Apollo Conbraco 10-322 Installation Manual

Document Number:

ES-1321

Revision Level:

B

Issued By:

T.HAMILTON

Date:

3/3/16

Approved By:

Date:

Maximum Set Pressure

60 psig (4.14 barg)

Maximum Temperature (TS)

312ºF (156ºC)

IMPORTANT

Industries, Inc.

P.O. Box 247

Matthews, NC 28106

[phone]

Fax [phone]

http://www.conbraco.com

10-322 SERIES - SAFETY VALVE

INSTALLATION, OPERATION, & MAINTENANCE

Conbraco pressure relief valves are safety devices designed for the protection of lives and property. These
valves will provide years of service when properly installed and maintained. The information contained herein is
intended for use by qualified personnel to properly maintain these devices.

Serious property damage and injury or death may occur should a pressure relieving device fail to operate
correctly. Any installation, maintenance, adjustment, repair or testing should only be performed by experienced
personnel properly trained and qualified in accordance with applicable codes and standards.

When maintaining or repairing Conbraco pressure relief valves, use only original Conbraco parts to ensure safe
and reliable operation.

Contact your local Conbraco factory representative for the name of a factory authorized repair center near you.
Or visit us on the web at www.conbraco.com.

Maximum Pressure/Temperature

Warning – Application must not exceed the pressure/temperature limitations below.

2

Installation Instructions

This quality Conbraco safety valve, along with proper installation, use and maintenance will provide many years
of reliable service and protection against excessive pressure build-up of steam, air or non-hazardous gas. Use of
this valve for any other purpose or media places all responsibility upon the user. Before installing valve, or
operating equipment to which it is installed, read all instructions carefully.

Caution – Always wear proper safety equipment.

Caution – Valve may be very hot to the touch. Wear protective equipment if necessary.

1. Installation must be performed by qualified service personnel only.

2. It is the piping system designer’s responsibility to implement appropriate protective measures to minimize reaction
forces and moments which result from supports, attachments, piping, etc.

3. Service is to be compatible with the materials of construction. Prior to selection it is the user’s responsibility to
determine that the valve is appropriate for the intended application. Application not to allow corrosion >.001”/year (.025
mm/year).

4. The capacity rating of this valve must equal or exceed that of the equipment to which it is installed.

5. Do not use this valve on a coal or wood fired boiler having an uncontrolled heat input.

6. Do not use the test lever as a lifting device during installation.

7. Insure that all connections, including the valve inlet, are clean and free of any foreign material.

8. Use pipe compound sparingly or tape on external threads only.

9. Do not use a pipe wrench! Use proper type and size wrench on wrench pads only.

10. This valve must be mounted in a vertical upright position directly to a clean tapped opening in the top of the pressure
vessel. Under no circumstances should there be a flow restriction or valve of any type between the safety valve and
pressure vessel.

11. See ASME Boiler and Pressure Vessel Code and local jurisdiction for additional installation and operating instructions.

Caution - During operation, this valve may discharge large amounts of high pressure steam. To reduce the

potential for bodily injury and property damage, a discharge line must be installed that:

a) is connected from the valve outlet to a safe point of discharge with no intervening valve;
b) allows complete drainage of the valve and discharge line;
c) is independently supported and securely anchored to avoid applied stress on the valve;
d) is as short and straight as possible;
e) terminates freely to atmosphere where any discharge will be clearly visible and is at no risk of freezing;
f) is, over it’s entire length, of a pipe size equal to or greater than the valve outlet. Use only schedule 40 pipe for

discharge. Do not use schedule 80, extra strong or double strong pipe or connections. Do not cap, plug or obstruct
discharge pipe outlet! If discharge is piped upward, a condensate drain must be provided in the elbow below the
vertical pipe to prevent condensate from returning into the valve. A Conbraco Drip Pan Elbow is ideal.

Operating Instructions

If adding water to a boiler, do not allow water to flow through safety valve as sediment or debris may be deposited on seating surfaces.

To achieve topmost performance and maximum service life, it is necessary to maintain a proper pressure margin between
the set pressure of the safety valve and the operating pressure of the equipment. The minimum recommended operating
pressure margin for this type of safety valve is 10 psi or 25% of the boiler operating pressure, whichever is greater. Failure
to maintain this operating margin may result in leakage past the seat and an accumulation of deposits on the seating
surface. Excessive deposits may prevent the safety valve from operating properly, and a dangerous pressure build-up and
equipment rupture may result.

3

Maintenance and Testing Instructions

PSIG

barg

Valves

CONBRACO INDUSTRIES INC. USA

CRN 0G 8547 .5C

RVS32

3/4"

10-322

MODEL

DT

TS 156ºCDN 20

lb
hr

UV

N

E

M

S

A

kg
hr

60

725

4.1 328
1204

CAUTION! Before testing, make certain discharge pipe is properly connected to valve outlet and arranged to

contain and safely dispose of discharge (see Installation Instructions).

Under normal operating conditions a “try lever test” should be performed every 2 months. Under severe service conditions

or if corrosion, pitting, and/or deposits are noticed within the valve body, testing must be performed more often. A “try lever
test” should be performed at the end of any non-service period.

CAUTION! High sound levels may be experienced during lever test. Wear proper safety equipment and

exercise extreme care.

Test at or near maximum operating pressure by holding the test lever fully open for at least five seconds to flush the valve
seat free of sediment and debris. Then release lever and permit valve to snap shut. If lift lever does not actuate, or there is
no evidence of discharge, turn off equipment immediately and contact a licensed contractor or qualified service personnel.

For resetting, adjustment or repairs contact Conbraco Industries for the appropriate service facility.
Neither Conbraco Industries, Inc. nor it’s agents assume any liability for valves improperly installed or maintained.

Nameplate Information

ASME Code Symbol

The ASME “UV” stamp will be added in the empty box shown above. The “UV” symbol signifies the valve has been

designed, manufactured, and tested in accordance with Section VIII of the ASME Boiler and Pressure Vessel Code and is
approved for use on unfired pressure vessels and pressure piping systems.

NB Symbol

This symbol indicates the capacity value stamped on the nameplate has
been certified by the National Board of Boiler and Pressure Vessel
Inspectors.

CRN

This number, is the design registration number in accordance with CSA
B51, the Canadian Boiler, Pressure Vessel and Pressure Piping Code.

CAPACITY (lb/hr and kg/hr)

This is the approved capacity of the valve.

SET (PSIG and BARG)

This is the set pressure of the valve in pounds per square inch and bar
gauge.

SIZE

This is the inlet size of the valve in inches (3/4”).

TS

This is the maximum allowable temperature.

DN

This is the metric size designation of the inlet (DN20).

MFG DATE

This is the date of manufacture (Week/Year); twelfth week of 2004.

4

Amendment Register

DATE

REV

PAGES

DESCRIPTION

8/11/04

A

ALL

NEW RELEASE

3/3/16

B 3 UPDATED NAMEPLATE