Apex Dynamics AE Series, AER Series Catalog

Page 1
Page 2
Equipped with provides maximum contact points to increase stiffness and transmit high output torque.
solid uncaged needle roller bearings,
True helical gear design
Precision helical gearing increases tooth to tooth contact ratio by over 33% vs spur gearing. The helix angle produces smooth and quiet operation with decreased backlash ( less than 8 arc-minutes and 56dB ).
Patented planet carrier design puts
the sun gear bearing directly into the planet carrier. It minimizes gear misalignment to gain higher accuracy.
Lubrication by for smooth operation over the whole service life, regardless of mounting orientation. Sealed to standard for protection and maintenance-free performance.
synthetic grease
IP65
AE / AER Series
Characteristic Highlights
Triple split collet with dynamic balanced set collar clamping system provides backlash free
power transmission and eliminates slippage. 100% concentricity allows for smooth rotation and higher input speed capability.
A high setting gear performance is achieved by using our
technology. eases off the tooth profile crowns the lead of each tooth.
to achieve maximum tooth surface contact.
Our in-house plasma nitriding
the tooth surface hardness at for superior wear-resistance and a core hardness at for toughness.
This and
This optimizes the gear mesh alignment and overlap
heat treatment process maintains
900Hv
30 HRC
HeliTopo
AER Series
One piece planet carrier with extended bearing design provides maximum radial load capacity and
increases system reliability and stiffness.
Patented sealing system featuring a
TiCN coated shaft surface that eliminates leakage and increases service life to over 20,000 hours. The high tech coating, with a surface quality of 0.2μm and hardness of 3700 Hv. Interfaces with our proprietary seal, decreasing wear and running temperature.
AER version
light yet rigid housing and full compatibility with standard motor adapters.
with 90 input via helical bevel gear. Featuring an extremely short,
o
APEX 2
Page 3
Emergency Stop Torque T
2NOT
2
Max. Radial Load F Max. Axial Load F
Noise Level (n =3000rpm, No Load)
1
3
2rB
3
2aB
dB(A)
o o
-10 C~90 C
Synthetic lubrication oils
1. Ratio ( i=N / N )
in out
S1 service life 10,000 hrs (Consult us)
2. T = 60% of T
2B 2NOT
3. Applied to the output shaft center @ 100 rpm
Page 4
Dimension
D1 D2 D3 j 6 D4 h 6 D5 D6 D7 D8 D9 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10
4
C1
4
C2
4
C3
4
C4
4
C5
4
C6
4
C7
4
C8
4
C9
4
C10
4
C11
B1 h 9 H1
4. C1~C11 are motor spe cific dimensions (metric std sh own). Refer t o Apexdyna.com and Design Tool to view your speci fic motor mou nting system. AE050 ratio 5, 10 offers C3 12 option.
AE050 AE070
44
M4 x 0.7P
12 35 22
M4 x 0.7P
53 50
45.5
24.5 4
62
M5 x 0.8P
16 52 22
M5 x 0.8P
70 70
53.4
36
6.5
1
14
25 2 8
47
4.5 10 46
10 62
4.8
12.5 70
AE 15 5
80
M6 x 1P
22 68 30
M8 x 1.25P
104
90 77
33.5 46
8.5
1
1
32
2
3
12
80.5
7.2 19
100
108
M8 x 1.25P
32 90 40
M12 x 1.75P
130 120 102
38 70
17.5
1.5 40
5 16 97 10 28
130
140
M10 x 1.5P
40
120
75
M16 x 2P
162 155 125
50 97 15
3
63
5
20
119.5 12 36
165
AE 20 5 AE 23 5AE090 AE120
184
M12 x 1.75P
55
160
95
M20 x 2.5P
205 205 160
100
15
3
70
6
22
159
15 42
215
210
M16 x 2P
75 180 115
M20 x 2.5P
260 235 205
70 126
18
3
90
7
28
175.5 15 42
235
M4 x 0.7P M5 x 0.8P M6 x 1P M8 x 1.25P M10 x 1.5P M12 x 1.75P M12 x 1.75 P
11 / 12
30 30
3.5 48
19.5 91
13.25
19.5
4
14
14 / 16
34 50
8 60 19
117
13.5 37
5
18
AE070 ratio 5, 10 offers C3 16 option.
19 / 24
40 80
4 90 17
143.5
10.75
35.5 6
24.5
32
50
110
5
115
19.5
186.5 13 46 10 35
38
60
130
6
142
22.5 239
15
53.5
12 43
48
85
180
6
190
29
288
20.75
79.5 16 59
55
116 200
6
220
63
364.5
53.5
106.5 20
79.5
Page 5
90°
AE Series
Dimensions (2-stage, Ratio i=15~100) Specifications
C9
L2 L8 C8
L3 L1
D2
h6
ØD5
ØD8
ØD7
ØD4
ØD1
L4
L7
C11
C10
ØC5
ØD9
ØC3
C6 C2
C4
C7
45°
45°
ØC1
B1
H1
D6
D3
j6
L6
h9
L9
L5
L10
[unit: mm]
Dimension
D1 D2 D3 j 6 D4 h 6 D5 D6 D7 D8 D9 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10
5
C1
5
C2
5
C3
5
C4
5
C5
5
C6
5
C7
5
C8
5
C9
5
C10
5
C11
B1 h 9 H1
5. C1~C11 are motor spe cific dimensions (metric std sh own). Refer t o Apexdyna.com and Design Tool to view your speci fic motor mou nting system.
AE050 AE070
44
M4 x 0.7P
M5 x 0.8P 12 35 22
M4 x 0.7P
M5 x 0.8P 53 50
45.5
45.5
24.5 4
6.5
1
14
2
8
74
4.5 10
87.5
4.8
12.5
46
62
16 52 22
70 70
36
25
10
46
AE 15 5
80
M6 x 1P
22 68 30
M8 x 1.25P
104
90
53.4
33.5 46
8.5
1
1
32
2
3
12
113.5
7.2 19 70
108
M8 x 1.25P
32 90 40
M12 x 1.75P
130 120
77 38 70
17.5
1.5 40
5
16
138.5 10 28
100
140
M10 x 1.5P
40
120
75
M16 x 2P
162 155 102
50 97 15
3
63
5
20
176
12 36
130
AE 20 5 AE 23 5AE090 AE120
184
M12 x 1.75P
55
160
95
M20 x 2.5P
205 205 125
100
15
3
70
6
22
214.5 15 42
165
210
M16 x 2P
75 180 115
M20 x 2.5P
260 235 160
70 126
18
3
90
7
28 260
15
42 215
M4 x 0.7P M4 x 0.7P M5 x 0.8P M6 x 1P M8 x 1.25 P M10 x 1.5P M12 x 1.75P
11 / 12
30 30
3.5 48
19.5 118
13.25
19.5
4
14
11 / 12
30 30
3.5 48
19.5 143
13.25
19.5
5
18
14 / 15.875 / 16
34 50
8 60 19
178.5
13.5 37
6
24.5
19 / 24
40 80
4 90 17
225.5
10.75
35.5 10 35
32
50
110
5
115
19.5
292.5 13 46 12 43
60
130
6
142
22.5 337
15
53.5
16 59
38
48
85
180
6
190
29
415
20.75
79.5 20
79.5
Page 6
AER Series
Gearbox Performance
Model No.
Nominal output torque T
Emergency Stop Torque T
Nominal Input Speed n
Max. Input Speed n
Backlash
Torsional Rigidity
Max. radial load F
Max. axial load F
Service life
Efficiency
Weight
Operating temp
Lubrication Degree of gearbox protection
Mounting position
Noise Level (n =3000rpm, No Load)
1
1N
1B
3
2rB
3
2aB
2N
2NOT
2
arcmin
Nm/arcmin
dB(A)
Nm
Nm
rpm rpm
N N
hr
%
kg
0
C
Stage
1
2
1,2
1,2 1,2
1
2
1,2
1,2 1,2
1 2
1 2
1,2
1,2 1,2 1,2
Ratio
3 4 5 6 7 8
9 10 14 20 15 20 25 30 35 40 45 50 60 70 80 90
100 120 140 160 180
200
3~200
3~200 3~200
3~20
25~200
3~200
3~200 3~200 3~200
3~20
25~200
3~20
25~200
3~200
3~200 3~200 3~200
1
AER050 AER070 AER090 AER120
9 12 15 18 19 17 14 14
36 48 60 55 50 45
90 120 150 150 140 120
195 260 325 310 300
260 40 100 230 450 900 40 100 42
140
40 100
230
300
230
AER155
AER205 AER235
342 520 650 600 550 500
588 1,040 1,200 1,100 1,100 1,000
450 900 550
1,100 1,800
450 900 14 14 15 20 19 17 14 14 20 19 17 14 14
60 55 50 45 40 60 55 50 45 40
150 150 140 120 100 100 150 140 120 100
40 100
150 140 120 100 100
325 310 300 260 230 230 310 300 260 230 230 310 300 260 230 230
650
600
550
500
450
650
600
550
500
450
450 900
600
550
550
450 900
450 900
1,200 1,100 1,100 1,000
900
1,200
1,100 1,100 1,000
900
1,100 1,900 1,100 1,800 1,000
3 times of no minal o utput tor que
5,000 5,000 4,000 4,000 3,0 00 3,0 00 2,000
10,000 10,000 8,000 8,000 6,000 6,000 4,0 00
10 10 10 10 10 10 10
702 390
1.0
1.3
14
3
14
7
1,377
765
2.1
2.0
14
14
2,985 1,625
5.8
4.6
14
14
14
25 50 145 2 25
6,100 3,350
20,0001,2
95%
92%
11.2
11.1
o o
-10 C~90 C
8,460 4,700
22.4
21.8
13,050
7,250
46.8
43.7
Synthetic lubrication oils
IP65
all direc tions
61
63
65
68
70
72
1,140 1,680 2,000 1,900 1,800 1,600 1,500 1,500
1,500
2,000 1,900 1,800 1,600 1,500 2,000 1,900 1,800 1,600 1,500 1,500
1,600 1,500 1,500
14
8,700
18,000
78.0
81.9
74
Gearbox Inertia
Model No.
Mass Moments of Inertia J
1. Ratio ( i=N / N )
S1 service life 10,000 hrs (Consult us)
in out
1
kgcm
2
Stage
1
2
1
Ratio
AER050 AER070 AER090 AER120
14 20 15 20
25~100
2B 2NOT
APEX 6
0.09
0.35
0.07 1 .87 6.25 2 1.8 65 .6 119.8
0.07 1 .87 6.25 2 1.8 65 .6 119.8
0.09
0.09
0.09 0 .09
2.25 6 .84
0.35
0.31
2.25 6 .84
1.87 6 .25
3. Applied to the output shaft center @ 100 rpm2. T = 60% of T
AER155
23.4
AER205 AER235
68.9
23.4
21.8
135.43~10
68.9
65.6120~200
Page 7
AER Series
Dimensions (1-stage, Ratio i=3~20)
L8
D2
h6
ØD8
ØD7
ØD4
90°
ØD1
L2
ØD5
L1
L3
L7
C9
C7
45°
45°
L4
C4
C6
ØC3
ØC5
B1
h9
H1
D6
ØD3
j6
L6 L5
L9
L10
C11
C8
C10
C2
Ø C1
[unit: mm]
Dimension
D1 D2 D3 j 6
D4 h 6 D5 D6 D7 D8 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10
4
C1
4
C2
4
C3
4
C4
4
C5
4
C6
4
C7
4
C8
4
C9
4
C10
4
C11 B1 h 9 H1
4. C1~C11 are motor spe cific dimensions (metric std sh own). Refer t o Apexdyna.com and Design Tool to view your speci fic motor mou nting system. 5. C1~C11 are motor spe cific dimensions (metric std sh own). Refer t o Apexdyna.com and Design Tool to view your speci fic motor mou nting system.
AER050 AER070
44
M4 x 0.7P
12 35 22
M4 x 0.7P
53 50
62
M5 x 0.8P
16 52 22
M5 x 0.8P
70 70
----
24.5 4 1
14
2 8
115.5
4.5 10 46
M4 x 0.7P
11 / 12
30 30
3.5 48
19.5
100.5
13.25 74
4
14
36
6.5 1
25
2
10
146
4.8
12.5 70
M5 x 0.8P
14 / 16
34 50
8 60 19
116.5
13.5
81.5 5
18
AE R2 05 AER235AER090 AER120
80
M6 x 1P
22
AE R1 55
108 140 184 210
M8 x 1.25P
M10 x 1.5P M12 x 1.75P M16 x 2P
32 40 55 75 68 90 120 160 180 30
40
75
95
115
M8 x 1.25P M12 x 1.75P M16 x 2P M20 x 2.5P M20 x 2.5P
104 130 162
90 120 155 205
33.5 38 50 46 70
97
8.5 17.5 1 5 15 1
1.5
3
205
-- 70
100
3 3
260 235
126
18
32 40 63 70 90
3
12
201 252
7.2 10 12
16
5
20
5
6
22
7
28
324.5 379. 5 4 61.5 15 15
19 28 36 42 42
100
130
165 215
235
M6 x 1P M8 x 1.25P M1 0 x 1.5P M1 2 x 1.75P M12 x 1.75P
19 / 24
40 50 60 80 110
4 90 115 17
159.5 199 24 5.5
10.75
107.5 6
24.5
32
38
130 180
5
6 6 6
142
19.5 22.5
13
134
10 35
15 20.75
164.5 12 43
48
85
116
200
190 220
29
63
316 39 8.5
53.5
213.5 16 59
268.5 20
79.5
55
APEX 7
Page 8
Dimensions (2-stage, Ratio i=25~200)
L8
L1L2
ØD5
L3 L7
L4
H1
C4
C6
B1
h9
L6 L5
D2
h6
ØD7
ØD4
ØD8
90°
Ø D1
ØC3
ØC5
C10
C7
45°
C9
C11
C2
C8
45°
Ø C1
Dimension
D1 D2 D3 j 6
D4 h 6 D5 D6 D7 D8 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10
5
C1
5
C2
5
C3
5
C4
5
C5
5
C6
5
C7
5
C8
5
C9
5
C10
5
C11 B1 h 9 H1
AER050 AER070
44
M4 x 0.7P
12 35 22
M4 x 0.7P
53 50
--
24.5 4
1
14
2 8
142.5
4.5 10 46
M4 x 0.7P
11 / 12
30 30
3.5 48
19.5
100.5
13.25 74
4
14
62
M5 x 0.8P
16 52 22
M5 x 0.8P
70 70
--
36
6.5 1
25
2
10
167.5
4.8
12.5 46
M4 x 0.7P
11 / 12
30 30
3.5 48
19.5 109
13.25 74
5
18
D6
Ø D3
j6
80
M6 x 1P
22
L9
L10
AE R1 55
AE R2 05 AER235AER090 AER120
108 140 184 210
M8 x 1.25P
M10 x 1.5P M12 x 1.75P M 16 x 2P
32 40 55 75 68 90 12 0 16 0 18 0 30
40
75
95
M8 x 1.25P M12 x 1.75P M16 x 2P M20 x 2.5P M20 x 2.5P
104 1 30 1 62
205
90 120 155 205
33.5 38 50 46 70
97
-- 7 0
100
8.5 17.5 15 15 1
1.5
3
3 3
32 40 63 70 90
3
12
207.5 283
7.2 10 1 2
16
5
20
5
6
22
358 422.5 506.5
15 15 19 28 36 42 42 70
100
130 165
M5 x 0.8P M6 x 1P M8 x 1.25 P M10 x 1.5P M12 x 1.75P
14 / 15.875 / 16
19 / 24
34 40 50 50 80
8
4 60 90 19
17 1 9.5
133.5 17 2.5 215
13.5
81.5 6
24.5
10.75
107.5 10 35
32
38
48
60
110 130
5 6 6
115
142 190
22.5 267 343.5
13 15
134
12 43
164.5 16 59
[unit: mm]
115
260 235
126
18
7
28
215
85
180
29
20.75
213.5 20
79.5
APEX 8
Page 9
Output Dimensions Ordering Code
100,000
If radial force F exert
2r
on the center of the
output shaft X=1/2 x L.
Under various
operating condition the
lifetime is over 20,000
hours.
The permitted radial
load is given on left
diagram.
2rB
Permitted ra dial load F [ N ]
on center posi tion of shaft
60,000
40,000
20,000
10,000
6,000 4,000
2,000
1,000
300
Output Speed n [ rpm ]
2
AE205 / AER205
AE235 / AER235
AE155 / AER155
AE120 / AER120
AE090 / AER090
AE070 / AER070
AE050 / AER050
200 0100 060040020 010060402010
1.5
1.4
1.3
b
1.2
1.1
1.0
0.9
0.8
0.7
0.6
Position load factor k
0.5
0.4
0.3
Front plate option
Dimension
AE050(AER050)-NEMA 23 AE050 -PX60(AER050) AE070 -Metric(AER070) AE070 -NEMA 34(AER070) AE070 -DT90 / PX90(AER070) AE090 -IEC 63D5 B5(AER090) AE090 -NEMA 34(AER090) AE090 -DT90 / PX90(AER090) AE090 -NEMA 42(AER090) AE120 -NEMA 42(AER120) AE120 -NEMA 56(AER120) AE155 -B5(AER155) AE205 -B5(AER205) AE235 -B5(AER235)
66.675
98.425
98.425
125.73
125.73
149.225
0 40 80 120 160 200 240 280 320 360 400
Position X [ mm ]
45°
45°
ØD2
D1 D2
70 90
100 115
100
7. 1
175 230 275
6
5.6
6.6
5.6
6.6 9
5.5
6.5 7
6.6
11 13 17
L1
Ø D1
77
80.5 106 115 120 140 122 122 144 170 170 196 277 317
ØD3
h6
ØD4
h6
D4
38.1 50 50
73.08 80 95
73.025 80
55.58
55.499
114.3 130 180 235
L3
L2
L4
L1
57.2 60 80 86 90
105
92 92
107 127 127 160 210 240
If radial force F not
AE050 / AER050
AE070 / AER070
AE090 / AER090
AE120 / AER120
AE155 / AER155
AE205 / AER205
AE235 / AER235
exert on the center of
the output shaft X<1/2
x L or X>1/2 x L
The permitted radial
and axial load can be
calculated by the
position load factor K
on the left diagram.
Continuous running reduces service life by 50%
L2 L3D3
2
2.5 3
2.5 3 3
2.5
2.5 4
1.5 3 5 5 5
8
8.5 11
8 8
10.5
12.5
12.5
14.5
21.5
17.5 20 23 23
2r
b
[unit: mm]
L4
18.5
18.5 28
30.5 31
38.5 36 36
35.5 50
55.5 82 82
108
APEX 9 APEX 10
Page 10
AE Series
AE Series
AE090
Gearbox Size:
AE050, AE070, AE090
AE120, AE155, AE205, AE235
Ordering Example: AE090-010 / SIEMENS 1FT6 041-4AF71
- -
Ratio:
1 Stage: 3, 4, 5, 6, 7, 8, 9, 10
2 Stage: 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100
010 MOTOR
Motor Designation:
Manufacturer Type
And Model
AER Series
AER Series
AER050
Gearbox Size:
AER050, AER070, AER090
AER120, AER155, AER205, AER235
Ordering Example: AER050-010 / SIEMENS 1FT5 034-OAK71
- -
Ratio:
1 Stage: 3, 4, 5, 6, 7, 8, 9, 10, 14, 20
2 Stage: 15, 20, 25, 30, 35, 40, 45, 50, 60, 70,
80, 90, 100, 120, 140, 160, 180, 200
010 MOTOR
Motor Designation:
Manufacturer Type
And Model
Page 11
APEX DYNAMICS, INC.
APEX-2011-09-AE / AER-2.0E-4.2V
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