30 CLMPR30 ------- API-3034 69304368001 69304368005 69P06174000 69W05146003 69304023016
1 2W 2P 69350482000 PTGB60 CLMPR23P60 ------- API-6022 69304339001 69304339003 69P06175000 69W05146001 69304023017
1 3W 3P 69350482000 PTGB60 CLMPR23P60 ------- API-6033 69304339001 69304339003 69P06175000 69W05146001 69304023017
1 4W 4P 69350482000 PTGB60 CLMPR4P60 ------- API-6044 69304340001 69304340003 69P06175000 69W05146001 69304023018
60
2 2W 3P 69350482000 PTGB60 CLMPR23P60 ------- API-6023 69304339002 69304339005 69P06175000 69W05146001 69304023017
2 3W 4P 69350482000 PTGB60 CLMPR4P60 ------- API-6034 69304340002 69304340005 69P06175000 69W05146001 69304023018
1 2W 2P 69350495000 PTGBCD CLMPR23P100 69304113001 API-1022 69304341001 69304341003 69P06175000 69W05146001 69304023019
1 3W 3P 69350495000 PTGBCD CLMPR23P100 69304113001 API-1033 69304341001 69304341003 69P06175000 69W05146001 69304023019
100
1 4W 4P 69350495000 PTGBCD CLMPR4P100 69304113001 API-1044 69304342001 69304342003 69P06175000 69W05146001 69304023020
2 2W 3P 69350495000 PTGBCD CLMPR23P100 69304113001 API-1023 69304341002 69304341005 69P06175000 69W05146001 69304023019
150(CD) 2 3W 4P 69350495000 PTGBCD CLMPR4P100 69304113002 API-15034 69304342006 69304342005 69P06175000 69W05146001 69304023020
150(DE) 2 3W 4P 69350495001 PTGBDE CLMPR4P100 69304113002 API-15034 69304342006 ------- 69P06175000 69W05146001 69304023020
2 3W 4P 69350495000 PTGBCD CLMPR4P100 69304113002 API-1034 69304342002 69304342005 69P06175000 69W05146001 69304023020
Poles
Gland Nut
Assembly
Bushing Kit Clamp Ring
Split
Ring
Contact Block
Assembly
Sleve
STD Position
Sleve
P4 Position
Sleeve Locking
Screw
Nylon Washer Gasket
Replacement Parts Lists for Powertite “ARC” Cable Connectors
Item A Item B Item C Item D Item E Item F Item G
Amp Style Wires/Poles
1 2W 2P 69350482000 PTGB30 69P06988000 69W05469012 ARI-3022 69304374003 69351039001 69351039005
1 3W 3P 69350482000 PTGB30 69P06988000 69W05469012 ARI-3033 69304374003 69351039001 69351039005
1 4W 4P 69350482000 PTGB30 69P06988000 69W05469012 ARI-3044 69304374003 69351039001 69351039005
30
2 2W 3P 69350482000 PTGB30 69P06988000 69W05469012 ARI-3023 69304374003 69351039001 69351039005
2 3W 4P 69350482000 PTGB30 69P06988000 69W05469012 ARI-3034 69304374003 69351039001 69351039005
1 2W 2P 69350482000 PTGB60 69P06988000 69W05469012 ARI-6022 69304374001 69351038001 69351038005
1 3W 3P 69350482000 PTGB60 69P06988000 69W05469012 ARI-6033 69304374001 69351038001 69351038005
60
1 4W 4P 69350482000 PTGB60 69P06988000 69W05469012 ARI-6044 69304374001 69351038001 69351038005
2 2W 3P 69350482000 PTGB60 69P06988000 69W05469012 ARI-6023 69304374001 69351038001 69351038005
2 3W 4P 69350482000 PTGB60 69P06988000 69W05469012 ARI-6034 69304374001 69351038001 69351038005
1 2W 2P 69350495000 PTGBCD 69P06175000 69W05146001 ARI-1022 69304374004 69351039001 69351039005
1 3W 3P 69350495000 PTGBCD 69P06175000 69W05146001 ARI-1033 69304374004 69351039001 69351039005
100
1 4W 4P 69350495000 PTGBCD 69P06175000 69W05146001 ARI-1044 69304374004 69351039001 69351039005
2 2W 3P 69350495000 PTGBCD 69P06175000 69W05146001 ARI-1023 69304374004 69351039001 69351039005
150(CD) 2 3W 4P 69350495000 PTGBCD 69P06175000 69W05146001 ARI-15034 69304374004 69351039009 69351039005
150(DE) 2 3W 4P 69350495001 PTGBDE 69P06175000 69W05146001 ARI-15034 69304374004 69351039009
2 3W 4P 69350495000 PTGBCD 69P06175000 69W05146001 ARI-1034 69304374004 69351039001 69351039005
Gland Nut
Assembly
Bushing Kit
Sleeve Locking
Screw
Nylon Washer
Contact Block
Assembly
O-Ring
Sleeve
Std Position
Sleeve
P4 Position
-------
EGS Electrical Group • www.appletonelec.com • 800-621-1506Page 6 330086-000 Rev. J 4/15/10
Replacement Parts Lists for Powertite “ADR” Receptacles
C Mounting Bolts
A Spring Cover &
Ring
Ampacity Style Description
1 2W 2P PTSC30 PTTC30 69P05340000 69060871000 ARI-3022 69P05738000 69W05127000
1 3W 3P PTSC30 PTTC30 69P05340000 69060871000 ARI-3033 69P05738000 69W05127000
30
60
100
150 2 3W4P PTSC100B PTTC100B 69P07311000 69060567000 ARI-15034 69P05738000 69W05127000
1 4W 4P PTSC30 PTTC30 69P05340000 69060871000 ARI-3044 69P05738000 69W05127000
2 2W 3P PTSC30 PTTC30 69P05340000 69060871000 ARI-3023 69P05738000 69W05127000
2 3W 4P PTSC30 PTTC30 69P05340000 69060871000 ARI-3034 69P05738000 69W05127000
1 2W 2P PTSC60A PTTC60A 69P07311000 69060567000 ARI-6022 69P05738000 69W05127000
1 3W 3P PTSC60A PTTC60A 69P07311000 69060567000 ARI-6033 69P05738000 69W05127000
1 4W 4P PTSC60B PTTC60B 69P07311000 69060567000 ARI-6044 69P05738000 69W05127000
2 2W 3P PTSC60A PTTC60A 69P07311000 69060567000 ARI-6023 69P05738000 69W05127000
2 3W 4P PTSC60B PTTC60B 69P07311000 69060567000 ARI-6034 69P05738000 69W05127000
1 2W 2P PTSC100A PTTC100A 69P07311000 69060567000 ARI-1022 69P05738000 69W05127000
1 3W 3P PTSC100A PTTC100A 69P07311000 69060567000 ARI-1033 69P05738000 69W05127000
1 4W 4P PTSC100B PTTC100B 69P07311000 69060567000 ARI-1044 69P05738000 69W05127000
2 2W 3P PTSC100A PTTC100A 69P07311000 69060567000 ARI-1023 69P05738000 69W05127000
2 3W 4P PTSC100B PTTC100B 69P07311000 69060567000 ARI-1034 69P05738000 69W05127000
B Threaded
Cover
Item A Item B Item C Item D Item E Item F Item G
Spring Cover
& Ring
Threaded
Cover
Housing not offered as a replacement part.
Mounting
Bolts
Gasket
D Gasket
Contact Block
Assembly
F Insulator Block
Retaining
G Screws &
Washers
E Insulator Block
Assembly
Insulator Block
Retaining
Screws
Washers
Maintenance
Electrical and mechanical inspection of all components must be performed regularly. It is recommended that
inspection be performed a minimum of once a year.
WARNING
If any parts of the plug, receptacle or cable connector
appear to be missing, broken or show signs of damage;
DISCONTINUE USE IMMEDIATELY!
This condition could cause serious/fatal personal injury
due to electrocution and/or equipment damage. Repair with
proper replacement part(s) before continuing service.
5. Inspect gland nut and cable grip tightness to ensure
proper cord/cable gripping.
6. Torque all screws as described in instructions
before re-using device.
7. Inspect housing parts and replace those which are
broken or excessively worn.
8. Check contacts for signs of excessive arcing or
burning and replace if necessary.
1. Inspect all contact wire terminals for tightness.
(Retorque). Discoloration due to excessive heat is
an indicator of possible problems and should be
thoroughly investigated and repaired as necessary.
2. Check grounding and bonding for correct installa-
In addition to these required maintenance procedures,
we recommend an Electrical Preventive Maintenance
program as described in the National Fire Protection
Association Bulletin NFPA No. 70B.
tion and secure connection. (Re-torque)
3. Check gaskets for deterioration and replace if necessary.
4. Clean exterior surfaces making sure nameplates
remain legible.
ELECTRICAL RATING
Maximum Voltages: 600 VAC @ 50-400Hz, 250V
DC; Maximum continuous current: 30, 60, 100 or 150
Amperes.
Retain this Instruction Sheet for Future Reference
EGS Electrical Group • www.appletonelec.com • 800-621-1506 330086-000 Rev. J 4/15/10 Page 7
powertite products technicAl dAtA:
Powertite Plugs and Receptacles available in two grounding styles:
Shell Only
Grounding
Portable cord,
4-conductor
STYLE 1
Shell Only
Grounding
Grounded thru
conduit system
Shell
Grounding
Portable cord,
4-connector
PLUG
STYLE 2
Extra Pole
Grounding
RECEPTACLE
Powertite 30, 60, 100 Amp Pin
and Sleeve Receptacles, Plugs
and Connectors
Dimensions in Inches
Receptacle Mounted on AEE Box
Spring Cover Front View Threaded Cap
Amp
30 6.88 3.75 4.25 7.13 3.88 5.00
60 9.75 5.25 5.50 10.00 4.25 6.38
Receptacle Mounted on AJA-AJAC Box
D
Spring Cover Back View Threaded Cap
Amp A B C D E F G
60 9.63 8.00 8.81 10.69 4.88 6.88 7.88
100 11.44 9.00 9.19 11.82 4.88 6.88 7.88
Receptacle
E
A B C D E F
3/8” dia
E
F
15°
C
G
D
C
D
15°
B
B
A
PLUG
RECEPTACLE
Equipment ground
connected to plug shell
PLUG - Equipment grounding conductor is wired directly to a solderless
lug which is connected to the plug
housing with pressure connector. All
contacts are “current carrying”.
RECEPTACLE - Two detent spring
clips engage the grounded plug
housing on plug insertion - grounded plug shell makes contact with
receptacle ground spring before
line and load poles are engaged.
Grounding path is maintained until
after current-carrying contacts disengage. All contacts are “current
carrying”.
Factory
Equipment ground
connected to extra
pole and plug shell
installed
jumper
Grounded
thru conduit
system and
extra pole
PLUG - Equipment grounding conductor is not only connected to the
solderless lug in the plug housing,
but also to an extra grounding pole.
Grounding pole has copper alloy
grounding jumper strap that connects to plug housing.
RECEPTACLE - Two detent spring
clips engage the grounded plug
housing on plug insertion. Jumper
from extra grounding pole is electrically connected to a screw on
receptacle housing. Longer grounding pole “makes rst and breaks
last”.
EGS Electrical Group • www.appletonelec.com • 800-621-1506Page 8 330086-000 Rev. J 4/15/10
A
ADR Spring Cover ACR Threaded Cap
Amp No. of Poles A B C D E
30 2, 3, 4 3.31 3.19 3.38 2.72 2.06
60 2, 3 4.88 4.63 4.50 3.50 2.31
60 4 4.88 4.63 4.50 3.50 2.44
100 2, 3 5.81 5.50 4.50 3.50 2.44
100 4 5.81 5.50 4.25 3.50 2.56
150 4 5.81 5.50 4.25 3.50 2.56
C
Connector
Amp A B
30 10.50 3.13
60 13.25 3.81
100 16.00 4.25
Plug
Amp No. of Poles A B C D
30 2, 3, 4 6.00 4.75 3.13 1.86
60 2, 3 7.81 4.94 3.50 2.23
60 4 7.81 4.94 3.81 2.55
100 2, 3 10.50 6.63 4.00 2.47
100 & 150(CD) 4 10.50 6.63 4.25 2.72
150(DE) 4 13.40 9.73 4.25 2.72
B
A
ACP Plug
ACP Plug
A
C
D
B
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