Appleton Appleton A—51 Incandescent Factory Sealed Luminaires, 654105000 Instruction Sheet

EGS Electrical Group • 7770 N. Frontage Rd • Skokie, Illinois 60077
Rev. C 08/28/01 Page 1
654104-000
INSTRUCTION SHEET
A-51 SERIES INCANDESCENT LIGHTING FIXTURE
INSTALLATION AND MAINTENANCE DATA SHEET
The fixture unit must be installed with one of the following
mounting hoods for safe operation. Failure to use fixture unit with one of the following mounting hoods voids warran­ty as well as the U.L. Listing and creates the risk of fire or explosion.
Fixture unit must be installed with:
DIRECTIONS FOR FIXTURE
INSTALLATION
1.Use the installation drawing as a guide.Install mounting hood
first as all wiring connections are made in the mounting hood.The fixture unit requires no internal wiring connections.
• Install mounting hood to conduit system (and/or wall, ceiling or stanchion). If using pendant or stanchion mounting hood, secure the hood to the conduit system with the set screw.
2.Remove the connection block (VPT7) from the mounting hood by loosening (but not removing) the two Phillips head screws.Turn connection block counter-clockwise to remove.
3.When using ceiling bracket (AAC-), long wall bracket (AALB-), o r short wall bracket (AASB-), mounting hoods, threaded adapter (59064050000) can be removed by lifting gasket (59064034000) to access set screw.
• Loosen set screw and turn adapter counter- clockwise for easier access to junction box. If long bracket (AALB-) is being used, bracket can be removed from junction box by loosening set screw in flange and turning counter clock­wise.
4.Pull supply wires from the conduit into the junction box.Make connection of supply wires to the VPT-7 connection block by
attaching “HOT” voltage lead to the brass terminal and
common “neutral” lead to silver terminal.
5.Secure threaded adapter (where applicable) or long bracket (where applicable) to junction box and tighten all set screws.
6.Secure VPT-7 connection block to threaded adapter or mounting hood by slipping over Phillips head screws, turning clockwise and tightening screws.
7.Install lamp into fixture unit. See directions under “Lamp Installation Instructions”.
8.Inspect threads of mounting hoods and the fixture unit to be sure they are clean and free of damage.
• Inspect globe for any chips, scratches or cracks.
CAUTION GENERAL
Chipped, scratched or cracked globes will fail.Replace any such defective lamp housing.
9. Thread the fixture unit into mating threads of mounting hood until tight against gasket of mounting hood. Locking spring of fixture unit should engage with notches on mounting hood.
10. Install guard and/or reflector if desired. Check tightness of set screws and all threaded joints. Activate supply circuit to test fixture.
KEEP THIS MANUAL FOR FUTURE REFERENCE
A51 Series lighting fixtures for:
Class I, Division 1, Groups C and D; Class II, Division 1, Groups E, F, and G
WARNING GENERAL
1. DO NOT MODIFY UNIT IN ANY WAY. Modification may
affect safety and reliability.
2. Improper use or failure to follow these instructions could result in serious injury or proper ty damage.
3. Operator should be instructed in the safe and proper usage and maintenance of this product.
WARNING ELECTRICAL
1. Disconnect electrical power before installation, adjust-
ment and maintenance.
2. DO NOT overload; the amperage and voltage indicated on the nameplate must not be exceeded.
3. Check continuity before connecting electrical power.
4. All installations must comply with applicable local and/or National Electrical Code.
5. Before installing check fixture unit nameplate and carton labels to be sure you have correct fixture and mounting hood. Circuit must be deactivated before installing fixture.
CAUTION GENERAL
1. All A-51 Series Fixtures are to be mounted vertically
with lamp base up.
AAP-50, AAP-75 or AAP-100
Pendant Hood
AAC-50, AAC-75 or AAC-100
Ceiling Hood
AALB-50, AALB-75 or AALB-100
Long Wall Bracket Hood
AASB-50, AASB-75
Short Wall Bracket Hood
FREE OF CHIPS OR CRACKS
EGS Electrical Group • 7770 N. Frontage Rd • Skokie, Illinois 60077
Pag e 2
654104-000 Rev. C 08/28/01
MAINTENANCE DATA
To relamp, see “Lamp Installation Instructions.”
To maintain maximum light output from this fixture,
it should be cleaned periodically as follows:
1. The aluminum exterior of this fixture should be cleaned only with a mild soap or cleaner, and should be rinsed with water immediately.
Alkaline or acidic cleaners will attack the protective coating of epoxy on the fixture and should not be used. This will allow the epoxy to protect the fixture
from corrosive elements in the atmosphere and result in longer fixture life.
2. The glass globe should be cleaned using a soft cloth and a non-abrasive cleaner. The globe should be regularly inspected for scratches or chips.If the globe is scratched or chipped, it must be replaced.
3. The porcelain enamel reflector may be cleaned with any non-abrasive detergent or glass cleaner.
These periodic cleaning procedures are impor tant to prevent the accumulation of dust and dirt which will impair the light output of the fixture.
When relamping, be careful not to damage the external threaded areas, since they maintain the fixture’s explosion-proof properties.
When removing and repairing fixture, lubricate threads only with Appleton TLC-3 conductive, high temperature lubricant. This should only be neces­sary if threads are no longer coated with the blue or black color of the dry film lubricant.
See attached drawing for replacement parts list
OPERATIONAL DATA
The fixture must be operated in an environment that does not exceed 40°C.
The fixture may be operated on AC power only up to 300 volts.Use lamp rated for operating voltage.
WARNING:
• To reduce the risk of fire or explosion, do not install where the operating temperature exceeds ignition temperature of hazardous atmospheres.
• Refer to the nameplate on the fixture for maximum operating temperature and for proper fixture classification.
9
NOTE:All installations must comply with applicable local and/or National Electrical Code.
A lamp may be safely and easily installed into the fixture at a work bench.
1. Disconnect fixture from supply circuit.
2. Remove fixture unit from mounting hood by insert-
ing screw d ri ver into canopy notches and using release lugs for leverage.
Once loosened from mounting hood, fixture unit can be quic kly unscre w ed b y hand.Do not remove fixture
unit from mounting hood under load.
3. Place fixture unit on bench with globe side up.
4. Remove globe ring using pry notches if necessary.
5. Remove aluminum and fiber gaskets.
6. Lift globe carefully off of fixture and place safely on
clean surface.
7. Refer to fixture nameplate for proper lamp wattage and types.
8. Inspect globe for chips or scratches as such def ects will result in globe failure.
9. Wipe ground surface of globe and mating surf ace of fixture with soft clean cloth to eliminate dust, oil or grit.
10. Carefully place globe back on ground surface of fixture unit.
11. Place the fiber gasket on globe flange first, then place aluminum gasket on top of fiber gasket.
•This sequence is important for safe operation of fixture.
12. Replace globe ring carefully and screw onto fixture
unit until globe ring is tightly in place.
13. Thread fixture unit into mounting hood as per “Directions for Fixture Installation, Numbers 9 and 10”.
LAMP INSTALLATION
INSTRUCTIONS
CAUTION: All A-51 series fixtures are to be mounted
vertically with lamp base up.
CAUTION :
Disconnect supply circuit
before opening or relamping fixture.
FIGURE 1
EGS Electrical Group • 7770 N. Frontage • Skokie, Illinois 60077
654104-000 Rev. C 08/28/01 Page 3
LONG BRACKET INSTALLATION
1. Remove bracket from junction box, pull through leads to connector block. Attach ground wire to grounding screw.
2. Remove Connector block from threaded adapter, p
ull leads through to connect wires t
o cor-
rect terminal screws.
3. Push block into place and tighten screws — Install fixture. NOTE: Plugs should be removed and resealed with pipe sealant.
FIGURE 1
#10-24x3/8"
SL.RD.HD.
SET
SCREW
59064050000
THREADED ADAPTER VPT-7 CONNECTOR BLOCK
SCREW #8 -32X1/2" PH. HD.
JUNCTION BOX
TLC-3 HERE
A-51 GROUPS C & D LIGHTING FIXTURES FAMILY TREE
MOUNTING HOODS (Use of components marked “Not U.L. Listed” voids the U.L. Listing of the assembled fixture.)
Pendant Ceiling 25° Stanchion Long Bracket 15° Short Bracket
0ne Hub Three close-up plugs One close-up plug. Three close-up plug One close-up plug.
1/2" AAP-50 1/2" AAC-50 1-1/2" AAN-150 1/2" AALB-50 1/2" AASB-50 3/4" AAP-75 3/4" AAC-75 (Not U.L. Listed) 3/4" AALB-75 3/4" AASB-75
LAMP HOUSING
MED. BASE LAMP 200/300W (PS30)
AAU-2NS
LAMP HOUSING
MED. BASE LAMP 150-300 (A-
23)(PS-25)
AAU-15N
LAMP HOUSING
MED. BASE LAMP 100W(A-21)
AAU-1N
LAMP HOUSING
MOGUL. BASE LAMP 500W (PS-40)
AAU-5NS
LAMP HOUSING
MOGUL. BASE LAMP 500W (PS-40)
AAU-4MVNS
ALUMINUM GUARD AAGU-2
ALUMINUM GUARD AAGU-5
ALUMINUM GUARD AAGU-4MV
PORCELAIN REFLECTOR
STANDARD DOME
AARW-2ST
PORCELAIN REFLECTOR
30° ANGLE
AARW-2AN
POLYESTER REFLECTOR
STANDARD DOME
AARP-2ST
(Not U.L. Listed)
POLYESTER REFLECTOR
30° ANGLE
AARP-2AN
(Not U.L. Listed)
PORCELAIN REFLECTOR
STANDARD DOME
AARW-5ST
ALZAK ALUMINUM
REFLECTOR
HIGH BAY
AARE-2HB
PORCELAIN REFLECTOR
30° ANGLE DOME
AARW5AN
ALZAK ALUMINUM
REFLECTOR
HIGH BAY
AARE-5HB
THREE-WAY EXIT SIGN
IN PLACE OF GUARD
CJEXRN
(Not U.L. Listed)
ALUMINUM GUARD
AAGU-1
PORCELAIN
REFLECTOR
STANDARD DOME
AARW-15ST
PORCELAIN REFLECTOR
30° ANGLE
AARW-15AN
EGS Electrical Group • 7770 N. Frontage Rd • Skokie, Illinois 60077
Pag e 4
654104-000 Rev. C 08/28/01
Dimensions: A-51 Incandescent Lighting Fixtures.
A-51 Series Reflectors
STD. DOME 30° ANGLE HIGH BAY
Size Watts AB A B A B
60-100 12.00 4.50 10.00 7.63 — 150-200 14.00 4.38 10.00 7.63 — — 200-300 16.00 5.19 12.00 7.88 12.00 6.06 300-500 20.00 6.84 18.00 13.13 18.00 9.13
STANDARD DOME 30° ANGLE HIGH BAY
Dimensions in Inches
Stanchion Pendant Ceiling Long Bracket Short Bracket
Size (Watts) A B CAB C AB CABC AB C
60-100 11.47 10.85 11.50 12.25 11.63 7.06 13.75 13.13 7.06 13.75 13.13 12.38 13.56 12.94 9.13 150-300 11.47 10.85 11.50 12.25 11.63 7.06 13.75 13.13 7.06 13.75 13.13 12.38 13.56 12.94 9.13 200-300 13.07 12.38 12.71 13.94 13.25 8.81 15.44 14.75 8.81 15.50 14.75 13.25 15.19 14.50 10.13 300-500 15.09 14.34 14.64 16.00 15.25 12.13 17.50 17.75 12.13 17.50 16.75 14.88 17.25 16.50 11.94
2.69" (6.8cm)
B
C
Loading...