Appleton Appleton Areamaster 250/400 Integrally Ballasted Floodlights, 650112004 Instruction Sheet

EGS Electrical Group • 7770 N. Frontage Rd. • Skokie, Illinois 60077
Rev. C 08/28/01 Page 1
650112-004
INSTRUCTION SHEET
AREAMASTER 250/400W
CAUTION: FOR PROPER AND SAFE INSTALLATION OF THIS PRODUCT,
READ THE FOLLOWING INSTRUCTIONS.
MARINE AND HAZARDOUS LOCATIONS:
•Wiring methods must comply with Class I, Division 2 requirements as stated in the National Electrical Code or other applicable local codes and standards.
•The proper nameplate located on the outside back of luminaire will carry the appropriate ratings based on the luminaire catalog number.
•Where flexible cord is used it should be approved for extra hard wet location usage, and shall have a separate grounding conductor.
•Cord should have a diameter between 0.5" and 0.625" to fit the grommet properly; when tightened this will form a weatherproof seal and strain relief as required (see figure 1).
Integrally ballasted floodlights for mogul based 400W, 250W, 150W, 100W or 70W high pressure sodium lamps; 400W, 250W or 175W metal halide lamps; 400W, 320W, 250W or 200W pulse start metal halide lamps; or 400W, 250W or 175W mercury vapor lamps. For general, marine and Class I, Div. 2, Groups A, B, C and D haz­ardous locations.
NOTE: DO NOT USE ON UNGROUND 480V CIRCUITS.
CAUTION: Depending on the specified catalog number, this luminaire is designed for permanent installation in ordinary, hazardous or marine locations.
DO NOT USE IN AREAS OF LIMITED VENTILATION
OR IN HIGH AMBIENT ENCLOSURES.
The lamp and luminaire operate at high temperatures, contact with combustible material can cause fire and personal contact can cause severe burns.
WARNING: Risk of Electric Shock!
1. Due to high temperature inside of luminaire, use provided sleeving over supply leads (see figure 1).
2. For pole mounting, make incoming supply wire connections inside of the fitter only
. See instruction on back.
LAMP INSTALLATION:
Open Areamaster luminaire by loosening 4 captive screws and allow the cover to swing down. Install proper lamp. Retighten all screws securely to maintain waterproof seal.
AUXILIARY LIGHT:
For Areamaster luminaire equipped with an auxiliary light, see auxiliary lamp label on door for lamp type and maximum wattage information. The auxiliary lamp circuit is factory prewired.
HOT RESTART:
•Units equipped with a Hot Restrike Ignitor will restart lamp after a tem­porary lamp outage. An end of life lamp that does not start will cause the ignitor to de-energize the luminaire.
•After relamping, the power to the luminaire must be shut off to allow the ignitor to reset.
MOUNTING:
A.TRUNNION - Areamaster luminaire provided with a trunnion will mount directly on flat surfaces. The trunnion has a center clearance hole for 1/2" bolt and two 1/2" clearance holes spaced 3-1/2" apart on trunnion center line.
•Trunnion equipped: Slightly loosen (4) trunnion bolts (figure 1). Support and tilt floodlight to desired position with free hand. Retighten bolts.
WIRING:
Areamaster luminaire with Trunnion: For making electrical connec­tions to this unit a three conductor No.16 AWG cable is recom­mended (14 AWG for 1500 watt).
•Open Areamaster luminaire by loosening 4 captive screws and allow the cover to swing down. Remove the three cover screws covering the ballast compartment. Strip cable outer jacket 6 inch­es. Insert cable through grommet and retighten the pressure plate screws. The grommet and pressure plate must be properly tight­ened to form a weatherproof seal and strain relief.
•Place the woven glass sleeving provided over the individual current carrying supply conductors (see figure 1).
•Select the proper ballast voltage lead and splice to line lead (See multi-tap ballast caution label). Splice ballast common to line neutral. Splice floodlight ground green lead to line ground.
FIGURE 1
Pressure Plate
Ground Conductor
Place sleeving over current carrying conductors
7-3/8"
23"
16"
5"
2-3/4"
3-1/2"
3-1/2"
4 trunnion bolts to adjust luminaire angle
3 Mounting Holes 9/16"
17-1/16"
EGS Electrical Group • 7770 N. Frontage Rd. • Skokie, Illinois 60077
Pag e 2
650112-004 Rev. C 08/28/01
MOUNTING INSTRUCTIONS: (see figure 3)
Mount luminaire trunnion to Yoke mount bracket with 2-1/2" bolts & 2-1/2" lockwashers supplied with bracket. Mount yoke bracket with 1-3/4" bolt (supplied by others). Yoke mount may be locked in position with 1-3/8" bolt (supplied by others).
MOUNTING INSTRUCTIONS: (see figure 4) Mount wall or clamp mounting bracket to pole with U bolt and nuts supplied with bracket in desired position on pole. Tighten nuts to secure in position. Mount luminaire with trun­nion & yoke mounting brackets already installed, to wall or clamp mounting bracket with 1-5/8" bolt (supplied by others). Install 1-3/8" bolt (supplied by others) thru yoke mounting bracket and into wall or clamp mounting brac k et. Tighten bolt after aiming luminaire in desired direction to lock in place.
POLE MOUNT BRACKET: (see figure 5) NOTE: Flexible cord or cable shall be for extra hard wet
locations usage and have a temperature rating as indicated on the luminaire nameplate. Cord should have a diameter between 0.5" and 0.625" (13mm - 16mm). Cords outside of this range may prevent the proper functioning of the clamp and result in water ingress.
1.Loosen two screws on pressure plate for cable entrance.
2.Feed pole and bracket cable through cable entrance (#16 AWG (1.5mm) cable recommended).
•Leave at least 10" (254 mm) of slack to mak e connections
inside luminaires.
•Tighten pressure plate.
3.Mount pole mount bracket onto pole and tighten mounting bolts.
4.Remove 2-luminaire mounting bolt(s).
•Mount luminaire to pole mount bracket and secure mount-
ing bolt(s) tightly.
FIGURE 4
FIGURE 5
INSTRUCTIONS FOR GAM8CA & GAM8WB
INSTRUCTIONS FOR GAM8CA
INSTRUCTIONS FOR GAM8SF POLE MOUNT BRACKET
PRESSURE PLATE WITH GASKET
VERTICAL MOUNTING
HORIZONTAL MOUNTING
SUPPLY CABLE
CORD GRIP
PULL 10" AND ENOUGH CABLE FOR DRIP LOOP IN LUMINAIRE WIRING APPLICATION
POLE MOUNTING BOLTS
LUMINAIRE MOUNTING BOLTS
FIGURE 2
FIGURE 3
ROLL PIN
Classified duty floodlights have 1/2" N.P.T. tapped hub for power entry.
Trunnion
Adjust locking
bolts for lumi-
naire alignment
Bolts
Yoke Mount Bracket
Trunnion
Pole
3/8-16 UNC X 1"LG
5/8-11 UNC X 2"LG
U Bolt with nut
Wall or Clamp Mounting Bracket
Yoke Mount Bracket
Adjust locking
bolts for lumi-
naire alignment
CAUTION: Luminaire with optional photocontrol or quartz auxiliary lamp does not comply with UL requirements for use in classified locations.
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