650486-001 INSTRUCTION SHEET
Installation Instructions for Appleton™ Code•Master™ LED Luminaire
FOR PROPER AND SAFE INSTALLATION OF THIS PRODUCT, PLEASE READ THE FOLLOWING INSTRUCTIONS.
Product Safety
Signal Words Defined
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous
situation which, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury. NOTICE is used to address practices not related to physical injury.
Safety Instructions for Complete Luminaire
WARNING:
• Do not open or remove the luminaire with the circuit energized.
• Do not remove or replace fuse when luminaire is energized.
• To avoid burning hands, allow luminaire to cool down prior to maintenance.
• Do not use this luminaire on ungrounded systems. Failure to ground the luminaire can result in an electric shock,
which may be fatal.
• Before installation, ensure that the unit complies with the hazardous area classication. Refer to luminaire nameplate,
located on exterior of housing body, for suitability in specic hazardous locations.
• Do not open when explosive atmospheres are present.
• Beware of electrostatic charges. Use a moist cloth to non-metallic parts.
• Supply wires are to be rated for minimum 90°C.
CAUTION:
• Do not look directly at the LEDs when energized.
• Disconnect the luminaire from the supply circuit before opening to reduce the risk of ignition in hazardous atmospheres.
• Do not replace any component in hazardous area. Move the luminaire into the area known to be non-hazardous.
• It is necessary that the globe and all conduit plugs are tightly secured and all luminaire ttings (mounting hood and optic) are tightly
secured to the LED housing to prevent water and dust entry. The optic should be cleaned periodically to maintain lighting efciency.
NOTICE:
• Do not touch the LEDs; touching could leave oily deposits, causing hot spots and potential premature failure.
• This luminaire is designed for and should be installed with hazardous locations wiring method required in accordance with the
National Electrical Code®, Canadian Electrical Code and all applicable local codes.
• This product must be installed in accordance with the applicable installation code by a person familiar with the construction and
operation of the product and hazards involved.
• Do not use this equipment for anything other than its intended use.
Applications/Intended Use
• Marine and wet locations: Apply a corrosion-inhibiting grease, such as petroleum or soap-thickened mineral oils, in 3 lines,
spaced approximately 120 degrees apart, perpendicular to the threads. Tighten all unused close-up plugs to a torque of
3.8 Nm min. 5.5 Nm max.
• Areas where ammable gases and vapors are present under conditions dened by the ratings below.
• Ideal for use in chemical and petrochemical plants, such as manufacturers of plastic, paints and thinners; in reneries and other
process areas where ignitable vapors, dust, moisture, and corrosive elements may be present.
Appleton • 1.800.621.1506 • www.appletonelec.com 650486-001 Rev. A 10/18/18 • Page 1 of 14
Agency Ratings
• Class I, Division 1, Groups B (pendant and stanchion mount only), C, D
• Class II, Division 1, Groups E, F, G
• Class II, Division 2, Groups F, G
• Class III
• Class I, Zone 1, Group IIB & H2
• Type 3R, 4X
• IP66, IP67
• Suitable for wet locations
• Marine outside type (salt water) for US application only
NOTES:
Refer to product nameplate, located on the exterior of the housing body for details.
650486-001 Rev. A 10/18/18 • Page 2 of 14Appleton • 1.800.621.1506 • www.appletonelec.com
Luminaire Dimensions
FIGURE 1: CODE•MASTER LED LUMINAIRE DIMENSIONS
FIGURE 2: FIXTURE/ACCESSORY WEIGHTS
650486-001 Rev. A 10/18/18 • Page 3 of 14Appleton • 1.800.621.1506 • www.appletonelec.com
Mounting Hood Dimensions and Installation
WARNING: Both the Pendant (P/N: CAP75B) and the 25º Stanchion (P/N: CAS150B) mounting hoods must have a Group B
approved sealing tting of the appropriate trade size installed within two inches of the hood. Any manufacturer’s
Group B approved sealing tting may be used. Follow the manufacturer’s sealing tting instructions for proper
seal installation.
Pendant:
CAP-75, CAP-100, CAP-75B
Dimensions:
FIGURE 3: PENDANT HOOD DETAILS
Installation:
1. Remove connection block from pendant hood by loosening the two mounting screws.
2. Thread pendant hood onto the conduit and tighten locking set screw.
3. Connect GROUND wire to GREEN screw in pendant hood.
4. Connect supply wires to appropriate wires on connection block. Note that the BLACK wire is LINE and the WHITE wire is
COMMON/NEUTRAL.
5. Reinsert connection block into the pendant hood and tighten securely.
6. Thread luminaire onto the pendant hood; the electrical contacts will automatically engage. Ensure that the luminaire is threaded
tightly and tighten the locking set screw.
650486-001 Rev. A 10/18/18 • Page 4 of 14Appleton • 1.800.621.1506 • www.appletonelec.com
Ceiling:
CAC-75, CAC-100
Dimensions:
FIGURE 4: CEILING HOOD DETAILS
Installation:
1. Remove connection block from ceiling hood by loosening the two mounting screws.
2. Bolt the ceiling hood to a supported surface using the four external mounting holes.
3. Connect GROUND wire to GREEN screw in ceiling hood.
4. Connect supply wires to appropriate wires on connection block. Note that the BLACK wire is LINE and the WHITE wire is
COMMON/NEUTRAL.
5. Reinsert connection block into the ceiling hood and tighten securely.
6. Thread luminaire onto the ceiling hood; the electrical contacts will automatically engage. Ensure that the luminaire is threaded
tightly and tighten the locking set screw.
650486-001 Rev. A 10/18/18 • Page 5 of 14Appleton • 1.800.621.1506 • www.appletonelec.com
Loading...