APOLLO
Gate Operators, Inc.
Model 1500 / 1600
Swing Gate Operator
INSTALLATION MANUAL
051104
CONTENTS |
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Safety Precautions ................................................... |
3 |
Applications .............................................................. |
4 |
Pre-Installation Checklist ........................................ |
5 |
Parts Identification ................................................... |
6 |
Operator Installation ................................................ |
7-11 |
Pivot Arm Installation |
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Actuator Installation |
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Control Box Installation |
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Connecting the Actuator |
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Gate Bracket Installation |
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Limit Switch Adjustment |
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Control Board Connections |
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Control Board Adjustments |
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Push to Open Installation .......................................... |
12 |
Radio Receiver Options ............................................. |
13 |
Troubleshooting guide .............................................. |
14-16 |
Warranty .................................................................... |
17 |
2
IMPORTANT SAFETY INSTRUCTIONS
WARNING - To reduce the risk of injury or death:
∙READ AND FOLLOW ALL INSTRUCTIONS.
∙Installation should be performed by a professional installer.
∙Required welding should be performed by a qualified welder.
∙Should electricity be required, use a certified electrician only.
∙Any device that requires 120 Volts AC should be U.L. approved.
∙Review with the owner all safety concerns including:
ÞDo not operate the gate unless area around gate is in full view.
ÞNever let children operate or play with gate controls. Keep the remote control away from children.
ÞAlways keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
ÞPeriodically test the obstruction sensitivity to assure safe and proper operation. Do not test sensitivity by standing between the gate and the hinge or stop post.
ÞDo not allow children to play with the gate controls.
ÞThe “CAUTION AUTOMATIC GATE” signs should be clearly visible from both sides of the gate.
ÞAlways insure that the gate has closed securely before leaving area.
ÞArrange with local fire and law enforcement for emergency access.
∙Use the emergency release only when the gate is not moving.
∙Use safety devices such as loop detectors, edge switches, and beam detectors whenever possible.
∙Install control devices such as keypads far enough away (5 feet or further) from any moving parts of the operator and gate to prevent possible injury.
∙Do not install control box where the gate can come in contact with person using the push button on side of control box.
∙Always disconnect the battery or power source when making adjustments or repairs to any part of the gate or operator.
∙All rollers should be covered to prevent injury.
∙KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware.
∙The entrance is for vehicles only. Pedestrians must use separate entrance.
Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non contact sensors. After adjusting the force or limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death.
SAVE THESE INSTRUCTIONS.
3
APPLICATIONS
The Apollo Model 1500/1600 Swing Gate Operator is designed to handle swing gates up to 14 feet in length and 400 pounds each. A professional fence or gate dealer is recommended to assure proper installation. Apollo Gate Operators are available only through qualified dealers with an outstanding reputation in the fence and gate industry. These dealers will be able to recommend the proper equipment for particular applications. Apollo Gate Operators are 12 Volt DC (Direct Current) powered. A 12 Volt marine type battery with connecting posts located on the top is recommended. There are several advantages with 12 Volt DC systems:
∙Low voltage virtually eliminates risk of electrical shock.
∙Battery powered operators provide up to 200 operations in the event of power outages.
∙The battery may be recharged with a trickle charger or by solar energy (eliminating the need for costly trenching to remote entrances).
If a trickle charger is used and a standard electrical outlet is not readily available, a licensed electrician will be required for proper electrical hook up.
The following table should be used as a guide for capacity of operation of operators only, additional options may reduce the the daily usage. Please note that the charge capability of solar panels will vary with different geographical locations.
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Charging Methods for Average Daily Usage |
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Model # |
Daily Usage ---> |
1-10 |
1-20 |
1-40 |
1-60 |
1-80 |
80+ |
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201 |
5 watt solar panel |
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210 |
10 watt solar panel |
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MSX20 |
20 watt solar panel (requires 5310 regulator) |
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MSX30 |
30 watt solar panel (requires 5310 regulator) |
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MSX40 |
40 watt solar panel (requires 5310 regulator) |
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404 |
1.5 amp battery charger |
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405 |
10 amp battery charger |
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Note: Double the amount of solar panels for 1600 Dual Gate Operators.
4
PRE-INSTALLATION CHECKLIST
The following checklist should be used before beginning installation:
Verify that the proper operator has been selected for this application.
Verify proper installation and operation of the gate.
1.Are the hinges servicable?
2.Does the gate swing free and level?
3.Will the gate require a locking device?
4.Is the hinge and stop posts sturdy enough to handle the gate & operator?
Determine the general location of the operator, attachment points, and solar panel (if used).
1. Is there a suitable location for the operator?
2.Can the solar panel (if used) be mounted in an unobstructed area facing south (in the northern hemisphere)?
3.Will additional solar panel cable be required?
4.Is electricity available (if required)?
Consider safety and access options. Recommend if needed.
1.Will there be children or animals in the area?
2.Are safety loops, edge switches, or photo beam detectors required?
3.How can the gate be opened in emergencies?
4.How will visitors enter and exit?
5.Will vehicles (and trailers) have sufficient room off roadway to operate any control devices such as keypads?
5
PARTS IDENTIFICATION
Control Box
Pivot Arm
(2 with 1600)
Bolt On Pivot Arm (optional)
(2 required with 1600)
5 Watt Solar Panel & Bracket (optional)
(2 required with 1600)
Actuator with 8’ cable
(slave actuator with 38’ cable supplied with 1600)
Gate Bracket
(2 with 1600)
Hardware Kit
(2 with 1600)
CAUTION Signs (2 each)
(4 each with 1600)
Automatic Battery Charger (optional)
6
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